Alexander Zangerle MSc BA Eng GM HERZ North America

Transcription

1 Alexander Zangerle MSc BA Eng GM HERZ North America Wednesday, 17 October 2018

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3 Austrian manufacturer 3

4 The history of HERZ 85% Of all automatic Biomass Boilers in the world are manufactured in Austria 4

5 Austria? Lake Superior: Km² Austria: Km² 5

6 The history of HERZ Quality and innovations since over 122 years The history of HERZ starts in the year 1896, in the HERZgasse in Wien-Favoriten where the families Gebauer and Lehrner started with the production of valves. The company HERZ is named after the first address HERZgasse. The HERZgasse was named after Dr. Rudolf HERZ, a benefactor to the poor inhabitants of Vienna. 6

7 The HERZ-group 122-years present on the market in approx. 100 countries worldwide over 2600 employees 450 Mio. turnover 24 production facilities in whole Europe 8 in Austria 16 in other european countries 80% export ratio 50 subsidiaries 7

8 The group structure 2016 The HERZ group - valves - control technology - biomass - heat pumps - insulation - packaging material 8

9 HERZ Energietechnik in Pinkafeld Pinkafeld Investment costs: ,- 50% for machines Employees ~200 Land area: ~ m² / Building area stage I: m² Office / R&D-centre (research and development) / production 9

10 HERZ Energietechnik in Pinkafeld Capacity: boilers/year boilers are on the field! Details: Trumpf Laser-cutting-machine 5,5kW Metal cuts up to 25mm, stainless steel (Niro) and aluminum up to 13mm Extension of the production since August 2012 to 2.000m² / ,- Automatic storage towers with 140 tons of storage volume Interface connection to NAV In 2016, we processed approx tons of steel Laser-cutting-robot 10

11 HERZ Energietechnik in Pinkafeld High tech machines: Bending machines Welding robot Laser-cutting-robot Sebersdorf Welding robot Welding of boiler bodies 11

12 The training centre Abkantpressen Sebersdorf Schweißroboter 12

13 The training possibilities Practical trainings in the hydraulictraining-centre: Assembly-trainings Commissioning-trainings Flue-gas measurements etc. Sebersdorf Schweißroboter 13

14 The research & development centre facilities for boiler testing heat pump test center programming / boiler software development control development / visualization Dust cleaning systems ZykloVent Electrostatic & ceramic filter Emissions measurement WERK Pinkafeld 14

15 University of Applied Sciences Pinfafeld combustion simulation BioFire 500 CFD = Computational Fluid Dynamics 15

16 BINDER Energietechnik GmbH Boilers up to 20 MW Bärnbach approx. 110 employees 16

17 The R&D centre of BINDER Test centre Programming of the software Development of the control Filter systems ZykloVent electrostatic- / ceramic filter Emission measurements 17

18 BINDER - product range Warm water boiler ( 110 C) Hot water boiler (> 110 C) Saturated steam boiler Air-to-air heat exchanger Combustion chambers ORC process & CHP systems Thermal oil systems Chicken litter boiler, WID-boiler 18

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20 Heat exchanger Steam BINDER product range (referred to W40) C available as container version C* in standard container 20

21 Step grate Tipping grate T-Control 18 kw 20 kw 30 kw 40 kw The product range - biomass Log wood firestar Lambda 18 kw 20 kw 30 kw 40 kw Lambda ECO 18 kw 20 kw 30 kw 40 kw T-Control 10 kw 20 kw 30 kw 45 kw 60 kw Pellets pelletstar ECO 10 kw 20 kw 30 kw 45 kw 60 kw CONDEN- SATION 10 kw 12 kw 14 kw 16 kw 20 kw 30 kw 45 kw 60 kw Combi pelletfire 20 kw 30 kw 40 kw firematic BioMatic BioFire 20 kw 35 kw 45 kw 60 kw 80 kw 100/101 kw 130 kw 149/151 kw 180 kw 199/201 kw 249/251 kw 299/301 kw 349/351 kw 399/401 kw 499/501 kw Wood chip / Pellets 300 kw 350 kw 400 kw 500 kw 500 kw 600 kw 800 kw 1000 kw 1250 kw 1500 kw Buffer tanks Hot water tanks Fresh water modules Heating containers Filling systems 21

22 Pellet Condensing Boiler Flow and back flow Heat exchanger cleaning via: - Tube/spring-system - Flushing mechanism Stainless steel heat exchanger - 1. draft: no condensate - 2. draft: condensate formation Tipping grate burner on matrize Suction connection Hopper for: - Suction discharge (67 l) - Manual filling (72 l) Cell wheel sluice Stoker screw ID-fan -on side or behind Integrated ash container Flushing connection 22

23 The heat exchanger 23

24 calorific value 100 % How it works - condensing technology Loss of water vapor Loss of exhaust gas %-increasing depending on fuel Losses Profit of water vapor Profit of exhaust gas Energy use for heat approx. 91 % Energy use for heat 96,5 % 106,7 % Standard heating boiler Efficiency rate Condensing boiler Efficiency rate pelletstar CONDENSATION 24

25 District heating in Neckenmarkt 2 x 400 kw kw, Heating of ~117 objects 10 x 10 x 10 metre storage room 25

26 Tourism school in Bhutan 2 x 300 kw BioMatic 2 agitators with 5 metre diameter at m sea level 26

27 Eden project England, greenhouse power: 300 kw fuel: wood chips, miscanthus savings: approx litre oil, 130 tons C0 2 per year 27

28 L Oreal Spain, cosmetic industry power: 500 kw fuel: pellets savings: approx litre oil, 220 tons CO 2 per year 28

29 Heko Spanten B.V. Ede, Netherlands00 plant type: flue gas-air heat exchanger power: 150 kw fuels: used wood, pellets savings: approx litre oil, 210 tons CO 2 per year 29

30 Sunnyside Greenhouse Canada, greenhouse power: kw fuels: wood chips, sawdust savings: approx litre oil, tons CO 2 per year 30

31 Zotter chocolate Austria, chocolate manufacture boiler type: steam boiler RRK power: 840 kw fuel: wood chips, cocoa shells savings: approx liters oil, 280 tons CO 2 31

32 Project in Uruguay Uruguay: saturated steam boiler Power: kw Fuel: wood chip 32

33 END Thanks for your attention! HERZ Energietechnik GmbH Alexander Zangerle MSc BA Eng Homepage: 33