PRE-FEASIBILITY REPORT

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1 PRE-FEASIBILITY REPORT 0.0 EXECUTIVE SUMMARY Shri Ashok Patel Partner of M/s. Patel Polymers is planning to manufacture organic chemical Different Types of Resins, for proposed expansion project at Plot No. C- 1/511, GIDC Odhav, Ahmedabad. The industry is having existing Consent to Operate from Gujarat Pollution Control Board for the manufacturing of Resins, Emulsions, Binder and Textile Auxiliaries. The project falls under category B, section 5(f) of EIA notification 2006 and amendment thereof. The site is well connected with road and railway with the city Ahmedabad. There is no forest, national park, wildlife sanctuary, eco sensitive areas in surrounding 10 km radius. The project doesn t fall under CRZ boundaries. 1.0 INTRODUCTION OF THE PROJECT BACKGROUND INFORMATION 1.1 Identification of project and project proponent. M/s. Patel Polymers is a proposed expansion project at Plot No. C-1/511, GIDC Odhav, Ahmedabad. The total area proposed expansion project is 704 m 2. M/s Chinmay Chemicals Pvt Ltd is promoted by Mr. Ashok Patel. The promoters plan to manufacture Different types of Resins dyes, Emulsions, Binder, Textile Auxiliaries and Vinyl Ester. The total production shall be 200 MT/Month. 1.2 Brief description of nature of the project. The project falls under category B, section 5(f) of EIA notification September 2006 and amendment December, Hence Environmental Clearance is applicable to the proposed expansion project. 1.3 Need for the project and its importance to the country and or region The demand for products intended to be manufacture is increasing in the country. The unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man-power surrounding the project site. In operation phase, the project would require significant work force of nontechnical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. 1

2 1.4 Demand-Supply Gap The gap between demand and availability of resins is likely increase over the years. The growing demand and supply gap would require increasing emphasis to be given to the exploration and production sector. 1.5 Imports. Indigenous production Raw materials purchase from indigenous production. This helps in the economic development of the country to a great level. Thus, to decrease the dependency on imports, the project can work in a positive manner. 1.6 Export Possibility We will explore the export possibility of the Resins. 1.7 Domestic/export Markets Our products have good demand in national/international markets. 1.8 Employment Generation (Direct and Indirect) due to the project The proposed expansion project will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. In operation phase, the proposed project would require significant work force of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. 2.0 PROJECT DESCRIPTION 2.1 Type of project including interlinked and interdependent projects, if any. M/s. Patel Polymers is a proposed expansion project at Plot No. C-1/511, GIDC Odhav, Ahmedabad. The total area proposed expansion project is 704 m 2. 2

3 3.2 Location (map showing general location, specific location, and project boundary &project site layout) w i t h coordinates. Coordinate of the Project: Latitudes Longitudes 23 1' 9.21" N 72 39' 34.71" E Figure 1: Location 3

4 Layout Plant Figure 2: Plant Layout 3.3 Details o f a l t e r n a t e s i t e s considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. No alternative site study will be carried out as proposed expansion project will be located in a well-developed industrial Area of Odhav. Proximity to Raw Material suppliers. Site is very well connected by road and railway. Availability of Power, Water, etc. 4

5 3.4 Size or magnitude of operation. The proposed expansion project is small scale industry and plan for manufacturing of Different types of Resins and Other products. Sr. No. T a b l e 1 : P r o d u c t D e t a i l s Name of Products Existing Proposed (MT/Month) (MT/Month) 1 Polyester Resin PVA Emulsion Binder & Textile Auxiliaries Vinyl Ester Total (MT/Month) 3. 5 Project description with process details (a schematic diagram, flow chart showing the project layout, components of the project etc. should be given) Please refer Form 1, Annexure IV for process details. 3.6 Raw m a t e r i a l required a l o n g with estimated quantity, likely source, marketing area of final products, Mode of transport of raw Material and Finished Product. We shall procure the raw material from domestic market by roads. Finished Product will be transported using roadways. Table 2: List of Raw Materials Sr. Existing Proposed Total Name of Products No. (MT/Month) (MT/Month) (MT/Month) 1 Diethylene Glycol Mono Ethylene Glycol Propylene Glycol Neo Pentyl Glycol Phthalic Anhydride Maleic Anhydride Styrene Monomer Iso Phthalic Powder Pet Flaks Pure Terapthalic Acid Poly Vinyl Alcohol (PVA Powder) Vinyl Acetate Monomer Plasticizer Di Butyl Phthalate Acrylamide Butyl Acrylate Emulsifier & Catalyst Solid Epoxy Liquid Epoxy Fumeric Acid

6 20 Methyacrylic Acid Resource optimization / recycling and reuse envisaged in the project, if any, should be briefly outlined. We shall explore the reuses/recycling of effluent from the expansion project. 3.8 Availability of water its source, Energy/power requirement and source should be given. Water Source: The source of water for the proposed expansion project shall meet through GIDC Odhav. Total water requirement for the proposed expansion project will be 2010 lit/day. The total waste water generations from Industrial shall be 390 lit/day. 600 lit/day Domestic effluents shall be disposed through septic tank & Soakpit. Details of water consumption and waste water generation are given below. Figure 3: Water Balance Sr. No. Description Water Consumption (Lit/Day) Waste Water Generation (Lit/Day) Existing Proposed Total Existing Proposed Total I Domestic * II Industrial a. Process b. Cooling c. Washing Total (Industrial) Total (Industrial + Domestic) Electricity Requirement: Electricity shall be obtained from Torrent. Natural Gas will be used as a fuel for Hot Air Generator. The total power & fuel requirement for the proposed expansion project are given below: Table 3: Source of Electricity Sr. No. Source Existing Proposed Total 1. Torrent Power Ltd 40 kw 20 kw 60 kw 2. D. G. Set (Stand by) kva 65 kva 6

7 Table 4: Fuel Requirement Sr. No Description Fuel Existing Proposed Total APCM Thermic Fluid Heater D. G. Set 65 kva (Stand by) Natural Gas 100 SCM/day 400 SCM/day 500 SCM/day None Diesel Nil 8 Lit/hr 8 Lit/hr Quantity of wastes to be generated (liquid and solid) and scheme for their Management/disposal. Waste Water generation & Management plan The source of water for the proposed expansion project shall meet through GIDC Naroda. Total water requirement for the proposed expansion project will be 2010 lit/day lit/day Domestic effluents shall be disposed through septic tank & Soakpit. The effluent generation from the proposed expansion project shall be 390 lit/day. The effluent will be given primary treatment and will be evaporated in evaporator. Sr. No. Solid & Hazardous waste generation & Management plan Hazardous waste generated from the process & maintenance. Empty drums and bags is hand over to authorize vender for further recycle. The Management of Hazardous waste will be done as per Hazardous Waste Management Rules Type of Waste 1 Discarded Drum/ Containers Bags with liner Category Used Oil Evaporation Residue 37.3 Table5: List of Hazardous Waste Quantity Existing Proposed Total Lit/Year 20 kg/year 4. ETP Sludge kg/year 500 kg/year Lit/Year 520 kg/year 500 kg/year Mode of Disposal Sold to registered recycler Sold to Recycler Reused again as Fuel Collection. Storage, Transportation, Disposal at TSDF site. Collection. Storage, Transportation, Disposal at 7

8 TSDF site Schematic representationsns of the feasibility drawing which give information of EIA purpose. 3.0 SITE ANAYSIS 3.1 Connectivity. Site is very well connected by road and railway. Availability of water, power, etc. Table7: Environment Settings Sr. No. Particulars Details Distance (km) 1 Nearest Town / City Ahmedabad Within Vicinity 2 Nearest Railway Station Kalupur Nearest Airport Ahmedabad Land Form, Land Use and Land Ownership Land Form: Proposed expansion project site is within the industrial area, Odhav. Land use: Industrial Land Ownership: Private Limited 8

9 3.3 Topography (along with map). The topography map of the area shall be provided at a later stage. 3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wildlife sanctuary, eco sensitive areas, water bodies (distance from HFL of the river),crz. In case of the notified industrial area, a copy of the Gazette notification should be given. The project falls inside the notified industrial area, Odhav, Ahmedabad. There is no forest, national park, wildlife sanctuary, eco sensitive areas insurrounding10km of the plant boundary. CRZ is not applicable to the project. 3.5 Existing Infrastructure Site is very well connected by road Proximity to Raw Material suppliers 3.6 Soil Classification It will be incorporated in EIA studies. 3.7 Climatic data from secondary sources. It shall be incorporated in EIA studies. 3.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. 4.0 PLANNING BRIEF 4.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Synthetic Organic Chemical Industries 5. 2 Population Projection We will include in EIA Report. 5.3 Land use planning (break up along with green belt etc.) Total Plot Area 704 m Assessment of Infrastructure Demand (Physical & Social) On the basis of the preliminary site visit, the infrastructure demand in the villages was assessed on the basis of need and priority. Employment would be as per prevailing 9

10 norms of state government for skilled and unskilled people for the proposed expansion project activity. 5.5Amenities/Facilities Proper site services such as First Aid, Canteen and Drinking Water will be provided to the workers. 5.0 PROPOSED INFRASTRUCTURE 5.1 Industrial Area (Processing Area) Please refer Plant Layout as Annexure III. 5.2 Residential Area (Non Processing Area) Please refer Plant Layout as Annexure III. 5.3 Green Belt Please refer Plant Layout as Annexure III. 5.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 5.5 Connectivity (Traffic and Transportation Road/Rail/Metro/Waterways etc) Road and railways are very close to the working site. There is no proposal to make any new kind of connectivity. 5.6 Drinking water Management (Source &Supply of water) Water requirement will meet through the GIDC 5.7 Sewerage System Domestic waste water will be treated into septic tank followed by soak pit. 5.8 Industrial Waste Management Please refer point no. 3.8 and 3.9 of pre-feasibility report for Industrial Waste Management. 5.9 Solid Waste Management Please refer point no. 3.9 of pre-feasibility report for Solid Waste Management. 10

11 5.10 Power Requirement & Supply/Source Sr. No. Source Existing Proposed Total 1. Torrent Power Ltd 40 kw 20 kw 60 kw 2. D. G. Set (Stand by) kva 65 kva 6.0 REHABILITATION AND RESETTLEMENT(R & R) PLAN 6.1 Policy to be adopted (Central/state) in respect of the project affected persons including homeoustees, landoustees and land less laborers. Not Applicable because the proposed expansion project site within the GIDC Odhav, Ahmedabad. 7.0 PROJECT SCHEDULE &COST ESTIMATES 7.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction for expansion activity after getting amendment in environmental clearance and amendment in consent to establish. We shall start production upon making application for amendment in CCA. 7.2 Estimated Project cost along with analysis in terms of economic viability of the project. Total Project Cost for proposed expansion project activity is Rs.20 lakhs. 8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 8.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. The project will be prove time by time for beneficial to the people as the company progress and expands its activity. By CSR activity company management will committed to improve infrastructural facilities for the local people like Educational facilities, Medical facilities, and Transportation facilities etc. as well the local people especially tribal population will be taken as employers which will improve the socio economic environment of the area. *********************************** 11