Main Menu Services Products Finances

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2 Terra is professionally managed by a team of young aspiring engineers committed to provide a wide range of products & services to customers in Thermal & Hydro Power segment. The company is focussed on quality, committed delivery and cost effective, which are the drivers for good reach and acceptance in a short time. Terra philosophy stands for the customer focused approach in providing the complete service & solutions in order to achieve higher levels of efficiency. We enjoy our work and we enjoy our customer achievements, but ultimately it is relationships that we build along the way that brings the greatest satisfaction and ensures continued success.

3 Vision, Mission & Quality Policy Vision To become a global leader and desirable partner for providing sustainable services and solutions to customers across power segments. Mission To create a state of art for repair & service facility terms of workshop and skilled manpower in the country to address all the service needs of the industries. Quality Policy The Terra is committed to deliver Products & Services which conform to the customer s specification and ensure high degree of safety, reliability and timely delivery.

4 Organisation Chart Terra Jagadish B.G. Prasanna Kumar. B R. Stanley Jayakumar Finance Head & Dy Mgr - Finance Services Factory Operations Electrical & Instrumentation Services Accountant Service Head Factory Incharge Dy. Manager Service Engineers Engineers Service Engineers Supervisors Helpers

5 Partner s profile Jagadish B.G. Mechanical Engineer passed out in the year 1991 from Bangalore University, Experienced in Power plant services for more than 2 decades. Having 22 years of professional experience in power plants. Some of the areas extensively worked are: Installation, erection and commissioning of all power plant equipment. Continuous feedback on Modifications and improvements on improving the quality and reliability of the machine. Testing and commissioning of generator including all auxiliary equipment s of turbine. Prasanna Kumar. B Mechanical Engineering, 1998 principle from Bangalore University, Experienced in Production, execution and Q&A of steam turbine OEM background more than 15 years. Having vast professional experience in repair, assembly & reconditioning of Steam turbines & Gear box. Some of the areas extensively worked are: Main Assembly & No Load trials of Steam turbines and gearboxes, over 250 numbers of TG sets rating from 3 MW to 25 MW. Engineering solutions for turbine and gear box during the course of repair and modifications. Reverse engineering of any make steam turbine components & spares developments. R. Stanley Jayakumar Electrical & Electronics Engineering principle from the Board of Technical Education, Tamilnadu in the year Experienced in Power plant background over 20 years. Having 20 years of professional experience in power plants. Some of the areas extensively worked are: Installation, erection and commissioning of Turbine, Generator and power plant electrical equipment over 60 projects rating from 3 MW to 130 MW. Engineering solutions for turbine and generator controls, operation and protection for power plant equipment in DCS / PLC control system. R&M jobs for Turbine Controls and Electrical protection systems.

6 Consultancy Services Finance

7 Company Operations Services Field Services Repair & Refurbishment Retrofit & Modernisation Consultancy Services Products Manufacturing and supply of TG Sets upto 3 MW capacity Manufacturing and supply of Turbine spares Finances Previous balance sheets Projections CMA data Company Registration Certificates

8 Services Field Services Repair & Refurbishment Retrofit & Modernisation Consultancy Services Overhauling and troubleshooting AMC Electrical testing & Commissioning Erection & Commissioning of TG Sets Onsite diagnosis and Dynamic balancing Relocation of TG sets Gearbox services

9 Field Services Overhauling and troubleshooting We provide excellent overhauling service for turbine, generator, condenser and all auxiliary and E&I systems up to any range, type and capacity. We also offer annual maintenance contract (AMC) for short term (typically 1 year) and modular based service package according to customer s requirement as long term service agreement (typically 3 to 5 years). During this service package, we cover regular health check up of machine, minor overhauling, major overhauling, spares development and supply, testing of electrical relays and switch gears, testing and calibration of instrumentation etc.

10 Field Services AMC Major Jobs Advantages with TERRA Service support to the English Electric turbine in the absence of OEM AMC with M/s Kothari Sugars from last 6 years for their 25 MW HTC TG set Overseas overhauling assignments for 12 MW Shine Nippon TG set at Malaysia Major overhauling completed at GACL for 33 MW TG set..& More Mobilization with the short notice Fully equipped with man power tools and tackles Capacity to carry out on site reverse engineering and reproduce the components Strategically located to reach site with a short notice on trouble shooting

11 Field Services Electrical testing & Commissioning Terra Power Plant Systems undertakes Electrical testing and commissioning. We depute our team along with testing equipment for Electrical Protection Relays, CT, PT, Panels, Generator, Transformer, Sub-station etc.

12 Field Services Erection & Commissioning of TG Sets Terra Power Plant Systems is equipped with tools, tackles and experienced manpower for erection & commissioning of any make of turbines, generators, auxiliary systems and electrical & instrumentation systems up to 100 MW capacity. As recent development, we are geared up for erection & commissioning of complete power plant including boiler and all related systems.

13 Field Services Onsite diagnosis and Dynamic balancing We are equipped with diagnostic instruments and experienced team for on site diagnostics such as vibration analysis, dynamic balancing etc.

14 Field Services Onsite diagnosis and Dynamic balancing Major References Carry out a on site dynamic balancing and vibration analysis at middle east for 35 MW TG set Vibration analysis at Aditya Cement for their 25 MW TG set. Terra is equipped with the state of art modern equipment to carry out the site balancing and vibration measurement and analysis A team of experts to do the vibration analysis and provide a solution to carry out the remedial action to reduce the vibration in the machine.

15 Field Services Relocation of TG sets We provide our services in re-location of TG set and complete power plant right from condition assessment, dismantling, refurbishment, re-installation and till commissioning. We also maintain a wide range of data bank about pre-owned TG sets and power plants to support customers in both buying and selling.

16 Field Services Gearbox services Terra Power Plant Systems extends their services for refurbishment, modifications and spares for gear box of any type and any range. We supply gear internals, gearbox bearings, erection, commissioning, troubleshooting and AMC of gearboxes of any type and any range.

17 Services Field Services Repair & Refurbishment Retrofit & Modernisation Consultancy Services Turbine Upgradation Efficiency restoration Reverse engineering of components Dynamic Balancing NDT checks

18 Repair & Refurbishment Turbine upgradation & efficiency restoration Turbine and the auxiliaries will be shifted our shop & Complete strip opening of the turbine & Generator Replacement of major components Major changes in the design parameters and machining of the joint lines to improve the efficiency Painting, Insulation lagging and cladding before dispatch

19 Repair & Refurbishment Efficiency restoration As the machine goes under continuous operation for several years it will under go lot of stress cycles which will result in the inefficient operation of the turbine. Terra provides a solution by analysing the root cause for the decrease in the efficiency. The complete steam path will under go for a detailed inspection by our team and provide an alternative solutions After restoration of the efficiency the machine will be recommissioned and a performance test will be conducted to establish the result.

20 Repair & Refurbishment Reverse Engineering of Components Reverse Engineering is required in the absence of the OEM to provide customer a alternative solution. With the latest testing equipments like white light scanner and the CMM the reverse engineering has become an easier task and it proved the need. Terra is capable of conducting the reverse engineering any turbine components with the superior alternative materials.

21 Repair & Refurbishment Dynamic Balancing Terra in house low speed balancing machine. Capable of carrying out the balancing of the rotor shaft up to the weight of 12 tons at 600 rpm.

22 Repair & Refurbishment NDT checks Magnetic particle test Ultrasonic material test Die penetration test

23 Services Field Services Repair & Refurbishment Retrofit & Modernisation Consultancy Services Supply and installation of Electronic governing systems Supply and installation of Governing Hydraulic systems Supply and installation of Turbo Supervisory systems Supply and installation of HT & LT panels Supply and installation of DCS and Automation systems

24 Retrofit & Modernisation Supply and installation of Electronic governing systems Terra Power Plant Systems have rich experienced team for design, development, supply of Installation of Electronic governing system for steam turbines of any make and capacity.

25 Retrofit & Modernisation Supply and installation of Governing Hydraulic systems Terra manufacture, supply and install Hydraulic systems for Turbine governing application. We do detailed study of the system, understand the requirement and provide customized solution for various make and type of Turbines.

26 Retrofit & Modernisation Supply and installation of Turbo Supervisory systems Terra supply and install Vibration system and over speed protection for steam turbines.

27 Retrofit & Modernisation Supply and installation of HT & LT panels Design, Engineering, manufacturing and Supply of HT and LT switchgear panels, MCC, PCC, distribution boards, NGR panel, LAVT panel, Governor Panel, Turbovisory Panel, Generator Protection Panel, Generator Metering and Synchronizing Panel, Excitation Control and AVR panel, Turbine Gauge Panel, DC Starter Panel, PLC/DCS/SCADA system, Battery and Charger unit, UPS system, AC/DC distribution panel and HT/LT bus ducts.

28 Services Field Services Repair & Refurbishment Retrofit & Modernisation Consultancy Services Plant Condition assessment and consultancy Site inspection and finalization of specifications Detail engineering

29 Consultancy Services Plant Condition assessment and consultancy Futures Our expertise in all areas of the energy sector is presently geared to provide innovative solutions to address power generation re-engineering modernization & optimization pertaining to power generation. We help our clients to reduce the carbon foot print with environmentally friendly solutions.

30 Consultancy Services Site inspection and finalization of specifications At site consultancy services We will depute a engineer to take stock of the site condition depending on the requirements Team of engineers work from back hand to support the site engineers providing the suitable inputs during the execution of the projects. At the initial stage where the customer is not able to get the quote for various equipments based on the customers requirements we will provide them with the required specification to decide on the final parameters required.

31 Consultancy Services Detail engineering Design futures Terra is equipped with the group of engineers to carry out the detailed engineering of the projects considering all aspects. Required basic infrastructure is available

32 Products Manufacturing and supply of TG Sets up to 3 MW capacity Manufacturing and supply of Turbine spares

33 TERRA DRIVE TURBINES OBJECTIVE : An initiative to provide a cheaper and energy efficient drive turbines to utilize the green energy Major segments are Rice mills, Bio-mass power plants, Activated carbon plants, Geo-Thermal power stations.

34 TERRA DRIVE TURBINES Model : TERRA-500 This frame of the turbine is suitable to operated power ranges from 200 KW to 500 KW. With the inlet steam parameters from 12 Kg/cm2 to 32 kg/cm2. Suitable to operate in the lower back pressure as 0.9 kg and as high as 5 kg/cm2

35 TERRA DRIVE TURBINES Model : TERRA-510 This frame of the turbine is suitable to operated power ranges from 500 KW to 2000 KW. With the inlet steam parameters from 15 Kg/cm2 to 32 kg/cm2. Suitable to operate in the lower back pressure as 0.9 kg and as high as 5 kg/cm2 This frame can also be given as condensing turbine

36 TERRA DRIVE TURBINES Design Futures Terra turbines are designed with horizontally spilt casing supported both the side by the sliding pedestals High speed rotor runs on the white metal bearings Compliance with the reduction gear box Can be operated with both mechanical and electronic governing systems Skid mounted base frame which also will serve as the oil console

37 TERRA DRIVE TURBINES Maintenance free User friendly with the simplified design As we worked in the field of operation and maintenance for two decades we have clearly understood the importance of the maintenance free operation of the turbines. All the possible steps have been taken to reduce the down time of the machine. The superior quality materials have been used to improve the life as well as the cycle time of the machine

38 Products Manufacturing and supply of TG Sets up to 3 MW capacity Energy efficient Products Terra intent to manufacturing the under 3 MW sector drive and power turbines. The design is on the process all the major components are completed with the design and under the manufacturing process. The power turbines are integrated with the generator, electrical systems and electronic governing system. The Integration is completed with all the electrical panels and sub-assemblies.

39 Products PRODUCTION CYCLE TIME Terra turbines can be manufactured within 4 months from the placement of the order. PRESENT PRODUCTION CAPABILITIES With the present facility we can manufacture 4 to 5 units per year

40 Products Manufacturing and supply of Turbine spares Our workshop facilitates for manufacturing of turbine spares like rotor blades, nozzles, diaphragms, valve spindles & seals, bearings, labyrinth seals, governing components and any customized spares based on requirement.

41 For more information, please contact: B.G. JAGADISH, B. PRASANNA KUMAR, R. STANLEY JAYAKUMAR, Thank you No. 1/16, N.G. Arcade, Unit-3, 3rd Floor, Havanoor Extension, Hesarghatta Main Road, Bangalore Tel: tpps.in