M/s. NGL Fine-Chem Limited Plot no. S 18/3, Tarapur MIDC, Boisar, District Palghar, Maharashtra. PIN:

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1 Pre-feasibility Study Report For M/s. NGL Fine-Chem Limited Plot no. S 18/3, Tarapur MIDC, Boisar, District Palghar, Maharashtra. PIN: Prepared By: M/s SADEKAR ENVIRO ENGINEERS PVT. LTD. Accredited by QCI NABET, for Schedule 5(f) A category, MoEF&CC recognized and NABL accredited laboratory Address: 403/404, Paradise Tower, Opp. Alok Hotel, Gokhale road, Naupada, Thane Telephone : / psadekar@yahoo.com / sadekarenviro@rediffmail.com Web site:

2 Executive Summary Name of the Project Proponent Address of the Industry Total Plot Area M/s NGL Fine-Chem Limited. Plot no. S 18/3, MIDC, Tarapur-Boisar, Kolawade, Dist: Palghar, Maharashtra sq. m proposed Green Belt Area 1513 sq. m. Production Details (Kg/ month) Sr. Product Proposed Total A. Main Products 1 Diminazene Aceturate 12,000 12,000 2 Isometamidium Chloride Hydrochloride Homidium Chloride / Homidium Bromide Nitroxynil FP Clorsulon USP 1,000 1,000 6 Buparvaquone Parvaquone Imidocarb Dipropionate 1,000 1,000 9 Amitraz TCA (Trichloro vinyl aniline) 1,500 1, Febuxostat 2,000 2, Praziquantel 3,000 3, TMTA (Trimethyl triazacyclononane) Ranolazine 2,000 2, Ractopamine Hydrochloride 1,500 1, Lumefantrine Fenbendazole Spent solvent (Byproduct) TOTAL 62,033 62,033 Sr. No. in the Scheduled 5(f) Project Category B1 Water Requirement Existing CMD Proposed CMD Total CMD NA Power Requirement Existing Kw Proposed Kw Total NA Pollution Load and Mitigation Measures M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 1

3 Existing CMD Proposed CMD Total CMD A. Liquid effluent NA quantity ETP Details NA MEE for high COD effluent MEE for high COD and full-fledged ETP (oil effluent and full-fledged trap, physico-chemical ETP (oil trap, physic o- treatment, biological chemical treatment, treatment and tertiary treatment.) biological treatment and tertiary treatment.) B. Amount of Solid Existing TPM Proposed TPM Total TPM Waste/ Hazardous Waste Generated ETP sludge NA Carbon NA Distillation Residue NA C. Atmospheric emissions Project Cost Sr. Pollutant Concentration in flue gas (g/m 3 ) No 1 SPM 2 SO2 Below CPCB limits 3 NOx Rs Crore. M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 2

4 1. Background Information of the Industry M/s NGL Fine-Chem Limited is a new production facility will be established at Tarapur MIDC. The industry will be small scale industry by nature which will produce API & API intermediates for veterinary uses. The company believes that the veterinary grade API market in India and Asian countries have excellent potential as increasing there is steady growth of animal husbandry in these countries. Highlights of the proposed project are: The proposed project will be established under the area of MIDC, Tarapur. The Tarapur MIDC provides all necessary infrastructure for the supply of water, power and transportation facility and well connected by roadways and railways to the outer world. The proposed project will incorporate bag filter connected to 30 m high stack to limit air pollutants within limits prescribed by CPCB. The proposed project will discharge the wastewater to the CETP after primary, secondary and tertiary treatment. The proposed unit will reuse and recycle the treated effluent for in-plant uses to reduce fresh water intake requirement. The proposed project will have the membership of CHWTSDF for treatment of hazardous waste. Production capacity Details The proposed production Capacity will be MT/month including 34 MT/month by-products. The production facility will produce API and API intermediates products. Applicability for Environmental Clearance: The proposed project of M/s NGL fine-chem. Ltd. comes under the schedule 5(f) category B1, so as per the EIA Notification No. S.O.1533 (E) dated 14 th September 2006 amended on January 19, Applying for Environmental Clearance (EC), the procedure to avail Environment Clearance includes submission of Form 1, Consolidated Statement and the Prefeasibility Report & Environment Management Plan. M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 3

5 Demand supply gap: The production activity is proposed to minimize demand and supply gap of animal grade and human grade API in the India as well as Asian and Latin American countries. It is believed that the proposed production will try to meet the requirement of API grade chemicals in the country. Imports vs. Indigenous Product: The Raw material is available in India itself so no need to import them. India is almost self-sufficient. Export possibility: The veterinary grade API human grade API both has huge market potential. The pharmaceutical products have very good export potential and has a market in US, South East Asia, African countries etc. Employment generation: The local people will get employment opportunities from the production activity. 2. Project Description (I) Type of project including interlinked and interdependent projects, if any- Not Applicable. (II) Location: 1.Location Map showing the site of the project 2. Project boundaries and site layout- Please refer attached layout. Annexure 1 (III) No alternate site was considered because another API manufacturing facility of NGL Fine-Chem Ltd. is already exist in the same MIDC at different location. (IV) Size or Magnitude of Operation: Product list 1. API and intermediates: MT/month (Proposed Production) MT/month (with addition of by-product) (V) Detailed of Processes with flow charts: Annexure-3 (VI) List of the Raw Material with Quantity: Annexure-2 Source of the Raw Material: Local Vender Marketing Area of the Finished Product: Interstate and Abroad Mode of Transport of Raw material and Finished Products: By road. M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 4

6 (VII) Resource optimization/recycling and reused envisaged in the project, if, should be briefly outlined. Water Requirement-Source: MIDC proposed Water budget Proposed Water Budget (CMD) Sr. no Activity Consumption Loss/Utilization Total Effluent Domestic Trade Effluent 01 Domestic Industrial Processing Boiler 04 Industrial cooling 05 Gardening Total M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 5

7 Power Requirement-Source: MSEDCL Proposed Connected Load: 675 KW Power Demand: KVA Alternate Source for Power: They proposed to install D.G. set (01 No.) 1. Capacity: 1000 KVA 2. Fuel Type: Diesel (VIII) Quantity of Waste Generated: Total Quantity of Effluent Generated: 86.5 CMD Characteristics of the effluent Parameters (ph, BOD, COD, etc) Inlet effluent Characteristic Outlet effluent Characteristic Effluent Discharge Standards (CPCB/MPCB) ph BOD Not to exceed 100 COD 15,000-40, Not to exceed 250 Suspended solid 200 to Not to exceed 100 Note: All the parameters are expressed in mg/l except ph. M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 6

8 3. Design of the Effluent Treatment Plant The layout of proposed ETP is given below, M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 7

9 (IX) Schematic Representation of the Feasibility Drawing of EIA RESOURCE CONSUMPTION (WATER) POWER CONSUMPTION RAW MATERIAL PRODUCTION ACTIVITY WASTE GENERATION FINISHED PRODUCTS Emissions Effluent Hazardous Waste Scrubber Proposed ETP CHWTDSF MARKET EMPLOYMENT POLLUTION ABATEMENT ECONOMY M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 8

10 4. Site Analysis The site is in Tarapur MIDC area which is close to the Boisar city. I. Connectivity: Distance from Industry Nearest railway station :Boisar, 6.5 Km away from project site Nearest bus station. : 7.5 Km (Boisar) Nearest Airport: 120 Km Chhatrapati Shivaji International Air Port Mumbai. Location and Access The location of the industry is easily accessible through all modes of transport. Road: The entire industrial area is well connected by high quality & broad internal roads Available Road Network: National Highway No. 8 Mumbai Ahmadabad is about 23 km away from project site Railway: Boisar Railway Station is in close proximity, situated about 6.5 Km away. Air: Air Port is Chatrapati Shivaji International Air Port Mumbai 120 Km away from project site. II. Land Form, Land use and Land Ownership: The Project location is in the notified industrial area i.e. Tarapur MIDC. III. Proposed project is located in the Tarapur MIDC Area. IV. Infrastructure details: The List of equipment and the Machines : Annexure-4 The Attached Plant lay out: Annexure 1 V. Soil Classification Mainly in thane district there are three types of soil found regular soil, red soil and brownish black soil. Regular soil which is found in Dahanu, Palghar Vasai and thane tehsil is fertile and useful for horticulture, paddy cultivation and vegetables. Whereas red soil is found in Mokhada, Talasari and some parts of other tehsils on the eastern slopes is useful for growing coarse millets. The third type of soil found is in Kalyan, Bhiwandi and Shahpur tehsils is useful for paddy cultivation. VI. Climatic data (Secondary source) The climatic data shows that the annual wind speed ranges between 4 16 km/hr and prominent wind direction was towards west. The maximum temperature was recorded in the month of October C and minimum temperature in the January of C. The minimum humidity was recorded in the M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 9

11 month of March of % and maximum in the month of September was 95.1 %.The total annual rainfall was 1779 mm. VII. Social Infrastructure available: Well-constructed roads, railway station, petrol pumps, Hotels, Motels, sports ground, public ground, public garden, school, and hospital are available around the project location. 5. Planning Brief M/s NGL Fine -chem Limited is located in the MIDC, Tarapur. The total Plot area is sq. m. The infrastructure including production area, storage, tank farm, boiler house, utilities etc. will be constructed. The green belt area will be sq. m.the infrastructure will be sufficient to produce proposed products. Power supply will be taken from MSEDCL and water supply will be provided by MIDC. In the industry premises demarcated storage area will be provided for the Hazardous waste also the raw material storage and finished product storage area will be provided. The industry will provided dining hall, lavatory, and assembly hall, garden etc. In the industry all necessary safety equipment, in case of emergency will be available. M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 10

12 6. Proposed Infrastructure I. Industrial Area: Tarapur MIDC, District Tarapur, Maharashtra state. II. Residential Area: Not applicable. III. Green Belt: About 1513 sq.m. area will be developed as green belt. IV. Source of the Water will be MIDC and proposed water requirement will be 159 CMD. V. Domestic effluent will be connected to aeration tank of ETP. VI. The power requirement will go up to 675 KW. 7. Rehabilitation & Resettlement (R & R) Plan: The empty plot is situated in MIDC, Tarapur. The R & R plan is Not Applicable in present case. 8. Project Schedule & Cost Estimates Estimated project cost along with analysis of economic viability of the project will be Cr. Please find attached copy of CA Certificate. Annexure-5. The infrastructure and the machinery installation will be carries out on empty plot step by step. The total time estimated by the company will be 18 months 9. Analysis of proposal (Final Recommendations) The project will provide employment opportunities to local people and it will increase the living standard. As the industry has the in-house as well as export market it will add to the net foreign exchange earning of the country. The industry takes pride in maintaining healthy relationship with the environment. The industry is committed to manufacture and supply of finished products to achieve enhance customer satisfaction. In view of the above points it is concluded that the project proposal will not have any negative impact on the environment and people. M/s. Sadekar Enviro Engineers Pvt. Ltd. Page 11