Waste Heat A New Profit Center

Transcription

1 Waste Heat A New Profit Center

2 The 15,000 MW Opportunity

3 Increased Efficiencies and Reduced Emissions

4 How it Works

5 GCGE Makes Fuel and Emission Free Electricity Solar Thermal Internal Combustion Engines Compressed Gas Cooling Co-produced Water Flare Gas to Power

6 Reducing Flare Gas Partners: Environmentally Friendly Drilling Systems Program, HARC

7 Field Test: Flaring Mitigation. Objectives Identify & test simple/robust technologies to reduce flaring Location: Keen N.D

8 Well Site Pre-Commissioning

9 Our Solution: Provide beneficial use for flare gas Gas to Boiler + kw Output X X Reduced Flaring

10 Day 1 Equipment Lands

11 Day 2 Hot Water Boiler Commissioned Hot Water Boiler NO operator required

12 Day 2 Power+ Generator Commissioned

13 Day 3 System Successfully Running

14 Flare Emissions Study: ElectraTherm Power+ Generator Texas A&M/Institute of Renewable Natural Resources Under the Houston Advanced Research Center/ Environmentally Friendly Drilling Program The real benefit is the power generated by raw gas or fuel gas which would otherwise be wasted by open flaring. Furthermore, this new technology would meet the goals of the US EPA and North Dakota Department of Health Air Quality by reducing emissions and providing energy by reuse of the produced raw gas or fuel gas. p.10

15 Results 1857 HR Study by Texas A&M/Institute of Renewable Natural Resources October 2015

16 Flare to Power Reduce Flaring, Generate Power Reduce or eliminate flare Much lower capital and maintenance than other power generation technologies Significantly reduced emissions Waste Water Treatment Oil & Gas Wells For WWTPs under pressure to reduce flaring and lower emissions, the Power+ pairs with boilers and anaerobic digesters for a costeffective solution. In the fall of 2015, ElectraTherm demonstrated a Power+ paired with a boiler to reduce flaring on a Hess oil well in the Bakken.

17 Power+ Generator vs. Engine Economic Comparison 92% reduction in Costs CapEx + Maintenance $2.8 Million savings over engine over 10 years Power+ provides a positive ROI + Dramatic Emissions Reductions $8,000,000 $7,171,000 Jenbacher yr life $6,000,000 Series yr life (includes boiler) $4,000,000 $4,316,928 $2,000,000 $- $(2,000,000) $560,000 $595, Yr. CapEx + Maint Value of Produced Power 10 yr 10 Yr. Net Value (cost) $35,038 $(4,000,000) ($2,854,072) Notes: *Installed cost for Genset is calculated including Gas Cleanup (4.4M) + Genset/Switchgear (1.5M) ** Genset Uptime and Maintenance based on Jenbacher 320 Truckee Meadows WWT report Value of Power Based on $.08/kWh

18 Hess Project Fall 2015 In October 2015, GCGE & ElectraTherm completed a flare reduction demonstration at a Hess oil well in the Bakken Series kw Total Run Time: 1,857 Hours Total kwh Produced: 99,000 Positive Hess Feedback Iraq delegation/doe visit to site Beneficial Use Approval from North Dakota Visibility to all producers in Bakken Media Highlights: Cover story in Oil, Gas & Petrochem Equipment Bakken Magazine feature story Addl. coverage in: Exploration & Development Magazine, Power Engineering, Penn Energy, more.

19 Stationary Engines Hot Water In Cooled Water Return kwe Out Produce More Power & Reduce Cooling Fan Load Waste heat from engine jacket water or combination exhaust & jacket water

20 Radiator Replacement for Stationary Engines Containerized 1.1MW Cummins Genset + Avoid Radiator Expense on a Greenfield Project Offset ORC Capex by 20-30% Benefits: Complete Engine Radiator Replacement 10% - 12%+ Improved Fuel Efficiency Easily Transportable Limited Site Construction Payback 2-3 years (diesel) ORC Packaged in two 40-foot containers 1.1 MW Cummins Genset and Exhaust Gas Heat Exchanger The Radiator with a Payback Video at POWER+ ORC Combined Engine and ORC Radiator 20

21 Guantanamo Bay Radiator Replacement

22 R.P.S.E.A. Produced Water to Power Denbury Resources oil well, Soso, Miss. Site identified as a suitable candidate for the ORC. Funding secured from the Research Partnership to Secure Energy for America (RPSEA) under the Small Producer Program. - Well produces at 9500 ft. under geo-pressure. - Well produces 100 BOPD and 4000 BWPD (98% water). - Surface flowing temperature at 200 F. - Green Machine to produce 30 kw, approximately 25% of the power needs of the pump. Green Machine Location

23 Power From Produced Water

24 Geothermal Power+ Generator Gross Power Output: up to 75kWe Thermal Heat Input: 660kWt Hot Water Input Range: 233 F Hot Water Flow: 150 GPM Air Cooled Condenser

25 Geothermal Power Beppu, Japan

26 Piceance Project - Cooling Produced Water

27 Available Models Power Up to 35kW Power Up to 65kW Power Up to 110kW Range of need: kWe output - Up to 250 F - Plug & Play - Robust & Reliable

28 For more information please contact: Loy Sneary, President/CEO Gulf Coast Green Energy th Street, Suite 230 Bay City, Texas Direct: