The Italian experience from the first compliance period

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1 The Italian experience from the first compliance period Bucharest October 17, 2028 Italian Energy Efficiency Agency

2 Legal Framework D. Lgs. 102/2014 Italy has transposed the Energy Efficiency Directive (2012/27/EU) into national law by issuing the Lgs. Decree n 102 of 4 July 2014 (G.U. Serie Generale n 165 of 18/07/2014) Art. 8 states who must carry out energy audits: Large enterprises (comma 1); Energy intensive enterprises (comma 3): only companies that have tax relief on the energy cost of the electric bill 2

3 Statistical data (December 2017) NACE classification A Agriculture, forestry and fishing Number of enterprises Audited sites ISO enterprises Large enterprises Large energyintensive enterprises Non-large energyintensive enterprises B Mining and quarrying C - Manufacturing 4,827 6, , ,528 D - Electricity, gas, steam and air conditioning supply E - Water supply, sewerage, waste management and remediation activities F - Construction G - Wholesale and retail trade, repair of motor vehicles and motorcycles 835 2, H - Transportation and storage I - Accommodation and food service activities J - Information and communication K - Financial and insurance activities L Real estate activities M - Professional, scientific and technical activities N - Administrative and support service activities Q - Human health and social work activities R - Arts, entertainment and recreation Other Total 8,130 15, , ,597

4 Italian Methodologies Approach for multisite: clustering (sampling method) for choosing which site must be audited; Standard report: Report Index Energy plant framework Spreadsheet file with a summary of site energy consumption in the site. 4

5 Report Index 1- Information about auditor 2- Information about enterprise 3- Time period in which energy audit was performed 4- Units of measures 5- Information about data collection 6- Output 7- Raw materials 8- Production processes 9- KPIs 10- Energy Consumption 11- Energy models 12- Comparison between found KPIs and reference KPIs 13- Past efficiency actions pun in place 14- Found efficiency actions from energy audit 15- Summary of results Le Linee Guida ENEA per il monitoraggio energetico, Biella 16 ottobre

6 Industrial plant energy framework (tree shape) Plant energy framework (tree shape) allows to summarize the main energy parameters, Plant is divided in three functional areas. 1. Main activities 2. Auxiliary systems 3. General Systems According to that scheme we follow the path of all energy vectors through each area 6

7 Industrial plant energy framework (tree shape) Level A LA Plant Info + General output and energy consumption Level B LB Vj Plant General output Vj Vj Vj Level C LC Main Activities General output Auxiliary Systems General output General Systems General output Vj Vj Vj Vj Vj Vj Level D LD Depart ment n.1 Depart ment n.x A. S. n.1 A. S. n. x G. S. n.1 G. S. n.x G.O S.O G.O S.O G.O S.O G.O S.O G.O S.O G.O S.O G.O. S.O General output Specific output. 7

8 Spread sheet LA LA.1 BUSINESS DATA PROCESS CHARACTERIZATION CONSUMPTIONS INTERNAL TRASFORMATIONS NAME ADDRESS VAT NUMBER INDUSTRY CODE YEAR Kind of furnace Kind of moulding Kind of production Kind of casting CODE VECTOR u.m. VALUE TEP CONVERSION LOWER HEATING FACTOR VALUE TEP 1 Electricity kwh 0,187 x 10^ Natural Gas Sm x 10 ^ Heat kwh 860/0,9 x 10^ Cold kwh (1/ EER) x 0,187 x 10^ Biomas t PCI (kcal/kg) x 10^ Burning oil t PCI (kcal/kg) x 10^ LPG t PCI (kcal/kg) x 10^ Diesel-Gasoline t PCI (kcal/kg) x 10^ Coke t PCI (kcal/kg) x 10^ CODE ENERGY CARRIER u.m. 1 Electricity kwh Gross (Value) PRODUCTION Net (Value) 8 [u.m.] tons Vtot [tep] Balance Cogeneratio Trigeneratio Photovoltaic n n s Aeolian Other Total TEP Vtot [tep] Production 0 0 Use for internal Internal trasformatio consumption n Exportation 0 0 Production 0 2 Natural gas Sm3 Use 0 0 Production Heat kwh Internal Exportation consumption Exportation 0 0 Internal Production 0 consumption 0 4 Cold kwh Internal Total 0 consumption consumptio Exportation 0 ns (Consumi LA - Internal 0. Other consumption + Production - Exportation) 0

9 Spread sheet CONSUMPTI ON TOE General performance index ELECTRICITY LB j=1 ELECTRICITY kwh TOE kind of measure (continous or estimate) #RIF! Non Measured measured consumptio % measured It's necessary a more detailed consumptio n study n CONSUMPTI General performance TOE ON index kind of LC 1.1 MAIN ACTIVITIES 0 measure (continous or estimate) Melting furnaces Melt maintenance furnaces Core making Moulding Casting - LD Thermal treatment Shake-out / Take-out Finishing works Painting Other Specific index value u.m. kind of measure (continous or estimate) Factory perfromance index value u.m. [kwh/d.s.] Reference performance index Value u.m LC 1.2 AUXILIARY SERVICES 0 value u.m. LD Compressed air plants Aspiration plants Material carriers Other - kind of measure (continous or estimate) value u.m. [kwh/d.s.] Value u.m LC 1.3 GENERAL SERVICES 0 value u.m. LD Heating and domestic hot water Conditioning Lighting Other kind of measure (continous or estimate) value u.m. [kwh/d.s.] Value u.m 9

10 Building up industry KPIs Find relation between parameters in the scattered graph: energy consumption and output (linear relation in first approach) Acceptance criteria Linear regression 10

11 KPi Building up industry KPIs Analytical model KPI t = 0, ,78 output t 0,600 KPI KPI= f(output) KPI = a + b/x 0,550 0,500 0,450 0,400 0,350 0,300 0,250 0, output 11

12 Building up industry KPIs Statistical model mean value ± standard deviation KPI mean value ± standard deviation 12

13 Building up industry KPIs Sectors: Pulp and paper Ceramics Plastics Rubber Foundries Cement Glass Food

14 Guide Line for monitoring Guide for implementing a cost effective monitoring system Implementation of a monitoring depends on the sector each enterprise belongs to (industrial sector or service sector) and on the enterprise production area (main activities, auxiliary systems and general system) 14

15 Guide Line for monitoring Implementation of a monitoring system depends on specific enterprise according to the following criteria 1. Single site enterprises: each enterprise with an energy consumption more than 100 toe shall implement a monitoring system 2. Multi site enterprises: 1. Sites with an energy consumption more than toe shall implement a monitoring system 2. Sites with an energy consumption less than 100 toe are allowed to not implement a monitoring system 3. Sites with an energy consumption between 100 e toe shall apply sampling method 15

16 monitoring clustering Monitoring clustering for industrial sites according to the energy consumption in the reference year >10000 toe ALL SITES toe 25% toe 20% toe 16% toe 12% toe 10% toe 6% toe 4% toe 2% toe 1% 16

17 Level of monitoring coverage for industrial sector Industrial sites with energy consumption over toe/year 85% coverage of reported consumption, for every energy vector related to general consumption in the reference year (as metered by main plant meter Level A) for main activities2 (Level C) 50% coverage of reported consumption, for every energy vector related to general consumption in the reference year (as metered by main plant meter Level A) for auxiliary systems (Level C) 20% coverage of reported consumption, for every energy vector related to general consumption in the reference year (as metered by main plant meter Level A) for general systems(level C) ) 17

18 Level of monitoring coverage for industrial sector «main activities». >= toe 85% toe 80% toe 75% toe 70% toe 65% toe 60% toe 55% toe 50% toe 45% toe 40% 18

19 Level of monitoring coverage for industrial sector Energy consumption in the reference year (toe/year) Main Activities Auxiliary systems General Systems > % 50% 20% % 45% 20% % 40% 20% % 35% 20% % 30% 20% % 25% 10% % 20% 10% % 15% 10% % 10% 5% % 5% 5% 19

20 Guide Line for monitoring Monitoring system or monitoring strategy: a. Measurement campaign with temporary equipment/instrumentation : life time of a measurement campaign shall choose in order to be representative of the specific process (significance and replicability).; b. Set up of lasting equipment/instrumentation 20

21 Expected results form the next compliance period 1. Almost the same amount of energy audits 2. Better quality 3. More confident general KPIs 4. More in depth analysis of specific KPIs 21

22 Thanks for your attention Domenico Santino