CHAPTER REHABILITATION AND RESETTLEMENT (R&R) PLAN (I) POLICY TO BE ADOPTED (CENTRAL / STATE)... 32

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2 CONTENTS CHAPTER PROJECT SUMMARY... 1 CHAPTER INTRODUCTION... 2 (I) IDENTIFICATION OF PROJECT AND PROJECT PROPONENT... 2 (II) BRIEF DESCRIPTION OF NATURE OF THE PROJECT... 2 (III) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT... 3 CHAPTER PROJECT DESCRIPTION... 4 (I) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH COORDINATES... 4 (II) DETAILS OF THE ALTERNATE SITE CONSIDERED... 6 (III) SIZE OR MAGNITUDE OF OPERATION... 6 (IV) PRODUCTION CAPACITY... 6 (V) LIST OF RAW MATERIAL... 7 (VI) PROCESS DESCRIPTION... 7 (VII) SOURCE OF WATER/ ENERGY AND POWER REQUIREMENT... 8 (VIII) QUANTITY OF WASTES TO BE GENERATED AT SITE AND SCHEMES ADOPTED FOR MANAGEMENT / DISPOSAL (IX) SOURCE OF EMISSION AND AIR POLLUTION CONTROL MEASURES (X) SCHEMATIC REPRESENTATION OF THE FEASIBILITY DRAWING FOR EIA PURPOSE (I) CONNECTIVITY (II) LAND FORM, LAND USE AND LAND OWNERSHIP (III) TOPOGRAPHY (IV) EXISTING LAND USE PATTERN (V) EXISTING INFRASTRUCTURE (VI) SOIL CLASSIFICATION (VII) CLIMATIC DATA FROM SECONDARY SOURCES (VIII) SOCIAL INFRASTRUCTURE AVAILABLE CHAPTER

3 5.0 PLANNING BRIEF (I) PLANNING CONCEPT (II) POPULATION PROJECTION (III) LAND USE PLANNING (IV) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) (V) AMENITIES / FACILITIES CHAPTER INFRASTRUCTURE (I) INDUSTRIAL AREA (PROCESSING AREA) (II) RESIDENTIAL AREA (NON PROCESSING AREA) (III) GREEN BELT (IV) DRINKING WATER MANAGEMENT (V) SEWERAGE SYSTEM (VI) INDUSTRIAL WASTE MANAGEMENT (VII) SOLID WASTE MANAGEMENT CHAPTER REHABILITATION AND RESETTLEMENT (R&R) PLAN (I) POLICY TO BE ADOPTED (CENTRAL / STATE) CHAPTER PROJECT SCHEDULE & COST ESTIMATES (I) TIME SCHEDULE FOR THE PROJECT (II) ESTIMATED PROJECT COST CHAPTER ANALYSIS OF PROPOSAL (I) FINANCIAL AND SOCIAL BENEFITS... 32

4 CHAPTER PROJECT SUMMARY Promoter Location Geographical location Mean Sea Level (MSL) AMMARUN FOUNDRIES S.F No.80/6A, Village: Vilankurichi Taluk: Coimbatore North District : Coimbatore State: Tamil Nadu. Latitude : 11 4'52.76"N Longitude : 77 0'56.38"E 411 m Land Use Classification Plant Capacity Source of water SPECIAL & HAZARDOUS USE ZONE Existing TPM (CI ROUGH CASTING) Expansion TPM (CI ROUGH CASTING) After Expansion TPM (CI ROUGH CASTING) Coimbatore Municipal Corporation Nearest Town Coimbatore (9 Km from the project site) Populated areas Power Consumption Land available Project Cost Coimbatore (9 Km from the project site) Existing KVA Proposed KVA After Expansion 7500 KVA 2.0 acres Existing Rs Lakhs Proposed - Rs. 195 Lakhs After Expansion P A G E

5 CHAPTER INTRODUCTION (i) IDENTIFICATION OF PROJECT AND PROJECT PROPONENT M/s. Ammarun Foundries manufactures GREY IRON, COMPACTED GRAPHITE IRON (VERMICULAR GRAPHITE IRON) and DUCTILE IRON (SPHEROIDAL GRAPHITE IRON) castings through green sand moulding process, with installed capacity of tons per annum. Castings are manufactured for both automotive and non-automotive segments. Non-automotive segments include Tractor, Pump, Valve, Hydraulics, Earth Moving vehicles, etc. Apart from serving domestic market, Castings are exported to USA, UK, France, Portugal, and Austria. M/s. Ammarun Foundries established in the year 1991 and in short known as AF is located in Southern part of India in the city of Coimbatore. Ammarun Foundries was constituted as a Partnership Firm with Mr. N. Visvanathan and his family members. Mr. N. Visvanathan, who is at the helm of affairs of Ammarun Foundries, is an Engineering Graduate and a technocrat with more than four decades of experience in the Foundry Industry. Prior to promoting Ammarun Foundries, he has been a successful chief executive of large Foundry setup in the country and has a strong track record in the industry. (ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT The proposed project involves the capacity enhancement of production of CI Rough Casting from 2000 TPM to 3000 TPM. Since the project activity comes under secondary metallurgical processing industry as per the EIA notification, 2006, the project activity falls under category B. It requires Environmental clearance from State Environmental Impact assessment Authority (SEIAA), Tamilnadu under Category B in the Schedule 3 (a) of EIA notification P A G E

6 (iii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT The strength of existing employees is 400 and after expansion will have 100 employees additional. Total employee after expansion is P A G E

7 CHAPTER PROJECT DESCRIPTION (i) Location (map showing general location, specific location, and project boundary & project site layout) with coordinates Location of the project site is given in Fig. 2.1 Location coordinates are detailed below: LAT : 11 4'52.56"N Long: 77 0'56.30"E Topo Map of the project site is given in the Fig 2.2 Fig Location map of the project site 4 P A G E

8 Fig Topo Map of the Project site (10 km Radius) Satellite Map Ammarun foundries 5 P A G E

9 (ii) DETAILS OF THE ALTERNATE SITE CONSIDERED - NO - (iii) SIZE OR MAGNITUDE OF OPERATION Following has been arrived on the basis of the technical concept for the plant and major equipment: Industrial Area High operational safety and reliability and thus, high availability of the plant and machinery even under adverse conditions: Ease of operation and maintenance Raw Material, fuel Physical requirements, Logistic, Environmental protection, Energy saving. Plant capacity has been envisaged, based on the expansion of the Product, coupled with Consultant's experience in the industrial sector. (iv) PRODUCTION CAPACITY The existing production capacity is 2000 TPM of CI Rough Casting. After expansion the production capacity of rough iron castings will reach 3000 TPM. Table 2.1: Production Capacity Product CI rough casting Total After Existing Expansion Expansion Capacity (TPM) (TPM) (TPM) P A G E

10 (v) LIST OF RAW MATERIAL Raw Material Existing (TPM) After Expansion (TPM) Pig Iron (SG &Grey) CI Borings Steel Scrap Runner & Riser Inoculant Ferro Manganese Bentonite Cast Iron Scrap Bentokol Dextrin Powder Sand Ferro Silicon (vi) PROCESS DESCRIPTION Manufacturing process: The unit is equipped with latest and well equipped technology with eco friendly pollution control feature. The basic raw material for the manufacture of CI castings is pig iron, steel scrap and CI Borings. These are acquired from the local market and segregated as per the requirement and quality. Large quantity of high silica sand (sea sand) and sodium silicate are also required for foundries. High silica sand is used for making moulds and cores. Grinding stones are also required for providing finishing to the casts. The overall process involves five distinct stages. Viz., Mould formation, melting, Knock out, shot blasting and fettling. In the final stage, the finished component is sent for inspection and dispatched. 7 P A G E

11 Melting: The process basically involves in the melting of raw materials in electric induction furnace. The raw materials will be mainly pig iron, scrap and CI borings. Melting and metal pouring are controlled through relevant work instructions. It is also ensured that qualified operators carry out pouring and melting. The molten metal is tapped into the ladle and taken to pouring manually. Moulding: Widely different methods and raw materials are used for making moulds. In our scope we are using green sand moulding process. Sodium silicate is using as a binder with CO 2 gas for the hand moulding CO 2 process. Knock out: The metal filled mould left for minutes for the casting cooling inside the mould itself and then taking to knock out process. In this process the casting will be removed from the mould using vibrating machine to lose the sand from the casting. And the sand will take to the sand yard. Shot blasting: From the knock out process the casting will take to the shot blasting process to remove the remaining sand from the casting. Fettling: From the shot blasting process the casting will be taken to the visual inspection for free from defects. Then the defect free casting will be taken to the fettling process to remove the unwanted protrusion from the casting. (vii) SOURCE OF WATER/ ENERGY AND POWER REQUIREMENT The total raw water requirement quantity is 37.9 KLD. The entire raw water for the unit is to be met from the Coimbatore Municipal Corporation. 8 P A G E

12 Water Consumption Total Water Consumption Existing After Expansion KLD 37.9 KLD a) Process 7.32 KLD 10.4 KLD b) Cooling 13.0 KLD 17.5 KLD c) Domestic 8.0 KLD 10.0 KLD d) Greenbelt - Treated sewage treatment plant water used for irrigation purpose. The existing power demand is 4665 KVA with a standby diesel generator of capacity 380 KVA, 180 KVA & 60 KVA. The total power demand of this unit after expansion will be 7500 KVA. During shutdown/maintenance power will be drawn from diesel generator capacity of 365 KVA & 600 KVA. (viii) QUANTITY OF WASTES TO BE GENERATED AT SITE AND SCHEMES ADOPTED FOR MANAGEMENT / DISPOSAL. The details of waste water generated are as follows: Waste Water Existing After Expansion Sewage 6.4 KLD 15.0 KLD Trade Effluent 0.44 KLD 0.7 KLD Solid waste Generation Following are the solid waste generated. General Scrap S.No. Solid Wastes Quantity (T/M) Existing After Expansion Method of Disposal Existing After Expansion 1 Runners and Riser Re-Used in Process Re-Used in Process 9 P A G E

13 Other Solid Waste & Hazardous waste Generation S.No. Solid Wastes Existing Quantity After Expansion 1 STP Sludge 0.2 (T/A) 0.3 (T/A) 2 Dust from Dry Scrubber 84.7 (T/A) 127 (T/A) Method of Disposal Used as manure Reused in the melting furnace Used as manure For slag thickening Hazardous Wastes 1 Solar Evaporation Pan Residues 0.03 (T/M) 0.05 (T/M) Stored in the MS Drums inside the closed shed Will be disposed off through TNWML 2 Used / Spent Oil 0.45 (KL/A) 0.60 (KL/A) Sent to the authorized recyclers Sent to the authorized recyclers 2 Slag from Furnace 42.1 (T/A) 63 (T/A) Collected and stored inside the premises. Will be sent to cement industries for further beneficial use. (ix) SOURCE OF EMISSION AND AIR POLLUTION CONTROL MEASURES Existing Stack No. 1 2 Sources of Emission Induction furnace 1.5 TPH 2 Nos, 2 T 2 Nos. Shot Blasting Machine 3 Nos Details of APC measures Wet scrubber with common stack height of 14 m. Bag Filter with stack height of 14 m. 3 Sand Plant Cooler Dry scrubber with stack height of 6 m. 4 Sand Plant Sieve Wet scrubber with stack height of 14 m. 10 P A G E

14 5 Knock out section Dust collectors with stack height of 6 m. 6 Core Oven 2 nos Grinding Machines 7 12 nos DG set KVA 1 No. DG set KVA 1 No. DG set KVA 1 No. Stack height of 12 m from ground level has been provided. Stack height of 3 m from ground level has been provided. Stack height of 4 m from ground level has been provided. Stack height of 4 m from ground level has been provided. Stack height of 3 m from ground level has been provided. Proposed Stack No. 1 Sources of Emission Induction furnace 2.0 TPH 1 No. Details of APC measures Will be connected with existing Wet scrubber with stack height of 14 m. 11 P A G E

15 (x) Schematic representation of the Feasibility Drawing for EIA purpose The Environment (Protection) Act 1986 & Environmental (Protection) Rule 1986 Air (Prevention & Control of Pollution) Act 1981 as amended in 1987 Water (Prevention & Control of Pollution) Act 1974 and amended in 1978, 1988 Water (Prevention & Control of Pollution) Cess Act 1977, as amended in 1991 CPCB notification S-O- 384 (E) dated April 11, 1994 on National Ambient Air Quality Public Liability Insurance Act EIA Notification S.O.1533 dated 14 th September 2006 and revised notification S.O.3067 (E), dated 1 st December EIA Report Getting Environmental Clearance from SEIAA / MoEF 12 P A G E

16 CHAPTER SITE ANALYSIS (i) Connectivity Railway The nearest major railway station is Coimbatore Junction located at 10 km distance form Ammarun foundries towards South West direction. Roads The site is connected by NH 209, NH 67 and NH 47. NH 209 passing 1 km away towards western side of the project site. NH 67 and NH 47 are located 8 km western side and 5.5 km South East direction respectively. The raw material needed for the industry can be easily transported through this road. Airways The nearest airport is Coimbatore which is about 6.2 Km away from the project site. Communication Already this area is well connected with the district headquarters Coimbatore at the distance of 10 km towards south west direction. So there will not be any constraints for communications like telephone, telefax, etc. (ii) Land form, Land Use and Land Ownership M/s. The Ammarun Foundries It is an expansion unit in the existing premises and classified as Special & Hazardous Use Zone local planning authority. Description Table 4.1: Land Details Existing (Acres) After Expansion (Acres) Building area Solid Waste Storage Green belt area Vacant area Total area P A G E

17 (iii) Topography The area exhibits vast flat topography and the average elevation of the area is about 409 meter from Mean Sea Level (MSL). (iv) Existing Land use Pattern The land is declared as Special & Hazardous Use Zone by Local planning authority, Coimbatore. (v) Existing Infrastructure The site is connected by NH 209. The nearest railway station is at Coimbatore 10 Km from project site. Coimbatore Airport is about 6 Km from the site. (vi) Soil Classification As per the soil map the project site and study area fall under region with red and yellow soils. 14 P A G E

18 (vii) Climatic data from Secondary sources Meteorological conditions play a vital role in planning orientation of stacks, operation and maintenance of factory and also on the environmental impact. The summary of micrometeorological data of the region pertaining to the years is presented in Tables May is the hottest month with maximum monthly mean temperature of C. December is the coolest month with minimum monthly mean temperature of C. Table 4.2: Average minimum temperature ( o c) for different months ( ) From IMD station Coimbatore Month AVG January February March April May June July August September October November December Average NOTE : The average temperatures have been calculated on the basis of data available Source : Indian Meteorological Department 15 P A G E

19 Table 4.3: Average maximum temperature ( o c) for different months ( ) From IMD station Coimbatore Month AVG January February March April May June July August September October November December Average NOTE : The average temperatures have been calculated on the basis of data available Source : Indian Meteorological Department 16 P A G E

20 Table 4.4: Monthly rainfall data (mm) ( ) From IMD station Coimbatore Month AVG January February March April May June July August September October November December AVG NOTE : The average rainfall have been calculated on the basis of data available Source : Indian Meteorological Department 17 P A G E

21 Tables 4.5: Monthly mean relative humidity (%) at 0830 hours ( ) from IMD station Coimbatore Month AVG January February March April May June July August September October November December Average NOTE : The average relative humidity have been calculated on the basis of data available Source : Indian Meteorological Department 18 P A G E

22 Tables 4.6: Monthly mean relative humidity (%) at 1730 hours ( ) From IMD station Coimbatore Month AVG January February March April May June July August September October November December Average NOTE : The average relative humidity have been calculated on the basis of data available Source : Indian Meteorological Department 19 P A G E

23 Table 4.7: Monthly average wind speed, 24 hrs (kmph) ( ) From IMD station Coimbatore Month AVG January February March April May June July August September October November December Average NOTE : The average temperatures have been calculated on the basis of data available Source : Indian Meteorological Department (viii) Social infrastructure available Coimbatore north The total population in Coimbatore north is and total population of the selected 7 villages within 10 km radius from the project site is The details of population is given in the below Table 4.8 to S.No. Villages Selected within 10 Km Study Area 1 Kunnathur 2 Masagoundenchettipalayam 3 Keeranatham 4 Idikarai (TP) 5 Sarcarsamakulam (TP) 6 Kurudampalayam (CT) 7 Chinnampalayam (CT) 20 P A G E

24 Table.4.8 Population Status of Coimbatore North Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

25 Table 4.9 Population Status of Kunnathur (RURAL) Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

26 Table 4.10 Population Status of Masagoundenchettipalayam (Rural) Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

27 Table 4.11 Population Status of Keeranatham (Rural) Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

28 Table 4.12 Population Status of Idikarai (Urban) Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

29 Table 4.13 Population Status of Sarcarsamakulam (Urban) Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

30 Table 4.14 Population Status of Kurudampalayam (Urban) Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

31 Table 4.15 Population Status of Chinnampalayam (Urban) Population Persons Males Females Total In the age group 0-6 years Scheduled Castes (SC) Scheduled Tribes (ST) Literates Illiterate Total Worker Main Worker Main Worker - Cultivator Main Worker - Agricultural Labourers Main Worker - Household Industries Main Worker - Other Marginal Worker Marginal Worker - Cultivator Marginal Worker - Agriculture Labourers Marginal Worker - Household Industries Marginal Workers - Other Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other ( Marginal Worker ( Marginal Worker - Cultivator ( Marginal Worker - Agriculture Labourers ( Marginal Worker - Household Industries ( Marginal Worker - Other Workers ( Non Worker Number of Households P A G E

32 CHAPTER PLANNING BRIEF (i) Planning Concept M/s. Ammarun Foundries existing manufactures are GREY IRON, COMPACTED GRAPHITE IRON (/VERMICULAR GRAPHITE IRON) and DUCTILE IRON (SPHEROIDAL GRAPHITE IRON) castings through green sand moulding process, with installed capacity of tons per annum. Castings are manufactured for both automotive and non-automotive segments. Non-automotive segments include Tractor, Pump, Valve, Hydraulics, Earth Moving vehicles, etc. Apart from serving domestic market, Castings are exported to USA, UK, France, Portugal, and Austria. Ammarun Foundries proposed to enhance the production capacity of its foundry Division. The proposed project involves the capacity enhancement of production of CI Rough Casting from 2000 TPM to 3000 TPM. Since the project activity comes under secondary metallurgical processing industry as per the EIA notification, 2006, the project activity falls under category B. It requires Environmental clearance from State Environmental Impact assessment Authority (SEIAA), Tamilnadu under Category B in the Schedule 3 (a) of EIA notification (ii) Population projection There is no habitation & settlement in the project area. There will not be influx of population in the project area, as most of the labourers will be from nearby villages. (iii) Land use planning The land breakup of the project site is given below Description Building area Solid Waste Green belt Vacant area Total area Area Sq.ft (1.8 acres) 1306.Sq.ft.(0.03 acres) 7405 Sq.ft. (0.17 acres) 9202 Sq.ft. (0 acres) (2 acres) 29 P A G E

33 (iv) Assessment of Infrastructure demand (Physical and Social) The unit will utilize the existing transport facilities which are connecting the project site. There will no additional requirement of road or railway network and will not be implemented. (v) Amenities / Facilities The existing unit is already well planned designed with the facilities like Security system, Canteen and Toilets etc. Existing facilities S.no. EXISTING: Source emission Dust collection 1 Induction furnace T (2 nos) Common wet 2 Induction furnace - 2T (2 nos) scrubber 3 DTC shot blasting machine Dia (mts) Stack details Height (mts) VP 18 shot blasting machine Bag filter Vh12 shot blasting machine Core oven no: Stack 7 Core oven no: Sand plant dust collector Bag filter 9 Shake out dust collector DG Set 380 KVA, 180 KVA, 60 KVA Proposed 1 Induction furnace- 2T (1 nos) Stack Common wet scrubber 0.5 Will be added to existing common scrubber of furnaces 2 DG Set KVA Stack P A G E

34 CHAPTER INFRASTRUCTURE (i) Industrial Area (Processing Area) Processing area is well connected with inter- road within the project area. Transportation of construction materials loading, unloading will be done by the planned infrastructure facilities. (ii) Residential Area (Non Processing Area) Apart from the processing area the unit have provided for road area, staffs rooms, rest rooms and Canteen. (iii) Green Belt Greenbelt will be developed inside the factory premises covering a total area of about 0.17 acres. The unit will also develop the nearby area around the industry for greenbelt. The inter-spaces are laid with shrubs. The inter-space between trees planted is about 5 m. (iv) Drinking Water Management Drinking water system is provided and maintained by the management. (v) Sewerage System The existing Sewage Treatment Plant capacity is 17 KLD. The sludge generated in the sewage treatment plant will be used as manure in green belt development. (vi) Industrial Waste Management The trade effluent is treated by the existing Effluent Treatment Plant. (vii) Solid waste Management Quantity TPA Sl.No. Particulars Existing After expansion Method of Disposal 1. Sludge from Sewage Treatment Plant 0.2 TPA 0.3 TPA Will be used as Manure 31 P A G E

35 CHAPTER REHABILITATION AND RESETTLEMENT (R&R) PLAN (i) Policy to be adopted (Central / State) There is no R & R plan is envisaged for this project. CHAPTER PROJECT SCHEDULE & COST ESTIMATES (i) Time Schedule for the Project The project will be implemented after getting proper Clearance Consent from Authorities/ PCB. (ii) Estimated project cost The total project cost of expansion project will be Rs. 195 lakhs. manufacturing unit will be used for the newly proposed product. The existing CHAPTER ANALYSIS OF PROPOSAL (i) Financial and Social Benefits The expansion unit will enhance the opportunities in both direct and indirect ways of the surrounding project site. The economy levels of both state and National level will increase. The units will provide all social welfare activities for their employees and surroundings. The surrounding population can get good opportunity through various sectors in the baseline to qualified levels. 32 P A G E