Uhde Inventa-Fischer Announcement of a new large-scale PET plant in Russia based on Melt-To-Resin (MTR) Technology

Transcription

1 Uhde Inventa-Fischer Announcement of a new large-scale PET plant in Russia based on Melt-To-Resin (MTR) Technology Stefan Bartz Vice President Sales III Moscow International Conference "PET 2007 February 19, 2007

2 Seite 2 Uhde Inventa-Fischer Key Figures Berlin, Germany Domat/Ems, Switzerland Headquarter in Berlin 160 employees 25% of all employees in R & D over 400 PET and PA6 plants built worldwide

3 Seite 3 Uhde Inventa-Fischer to built large-scale PET resin plant Alco-Naphtha Limited Liability Company Customer: Alco-Naphtha LLC Location: Kaliningrad, Russia Capacity: 240,000 t/a PET resin EKOPET Type of plant: 2-Reactor and Melt-To-Resin Technology Commissioning: first half of 2009 Special feature: biggest single-line polyester plant in Europe

4 Seite 4 Construction Site PET Plant 240,000 tons per year Alco-Naphtha Limited Liability Company Principal: Alco-Naphtha LLC Location: Pregolskiy township of Octyabrskiy region of Kaliningrad Area: approx. 120,000 m² Site and soil preparation : land clearance, soil drainage, soil densification, earth cutting and filling

5 Seite 5 Plant Layout PET Plant 240,000 tons per year Alco-Naphtha Limited Liability Company Polycondensation plant HTM plant PTA storage Chips storage Utility plants Waste Water Treatment EG storage

6 Seite 6 Scope of Supply and Services Uhde Inventa-Fischer joins forces with OAO Uhde Uhde Inventa-Fischer OAO Uhde Dzerzhinsk Berlin - License - Basic Engineering - Detail Engineering - Supply of all Equipment - Supervision of Erection and Commissioning - Permit Engineering - OSBL Engineering

7 t180;achse t180;kabelbrücke safety corridor Lift exhaust duct t180;ex1a t180;dc t180;ac t180;ex1a t180;dc t180;ac traffic load 30,0 kn/m2 lifting beam 16,0 t B.o.s ~+xxxx J-09A 345-J-09B 345-F S D D D S R E F E S-12 1 Revision index Der Inhalt dieses Blattes darf ohne unsere schriftliche Genehmigung Dritten nicht zugänglich gemacht werden. Alle Rechte vorbehalten. Without our written consent the content of this document may not be disclosed to third parties. We reserve all rights. B modification MKa A modification MKa 0 BASIC A traffic load 5,0 kn/m² pipe load 2,5 kn/m² Floor covering:^i^iconrete 02/2007 MKa Ind. Ändeurng Datum Name Maße ohne Toleranzangabe ISO 2768-mK Maßstab: 1:100 Kom.: P-0253 Kennw.: EKOEPET Datum Name LAYOUT Gez. 02/2007 M.Kalio Gepr. PET POLY 660 t/d MTR N.-Gepr. Koch Obj layout P Ind. 0 A B Urspr. Ersatz f. N Gewicht: Ausf.: kg mal Blatt 05 Bl. Seite 7 Project Execution Phases Basic engineering Detail engineering Procurement Erection and commissioning Start-up LEVEL B C D E 345-R E E T-01 lifting beam 30,0 t B.o.s ~+xxxx Stgn 175/280 12Stgn 175/280 wall opening for maintanance 4500 x 4500 mm 11Stgn / /280 Stgn HEATING & VENTILATION ±0.00 = xxx,xx münn Building Layout Reactor Design FEA cage stress calculation

8 Seite 8 Project Execution Phases CAD model Basic engineering Detail engineering Procurement Erection and commissioning Start-up

9 Seite 9 Project Execution Phases Fabrication of DISCAGE MV Reactor Basic engineering Detail engineering Procurement Erection and commissioning Start-up

10 Seite 10 PET Resin EKOPET High quality PET resin for Russia and other markets Kaliningrad for production of PET bottles and containers for - carbonated soft drinks (CSD) - beer - water - juice - sport drinks - ready-to-drink (RTD) teas etc.

11 Seite 11 2R Polyester Technology M PTA/PIA EG M PET resin Paste Mixer ESPREE Reactor DISCAGE MV Reactor

12 Seite 12 2R Polyester Technology ESPREE Reactor post-esterification (PE) bubble tube reaction cups tube wall pre-polymer (falling film) HTM EG vapor prepolycondensation (PP) falling-film tube evaporation esterification (ES) natural circulation reaction detail falling film ESPREE Reactor

13 Seite 13 Production of PET Resin Conventional Process + SSP vs 2R MTR Process Conventional Process + SSP PTA, IPA EG Ester 1 Ester 2 Prepoly Finisher Storage Precursor i. V. = SSP PET resin i. V. = R Process with MTR Technology PTA, IPA EG ESPREE DISCAGE AA Cond. PET resin i. V. =

14 Seite 14 MTR Technology Short Route to Bottle Grade Chips ESPREE Reactor DISCAGE MV Reactor M PTA/PIA EG M Paste Mixer Granulator AA Conditioning Air BG chips

15 MTR Technology DISCAGE MV Reactor Seite 15

16 PET Resin EKOPET Product Quality Seite 16 Intrinsic viscosity (IV) adjustable Melting point adjustable C Acetaldehyde content less than 1.0 ppm Color number (CIE-LAB method) b*-value max Pellet shape spherical Pellet size adjustable mg Crystallinity less than 45%

17 Seite 17 MTR Technology Melt Filtration, Granulation and AA Conditioning Screen Changer AA Conditioning Underwater Granulation

18 Seite 18 MTR Technology Cost Benefits Features MTR Technology Cost Benefits No SSP plant Save equipment cost, erection cost and building cost No personal for operation of SSP plant Less dust formation Less labor cost Save raw material No nitrogen loop No heating-up of amorphous chips Save nitrogen and electric energy for blowers Save heating energy

19 MTR Technology Reduction of Conversion Cost Seite SSP Route (4R) MTR Route (2R) Cost benefits of 2R process with MTR technology: Cost in % Capital cost 26% lower Fixed operating cost 21% lower 20 Energy cost 40% lower 0 Capital cost Fixed operating cost Energy cost Other cost Total conversion cost Total conversion cost 28% lower Basis: Capacity 660 tons per day

20 Seite 20 References Eastern Europe Customer: SK Eurochem Location: Poland Capacity: t/a Process: Uhde Inventa-Fischer Commissioning: 2005 Special feature: PET bottle grade chips

21 References Eastern Europe Seite 21 Customer: New Polymer Plant Senege Location: Moscow, Russia Capacity: t/a Process: Uhde Inventa-Fischer Commissioning: April 2006 Special features: 2 Reactor process, PET bottle grade chips

22 Seite 22 References Eastern Europe Customer: Customer: Location: Location: Capacity: Capacity: Process: Process: Commissioning: Commissioning: Special Special features: features: ОАО ОАО Mogilevkhimvolokno Mogilevkhimvolokno Mogilev, Mogilev, Belarus Belarus t/a t/a Uhde Uhde Inventa-Fischer Inventa-Fischer 2nd 2nd half half Reactor Reactor process process and and Melt Melt Conditioning Conditioning

23 Seite 23 Uhde Inventa-Fischer... your powerful partner