PRE-FEASIBILITY REPORT

Transcription

1 PRE-FEASIBILITY REPORT 0.0 EXECUTIVE SUMMARY M/s Colorant Limited (Unit II) is a proposed expansion project located at Plot No. 3225, Phase IV, GIDC Vatva, Ahmedabad in Gujarat State. M/s Colorant Limited (Unit II) is promoted by Mr. Subhash Bhargava. The promoters plan to manufacture dyes. The project falls under category B, section 5(f) of EIA notification 2006 and amendment thereof. The site is well connected with road and railway with the city Ahmedabad. There is no forest, national park, wildlife sanctuary, eco sensitive areas in surrounding 10 km radius. The project doesn t fall under CRZ boundaries. 1.0 INTRODUCTION OF THE PROJECT BACKGROUND INFORMATION 1.1 Identification of project and project proponent. M/s Colorant Limited (Unit II) is a proposed expansion project located at Plot No. 3225, Phase IV, GIDC Vatva, Ahmedabad in Gujarat State. The total area proposed expansion project is 800 m Brief description of nature of the project. The project falls under category B, section 5(f) of EIA notification September 2006 and amendment December, Hence Environmental Clearance is applicable to the proposed expansion project. 1.3 Need for the project and its importance to the country and or region The demand for products intended to be manufacture is increasing in the country. The unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man-power surrounding the project site. In operation phase, the project would require significant work force of nontechnical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. 1.4 Demand-Supply Gap The gap between demand and availability of dyes is likely increase over the years. The growing demand and supply gap would require increasing emphasis to be given to the exploration and production sector. This calls for such projects which can help in bridging the gap. Color adds to the very existence and intrinsic value of human tribe. Synthetic dyes contribute heavily for the use of color. Color has an inherent element of 1

2 value addition to a wide variety of products like textiles, leather, paper, food products, cosmetics, plastics, paints, inks. 1.5 Imports. Indigenous production Raw materials purchase from indigenous production. This helps in the economic development of the country to a great level. Thus, to decrease the dependency on imports, the project can work in a positive manner. 1.6 Export Possibility Yes, we will explore an export possibility of the Dyes. 1.7 Domestic/export Markets Our products have good demand in national/international markets. 1.8 Employment Generation (Direct and Indirect) due to the project The proposed expansion project will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. In operation phase, the proposed project would require significant work force of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. 2.0 PROJECT DESCRIPTION 2.1 Type of project including interlinked and interdependent projects, if any. M/s Colorant Limited (Unit II) is a proposed expansion project located at Plot No. 3225, Phase IV, GIDC Vatva, Ahmedabad in Gujarat State. The total area proposed expansion project is 800 m Location (map showing general location, specific location, and project boundary &project site layout) w i t h coordinates. Coordinate of the Project: Latitudes 22 57' 33.60" N Longitudes 72 38' 52.98" E 2

3 Figure 1: Location 3

4 Layout Plant Figure 2: Plant Layout 3.3 Details o f a l t e r n a t e s i t e s considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. No alternative site study will be carried out as proposed expansion project is located in a well-developed industrial Area of Vatva. Proximity to Raw Material suppliers. Site is very well connected by road and railway. Availability of Power, Water, etc. 3.4 Size or magnitude of operation. The proposed expansion project is small scale industry and plan for manufacturing of dyes. T h e p r o d u c t d e t a i l s a r e g i v e n b e l o w : Table 1: Product Details Sr. Name of Products No. 1 Reactive Black 5 2 Reactive Black HFGR (MT/Month) (MT/Month) (MT/Month)

5 Reactive Black N150 Reactive Yellow 145 Reactive Red 195 Reactive Orange 107 Reactive Yellow 160 A Reactive Red 141 Reactive Yellow 84 Reactive Golden Yellow MERL Reactive Golden Yellow SD Reactive Golden Yellow R Reactive Golden Yellow SF Reactive Golden Yellow HE4R Reactive Golden Yellow HER Reactive Golden Yellow HR Reactive Golden Yellow RNL Reactive Yellow 5GL Reactive Yellow HE6G Reactive Yellow GR Reactive Yellow HE4G Reactive Yellow H4G Reactive Yellow SF Reactive Yellow HEXL Reactive Yellow P6GS Reactive Yellow H7GL Reactive Orange W3R Reactive Orange ME2RL Reactive Orange HER Reactive Orange HE2R Reactive Orange H2R Reactive Orange 2R Reactive Orange 3R Reactive Orange CD Reactive Orange KB Reactive Red ME4BL Reactive Red SF Reactive Red ME3BL Reactive Red RB Reactive Red BS Reactive Red ME6BL Reactive Red HE7B Reactive Red HE8B Reactive Red H8B Reactive Red BB Reactive Red SF2G Reactive Red PB Reactive Red SD3B

6 Reactive Red RX Reactive Red P3B Reactive Red CD Reactive Navy Blue HER Reactive Navy Blue RGB Reactive Blue GG Reactive Blue BB Reactive Blue SFGR Reactive Blue KBF Reactive Magenta XL Reactive Blue SFNR Reactive Blue HERD Reactive Blue 5RH Reactive Blue HE2R Project description with process details (a schematic diagram, flow chart showing the project layout, components of the project etc. should be given) Please refer Form 1, Annexure IV for process details. 3.6 Raw m a t e r i a l r e q u ir e d a l o n g with estimated quantity, likely source, marketing area of final products, Mode of transport of raw Material and Finished Product. We shall procure the raw material from domestic market by roads. Finished Product will be transported using roadways. Table 2: List of Raw Materials Sr. No Name of Products Vinyl Sulphone Hydrochloric Acid (HCl) Sodium Nitrite H Acid Sodium Bicarbonate K Acid Meta Uerido Aniline (MUA) Cyanuric Chloride Sodium Carbonate Reactive Golden Yellow R MPDSA (Meta Phenylene Di Amine 4 Sulphonic Acid) Meta Base VS BDSA DASDA (4,4 Di Amino Stilbene 2,2 Disulphonic Acid) MEA (MT/Month) (MT/Month)

7 Acetyl 2 Pyridone Caustic Flaks PCVS SPMP SPCP Metanilic Acid OPD 4 Amino C Acid PPDSA Sulpho SPMP Sulpho VS J Acid Sodium Chloride Sulpho Tobias Acid Acetyl NMJ Acetyl J Acid Sodium Napthionate Gamma Acid Acetic Anhydride Orthonilic Acid DABA Tobias Acid PPD 5 Sulpho Anthranilic Acid Benzinilide V.S OT Acetyl H Acid Formazan Base 4B Acid NMA Sodium Acetate OAVS DMAVS Sulpho OAVS 4 Sulpho Hydrazon Copper Sulphate PA N Ethyl Metabase VS Anti Dust Oil Resource optimization / recycling and reuse envisaged in the project, if any, should be briefly outlined. We shall explore the reuses/recycling of effluent from the expansion project. 7

8 3.8 Availability of water its source, Energy/power requirement and source should be given. Water Source: The source of water for the proposed expansion project shall meet through GIDC Vatva. water requirement for the proposed expansion project will be KLD. The total waste water generations from Industrial shall be KLD KLD Domestic effluents shall be disposed through septic tank & Soakpit. Details of water consumption and waste water generation are give n b el ow. Fig ure 3: Wat e r Ba la nc e Sr. No. Description I Domestic Water Consumption Waste Water Generation (KL/Day) (KL/Day) a. Process b. Washing c. Boiler (I+II) to ETP II Industrial *Domestic Waste Water will be discharged off to the septic tank / soak pit system. Electricity Requirement: Electricity shall be obtained from Torrent. Natural Gas will be used as a fuel for Boiler; and Hot Air Generator. The total power & fuel requirement for the proposed expansion project are given below: Table 3: Source of Electricity Sr. No. 1. Source Torrent Power 100 kw 100 kw 200 kw 8

9 Table 4: Fuel Requirement Sr. No. Description Fuel APCM 1. Hot Air Generator 1000 SCM/day 2. Boiler (0.6 TPH) Natural Gas 220 SCM/day 3.9 Quantity of wastes to be generated Management/disposal. (liquid and solid) and scheme for their Waste Water generation & Management plan The source of water for the proposed expansion project shall meet through GIDC Naroda. water requirement for the proposed expansion project will be KLD KLD Domestic effluents shall be disposed through septic tank & Soakpit. The effluent generation from the proposed expansion project shall be KL/day and treated effluent will be disposed to CETP, Vatva. Solid & Hazardous waste generation & Management plan Hazardous waste generated from the process & maintenance. Empty drums and bags is hand over to authorize vender for further recycle. The Management of Hazardous waste will be done as per Hazardous Waste Management Rules Table5: List of Hazardous Waste Sr. No. 1 Type of Waste Discarded Drum/ Containers Bags liner 2. Used 3. ETP with Category Quantity Lit/Year Lit/Year 2.0 MT/Month 0.5 MT/Month 2.5 MT/Month Mode of Disposal Send back to raw materials supplier or Sold to registered recycler Sold to Recycler Sold to registered reprocessor Collection. Storage, Transportation, Disposal at TSDF site. 9

10 3.10 Schematic representations of the feasibility drawing which give information of EIA purpose. 3.0 SITE ANAYSIS 3.1 Connectivity. Site is very well connected by road and railway. Availability of water, power, etc. 3.2 Land Form, Land Use and Land Ownership Land Form: expansion project site is within the industrial area, Vatva. Land use: Industrial Land Ownership: Limited 3.3 Topography (along with map). The topography map of the area shall be provided at a later stage. 3.4 land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wildlife sanctuary, eco sensitive areas, water bodies (distance from HFL of the river),crz. In case of the notified industrial area, a copy of the Gazette notification should be given. 10

11 The project falls inside the notified industrial area, Naroda, Ahmedabad. There is no forest, national park, wildlife sanctuary, eco sensitive areas insurrounding10km of the plant boundary. CRZ is not applicable to the project. 3.5 Infrastructure Site is very well connected by road Proximity to Raw Material suppliers 3.6 Soil Classification It will be incorporated in EIA studies. 3.7 Climatic data from secondary sources. It shall be incorporated in EIA studies. 3.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. 4.0 PLANNING BRIEF 4.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Synthetic Organic Chemical Industries 5. 2 Population Projection We will include in EIA Report. 5.3 Land use planning (break up along with green belt etc.) Plot Area 880 m Assessment of Infrastructure Demand (Physical & Social) On the basis of the preliminary site visit, the infrastructure demand in the villages was assessed on the basis of need and priority. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project activity. 11

12 5.5Amenities/Facilities Proper site services such as First Aid, Canteen and Drinking Water will be provided to the workers. 5.0 PROPOSED INFRASTRUCTURE 5.1 Industrial Area (Processing Area) Please refer Plant Layout as Annexure III. 5.2 Residential Area (Non Processing Area) Please refer Plant Layout as Annexure III. 5.3 Green Belt Please refer Plant Layout as Annexure III. 5.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 5.5 Connectivity (Traffic and Transportation Road/Rail/Metro/Waterways etc) Road and railways are very close to the working site. There is no proposal to make any new kind of connectivity. 5.6 Drinking water Management (Source &Supply of water) Water requirement will meet through the GIDC 5.7 Sewerage System Domestic waste water will be treated into septic tank followed by soak pit. 5.8 Industrial Waste Management Please refer point no. 3.8 and 3.9 of pre-feasibility report for Industrial Waste Management. 5.9 Solid Waste Management Sr. No. Type of Waste Category Quantity Mode of Disposal 12

13 1 Discarded Drum/ Containers Bags liner 2. Used 3. ETP 5.10 with Lit/Year Lit/Year 2.0 MT/Month 0.5 MT/Month 2.5 MT/Month Send back to raw materials supplier or Sold to registered recycler Sold to Recycler Sold to registered reprocessor Collection. Storage, Transportation, Disposal at TSDF site. Power Requirement & Supply/Source Sr. No Source Torrent Power 100 kw 100 kw 200 kw 6.0 REHABILITATION AND RESETTLEMENT(R & R) PLAN 6.1 Policy to be adopted (Central/state) in respect of the project affected persons including homeoustees, landoustees and land less laborers. Not Applicable because the proposed expansion project site within the GIDC Vatva, Ahmedabad. 7.0 PROJECT SCHEDULE &COST ESTIMATES 7.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction for expansion activity after getting amendment in environmental clearance and amendment in consent to establish. We shall start production upon making application for amendment in CCA. 7.2 Estimated Project cost along with analysis in terms of economic viability of the project. Project Cost for proposed expansion project activity is Rs. crores. 8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 8.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. 13

14 The project will be prove time by time for beneficial to the people as the company progress and expands its activity. By CSR activity company management will committed to improve infrastructural facilities for the local people like Educational facilities, Medical facilities, and Transportation facilities etc. as well the local people especially tribal population will be taken as employers which will improve the socio economic environment of the area. *********************************** 14