Summary of the Project

Transcription

1 Summary of the Project 1. INTRODUCTION Rotam Crop Protection Pvt. Ltd (RCPPL), proposes to manufacture different types of crop protection products at Plot no.: G- 154,155,156,157,164,165, 166,167, RIICO Industrial area, Village: Sanwad, Tehsil: Mavli, Dist.: Udaipur, Rajasthan, (India) RCPPL is subsidiary of Rotam Crop Sciences Ltd. which maintains its Corporate Office in Hong Kong. Rotam have strong R&D and manufacturing base in China, Taiwan, Brazil and other countries of the globe. On our strong inspiration for the research skills in India and also with growing market in crop protection products have planned to set up strong R&D and manufacturing base in Sanwad, Udaipur, India. The Rotam Crop Protection Pvt. Ltd. is registered under District Industries Centre, Udaipur in April 2012 for establish of a manufacturing unit for production of Crop protection product Technical, intermediates & formulations. 2. COST OF PROJECT:- The estimated cost of the project for the proposed new manufacturing project is estimated around INR 30 crores. Out of this around INR 3 crores will be invested for pollution control measures. 3. PRODUCTION CAPACITY Production capacity is prescribe below: List of Products Sr. Name of Products Quantity* (MT/Month) Quantity* (MT/Annum) A Plant-1 1. Fenpropimorph Lambda Cyhalothrin Tebuconazole Thiamethoxam Thiodicarb Imidacloprid Dicamba Boscalid Mesotrione Oxamyl M/s. Rotam Crop Protection Pvt. Ltd. 0

2 11. Pyraclostrobin Prothioconazole Tefluthrin Chlorantraniliprole Cyantraniliprole B Plant Nicosulfuron Metsulfuron Rimsulfuron Sulfometuron Flazasulfuron Thifensulfuron Tribenuron Idosulfuron Flufenacet Mesosulfuron C R&D products *Note: Unit will have total production capacity 1250 TPA, out of above. The total annual capacity covering product no. 1 to 7 shall not exceed beyond 850 TPA the product as above shall be taken on campaigning basis and plant is designed to take three products simultaneously. Total annual capacity covering product no. 8 to 15 shall not exceed beyond 250 TPA. Only one product from above shall be taken on campaigning basis and plant is designed to produce one products from above at one given time. The total annual capacity covering product no. 16 to 25 shall not exceed beyond 150 TPA the product as above shall be taken on campaigning basis and plant is designed to take one product at a time. List of Raw materials S. Name of Raw Materials Quantity (MT/MT) 1 Fenpropimorph 1 Methylene dichloride (MDC) 1, tert-butylbenzene Propionyl chloride Aluminium chloride (solid) Hydrochloric acid(hcl) Dimethyl formamide (DMF) 1,572 7 Phosphorous oxychloride 1,815 8 Sodium hydroxide 3,333 9 Ethylene dichloride (EDC ) Palladium on carbon (catalyst,pd/c) Methanol Toluene ,6-Dimethylmorpholine Lambda Cyhalothrin 1 n-hexane Lambda acid (k-acid) 625 M/s. Rotam Crop Protection Pvt. Ltd. 1

3 S. Name of Raw Materials Quantity (MT/MT) 3 Dimethyl formamide (DMF) 8 4 Thionyl chloride Sodium cyanide m-phenoxy benzaldehyde (MPB) Triethyl amine (TEA) Sodium hypochloride Isopropyl alcohol (IPA) Tebuconazole 1 Toluene 39 2 Methanol p-chlorobenzaldehyde (solid) Pinacolone Raney nickel (catalyst) 5 6 Tetrahydrofuran(THF) Sodium hydroxide Hydrogen gas 0 9 Triethylsulfonium iodide (yellow crystalline sloid) Potassium hydroxide Flakes Ethyl acetate ,2,4-Trizole Ethanol Tetrabutylammonium bromide(tbab) 7 15 Sodium hydroxide 10 4 Thiamethoxam 1 Dimethyl carbonate chloro-5-chloromethylthiazole (Solid) methyl-4-nitroimino-perahydro-1,3,5- oxadiazine (Solid) Tetramethylammonium hydroxide pantahydrate 18 5 Potassium carbonate (K 2 CO 3 ) Hydrochloric acid (HCl) Thiodicarb 1 Pyridine 42 2 Sulfur dichloride Methomyl (solid) Sodium hydroxide Sodium chloride Imidacloprid 1 Butanone nitroimino imidazolidine (solid) chloro-5-chloromethylpyridine Benzyltriethylammonium chloride (BTEAC Catalyst) 4 5 Potassium carbonate (K 2 CO 3 ) Ethanol 60 7 Dicamba 1 Methanol ,2,4- Trichlorobenzene Sodium hydroxide flakes Hydrochloric acid (HCl) Xylene ,5-Dichlorophenol Potasium hydroxide solution 567 M/s. Rotam Crop Protection Pvt. Ltd. 2

4 S. Name of Raw Materials Quantity (MT/MT) 8 Anhydrous Potassium carbonate CO 2 Gas feeding ,6-Dichlorosalicilic acid Dimethyl sulfate Caustic lye Boscalid 1 2-Chloro-3-nicotinyl chloride (4-chlorophenyl)aniline Triethyl amine Toluene Mesotrione 1 1,3-cyclohexadione Ethylene dichloride Acetone cyanohydrin Triethylamine nitro-4-methylsulfonyl benzoyl chloride Sulfuric acid Sodium hydroxide Oxamyl 1 Methyl-2-(dimethylamino)-N-hydroxy-2- oxoethanimidothioate Sodium cyanate Dimethyl sulfate Trimethyl amine 18 5 Acetonitrile Methylene chloride Pyraclostrobin 1 1-(4-Chlorophenyl)-3-hydroxy-1H-pyrazole Methyl [2-(bromomethyl) phenyl]methoxycarbamate Potassium carbonate Dimethyl formamide (DMF) Prothioconazole 1 Thiosemicarbazide derivative isobutyl formate formic acid Ethyl acetate % Ammonium chloride solution Toluene Chlorantraniliprole 1 2-Amino-5-chloro-N-3-dimethylbenzamide Bromo-1-(3-chloropyridin-2-yl)-1H-pyrazole-5- carbonyl chloride Triethyl amine Toluene Tefluthrin 1 3-[(1E)-2-chloro-3,3,3-trifluoroprop-1-en-1-yl]- 2,2-dimethylcyclopropane carbonylchloride methyl-2,3,5,6-tetratluorobenzyl alcohol Pyridine Toluene % Hydrochloric acid % sodium bicarbonate 1500 M/s. Rotam Crop Protection Pvt. Ltd. 3

5 S. Name of Raw Materials Quantity (MT/MT) 15 Cyantraniliprole 1 2-Amino-5-cyano-N,3-dimethylbenzamide bromo-1-(3-chloropyridin-2-yl)-1H-pyrazole-5- carbonyl chloride Triethyl amine Xylene Nicosulfuron 1 2-ethoxycarbonylaminosulfonyl-N,N-dimethyl-3- pyridinecarboxamide Amino-4,6-dimethoxypyrimidine Toluene Sodium carbonate Hydrochloric acid( HCl) Metsulfuron 1 o-carboxymethylphenylisocyanate amino-4-methoxy-6-methyl-1,3,5-triazine Triethyl amine Acetonitrile Rimsulfuron 1 3-(Ehylsulfonyl) pyridine-2-sulfonamide Phenyl (4,6-dimethoxypyrimidin-2-yl)carbamate Acetonitrile 99 4 Triethylamine Hydrochloric acid Ethyl acetate Sulfometuron 1 4,6-dimethylpyrimidin-2-amine (DMPA ) methyl 2-(isocyanatosulfonyl)benzoate (MICNSB) Triethylamine 2 4 Acetonitrile Flazasulfuron 1 Methyl {[3-(trifluoromethyl)pyridin-2- yl]sulfonyl}carbamate ,6-dimethoxy pyrimidin-2-amine Triethylamine (TEA) Acetonitrile MeOH Thifensulfuron 1 methyl 3- {[(methoxycarbonyl)amino]sulfonyl}thiophene- 2-carboxylate 764 (MMASTC) 2 4-methoxy-6-methyl-1,3,5-triazin-2-amine (MMTA) Acetone Potassium carbonate Methylchloroformate (liquid) 5 6 Hydrochloric acid Tribenuron 1 Methyl 2-(isocyanatosulfonyl) benzoate Methoxy-N,6-dimethyl-1,3,5-triazin-2-amine Acetonitrile 133 M/s. Rotam Crop Protection Pvt. Ltd. 4

6 S. Name of Raw Materials Quantity (MT/MT) 4 Triethylamine Hydrochloric acid Idosulfuron 1 2-(aminosulfonyl)-4-iodobenzoic acid isocyanato-4-methoxy-6-methyl-1,3,5-triazine Triethylamine Toluene Hydrochloric acid Acetonitrile Flufenacet 1 N-(4-fluorophenyl)-2-hydroxy-Nisopropylacetamide (Methylsulfonyl)-5-(trifluoromethyl)-1,3,4- thiadiazole p-toluenesulfonic acid (Catalyst, PTSA) 6 4 Sodium hydroxide Hydrochloric acid Methanol 70 7 Ethylene dichloride Mesosulfuron 1 Methyl 2-(aminosulfonyl)-4- {[(methylsulfonyl)amino]methyl}benzoate Isocyanato-4,6-dimethoxypyrimidine Triethylamine Toluene Hydrochloric acid Ethyl acetate Manufacturing Process Detailed manufacturing process is given in Annexure-II of form Water Balance: The total water requirement will be KL/day (143 Fresh recycle) which will fulfill by RIICO water supply. The breakup of water consumption is given below: Sr. Sources Water consumption kl/day 1. Domestic Process & lab Water treatment Cooling * 5. Boiler Gardening 14.5* 7. Floor washing 5.0 Total ( *) M/s. Rotam Crop Protection Pvt. Ltd. 5

7 Water balance diagram All units are in KLD Water consumption KLD (143 Fresh * recycle) Domestic 6 Process & Lab 32 Washing 5 Utilities 100 Green belt 14.5* Water retained With RM 12 Drying/Evp. Loss 2.0 Water treatment 100 Domestic effluent 5.0 Effluent 41 Scrubber 1 9 Soak pit Cooling 59*+43 Boiler ETP =76.5 KLD Reject 30 RO 76.5 Permeate 46.5* Salt 3 MEE 30 Condensate 27* To Land fill site M/s. Rotam Crop Protection Pvt. Ltd. 6

8 6. Manpower requirements: Total manpower requirement at all level of plant will be in the range of SOURCE OF POLLUTION Details of Air Pollution There will be only one flue gas stack and two process gas stacks which are the main emission source from the plant under the Air Pollution Control Act, FO will be used as a fuel. Proper Stack height will be provided in order to achieve norms prescribed by statutory authority. The details of stacks are given below: Sr. Stack attached to Fuel Type Stack Height APC measures Probable emission Flue Gas Stacks 1 Boiler (steam generation) 4T/hr FO-190 kg/hr 30 m -- PM<150 mg/nm 3 SO 2 <80 ppm NO x <80 ppm 2 Boiler 4T/hr (stand by) PM<150 mg/nm 3 SO 2 <80 ppm NO x <80 ppm 3 D.G. set (1 x 250 KVA) HSD-50 ltr./hr 11 m - PM<150 mg/nm 3 SO 2 <80 ppm NO x <80 ppm Process Gas stacks 1 Vent attached to m Alkali scrubber HCl<20 mg/m 3 Lambda followed by Cl 2 <9 mg/m 3 Cyhalothrin water scrubber reactor 2 Vent attached to m Alkali scrubber HCl<20 mg/m 3 Fenpropimorph followed by SO 2 <45 mg/m 3 reactor water scrubber Source of Wastewater The main source of the industrial wastewater generation will be from process, washing and utilities. Entire quantity of wastewater will be treated in ETP. Treated water from ETP will be passed through RO & M/s. Rotam Crop Protection Pvt. Ltd. 7

9 Sr. reject of RO will be sent to MEE for further treatment. RO permeate & Condensate from MEE will be reused for utility & greenbelt development, so there will be no effluent discharge from unit. Domestic effluent will be disposed of into soak pit. Source and disposal of Hazardous wastes There will be seven sources of Solid/hazardous waste generation. ETP Sludge will be disposed off to approve TSDF site. Waste carbon, process residue & off specific products will be sent for Incineration at CHWIF (common hazardous waste incineration facility) approved by RSPCB. Spent oil will be sold to actual users and Drums & liners will be sold to registered recyclers. The details of Solid/hazardous waste are given below: Type of Waste Sources Category of Waste as per HWM Rules 2008 Quantity in MTPM Disposal facility 1. ETP Sludge ETP Collection, Storage, Transportation & Disposal at TSDF site approved by RSPCB. 2. Waste Carbon 3. Process Reside 4. Off specific products 5. Discarded containers/ liners 6. Used Lubricating Oil Process Collection, Storage, & Incineration at CHWIF (common hazardous waste incineration facility) approved by RSPCB. Process Collection, Storage, & Incineration at CHWIF (common hazardous waste incineration facility) approved by RSPCB. Process 29.3 As & when generated Process 33.3 Drum:500 Nos./month Liner:0.2 MT/month Driving unit & D.G. set Collection, Storage, & Incineration at CHWIF (common hazardous waste incineration facility) approved by RSPCB. Being used for packing of ETP sludge in case of excess it will be sold to approved recycler or traders Kl/Year Collection, Storage, Transportation & disposal by selling to Registered Recyclers M/s. Rotam Crop Protection Pvt. Ltd. 8

10 8. Funds for pollution control measures The management is quite conscious of its responsibility for maintaining clear environment adequate funds can be provided for the pollution control measures as a part of overall project financing. Necessary provision for Environmental management system is in practice and will be part of practice in future expansion projects. M/s. Rotam Crop Protection Pvt. Ltd. 9