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1 Increased Productivity (2 40%) Reduced Maintenance Expense (7 60%) Extended Equipment Life (>1 40x Life Extension) Reduced Spares Inventory (10 60%) Increased Inventory Turns (up to 75%) Reduced Energy Consumption (5 15%) Increased Availability Heat Rate Improvement Reduced Equipment Forced Outage Rate

2 A B outage Improvement solution Process Failure defense solution Remote diagnosis & monitoring Heat rate improvement A SMART Process C SMART Power Industry Smart Manufacture SMART Operation Smart Manufacture D B Energy saving solution speed improvement Failure defense platform Zero down time solution Cost down reduction solution OEE Improvement solution O&M optimization SMART Equipment SMART Technology C D Capability upgrade solution MTBF Extension solution MTBA improvement solution Zero Down time system Equipment diagnosis technology Quality diagnosis technology Process diagnosis technology Remote diagnosis Platform

3 Large fossil fueled power plants and gas turbine based combined cycle plants will be the mainstay of power generation for the next several decades. These plants are characterized by large capital investments and high fuel costs creating a critical need for detecting, identifying and diagnosing machinery problems. The cost for plant outages are exceedingly high and the Electric Power Research Institute estimates are that for a 800 MW thermal power plant, 1% availability is worth about $1,000,000 per year.further,20 25% of the plant s total production cost are maintenance related. The incentive for establishing a Reliability program through technology is based on the need to assess and impact of an unexpected shutdown or failure. Reliability Technology has repeatedly proven its value when used on critical no backup spare equipment where downtime halts power generation. Power develop a comprehensive solution for hew hundred power plants last 10 years and proven the best R.O.I and continuous improvement Where focus on Reducing Power Consumption Heat rate Fuel Consumption Equipment Forced Outage E.F.O.R POF, MOF, FOF Maintenance Cost Operating Cost Emergency Shutdown Inventory Cost Lower Insurance Premiums Improving Availability Reliability Efficiency Capacity Life Extension Safety Environment Protection Profit O & M Performance

4 Major equipment's Reliability problems facing by the Paper Industry mostly very expensive, during the old time, the only action was to change it when it was defective, but still not able to solve the real problem. has develop solution to solve the equipment's problem and efficiently resolve these thru technology Tube failure (approx. 4.2% Unavailability) Slagging and fouling, Furnace implosion and explosions Control problems Exfoliation Turbo generator ( accounts for approximately 8.8% Unavailability ) blading failures(lp blading is a particular problem) Turbine shaft problem (torsional, bearing failure, corrosion, erosion, cracking) Bearing failures Water induction Solid Particle Erosion Turbine control problem Condenser problems ( approx. 38% Unavailability ) Boiler Feed Pump/Condensate pumps (approx. 1.7% Unavailability ) Generator failure of retaining ring, slot wedges, shaft failure Combustor Corrosion Fretting corrosion Cracking Fuel Quality Nozzle unbalance/clogging Leakages Vibration and pulsations Turbine Fouling Corrosion Blade Coating Problems FOD/DOD Bearing distress Excessive Back Pressure Erosion, HCF,LCF Hot Corrosion/ Sulphidation Nozzle Bowing, creep Filter Fouling, Clogging Airflow distortion Icing Problems Loss of airtightness Humidity effects Mechanical Problems Bearing Problems Critical Speeds Unbalance, Looseness an Misalignment Foundations Rotor Bows Bearing Instabilities Compressor Fouling Blade Fatigue Blade Corrosion/Pitting Surge promoted by Fouling, IGV Control and Steam Bearing Oil Leakage Erosion, Corrosion Low Cycle Fatigue/High Cycle Fatigue FOD

5 O&M Cost Saving 3 Power stations from one of major power company in Asia reported the total O&M cost saving up to 13.6 Million USD on 1997 compare to the 5 years average O&M prior to implement O& M optimization Program Extend overhaul cycle 17 power stations implement Reliability Program and document the improvement of schedule annual overhaul extend to 3 years and during the 3 years without have any forced outage stop due to equipment. Reduce Maintenance Cost 37% One of huge fossil power station with 4 X 300 MW provide reliability program together with assessment, diagnosis, improvement solution with the result of first 2 years maintenance cost reduction 37% Uptime improvement 23 power generation station report that solution contribute of Increasing production uptime and thus is key benefit of plants report between 3 10% increased capacity due to better running assets and less downtime Also significant Spare Parts reduction due to better maintained machines leads to less need for backup parts thus reduced inventory Failure Defense Program There are 31 power station punt Power industry failure defense program as the guidance of daily operation and maintenance approach, all activity based on failure defense task generated by program, within 3 months complete all the implementation and set up, the result show Unplanned down time reduce 92%, OEE improve 7%, Cost reduction 34%, heat rate improvement 2.3% Power plant Zero Down Time Up until to date in Asia region, more then 600 units of power generation units have implemented Zero Down Time System. These power plant gain the performance of tremendous improvement of EFOR, NFO, IFO, MOH, SOH