PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT for PROPOSED PROJECT FOR MANUFACTURING SPECIALTY CHEMICAL of M/s. ECOLEC BIOSCIENCE PLOT NO 805, GIDC-SARIGAM, TAL: UMARGAON, DIST: VALSAD , GUJARAT Prepared By: NABL Accredited Testing Laboratory ISO 9001:2008 Certified Company Aqua-Air Environmental Engineers P. Ltd. 403, Centre Point, Nr. Kadiwala School, Ring Road, Surat

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 3 2. Introduction of the Project/Background information 8 3. Project Description Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R& R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 18 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction Ecolec Bioscience is company based on use of Modern, green and clean environment technology to produce highly niche products used as key intermediate in production Pharmaceuticals, dyes polymer and plastic and in all diversified fields. The company is located in GIDC, Sarigam. 1.2 Project Details No. Product Product Capacity 1 N-BOC-3-Piperidone 2 1,2-Dibromotetrachloroethane 3 1,4-BENZODIOXANE METHANOL 4 1,4-Dioxaspiro(4,5)Decan-8-One 5 1,5-Diphenyl-1,4-pentadien-3-one 6 1,2,5,6-Di-O-Isopropylidene-D-Mannitol 7 1-benzyl-3-piperidone 8 1-Pyrrolidinecarbodithioic acid, ammonium salt 9 2-(3-Chloropropyl)-2-(4-fluorophenyl)-1,3-dioxolane 10 2,2,6,6-Tetramethyl-3,5-heptanedione 11 2,2-Bithiophene 12 2,3-benzofurane 13 2,5-Bis(chloromethyl)-p-xylene 14 2-Acetylcyclohexanone 15 2-aminopyrazine 16 2-bromo-p-xylene 17 2-Iodoethanol, stabilized with copper 18 2-Methoxyhydroquinone 19 2-Quinolinecarboxaldehyde 20 3,3,5,5-Tetramethylcyclohexanone 21 3,5-Pyrazoledicarboxylic acid monohydrate, 22 3-hydroxy-1,2,3,4-tetrahydrofuran 23 4,4'-Di-tert.-butylbiphenyl 24 4,6-Diamino-2-mercaptopyrimidine, hydrate 25 4-Biphenylcarbonyl chloride 26 4-Cyano-4-phenylpiperidine hydrochloride 25 MT/Month 3

4 27 4-quinoline carboxaldehyde 28 4-tert.-Butylcalix(4)arene-tetraacetic acid tetraethyl ester 29 5,6-dimethoxy indanone 30 burgess regent 31 alpha methylglutaric acid 32 Methylthiazolyldiphenyl-tetrazolium bromide 33 dipropyl pthalate 34 copolymer methylstyrene-chloroacrylate 35 benzethonium CHLORIDE 36 DIPHENYL IODONIUM NITARTE 37 a-bromo-g-butyrolactone, 38 Benzeneseleninic anhydride 39 Bis(2-hydroxyethyl)dimethylammonium chloride 40 Bis(phenylsulfonyl)Methane 41 Bis(Phenylthio)methane 42 Calix-4-Arene 43 Cinnamyl chloride 44 Cyano-4,6-dimethyl-2-hydroxypyridine 45 cyclopropylphenylsulphide 46 DibenzothiophenE 47 Diglycolic anhydride 48 Diphenyl ditelluride 49 Diphosphorus tetraiodide 50 1,1-dimethoxy cyclohexanone 51 L-(-)-a-Amino-g-butyrolactone hydrobromide 52 l-methionine sulphone methyl ester 53 Methyl Glycolate 54 methyl-3-hydroxybutanoate 55 Methysulfuric acid sodium salt 56 N,N-Dimethylphenylenediamine dihydrochloride 57 N-Aminorhodanine 58 N-boc-3-pyrrolidinone 59 N-BOC-trans-4-hydroxy-L-proline methyl ester 60 nitro phenylselenocyanate 61 Nonyl amine 62 N-tertbutoxy carbonylethylenediamine 63 Phenyl Selenyl Bromide 64 Phenyltrimethylammonium tribromide 65 Phthalan Potassium selenocyanate 67 S(+) -2-OCTANOL 4

5 68 S,S -2,5-HEXANEDIOL 69 Tetrahydrothiopyran-4-one 70 Trans-2-Phenylcyclopropane-1-carboxylic acid 71 Triisopropanolamine cyclic borate Tropinone 73 2-amino-5-chlorobenzenesulphonic acid 74 4-Methyl-2-pipecolic acid acid HCL 75 N-Methylhydrazinecarboximidamide hydroiodide 76 Tetraphenylcyclopentadienone 77 4,6-dimethylpyrimidine 78 2-chlro-3,4-dimethoxy benzaldehyde 79 N,N-dimethyl Sulfomoyl chloride 80 3-acetamido-6-methoxybenzene sulfonyl chloride No. By-Product Capacity (MT/Month) 1 Aluminium Chloride 83 2 Hydrogen Bromide 15 3 Dilute Hydrochloric Acid 13 4 Sodium Acetate 16 5 Sodium Bromide 17 6 Potasium Chloride 21 7 Sodium Iodide Green Belt Development Company has developed an effective green belt within the factory and on periphery of the factory. Total Plot Area is 2060 m 2, out of which 1128 m 2 (54%) is Green Belt Area. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Fuel: Natural scm/hr LDO - 20 Liters/Hr (for DG set) Energy: 125 KVA from DGVCL 5

6 1.5 Water Requirement and Wastewater Generation & Treatment Source of water will be met through GIDC water supply. Total water requirement will be 73.0 m 3 /day. Total 29.8 m 3 /day (28.0 m 3 /day Industrial m 3 /day domestic) of effluent shall be generated; out of which 25.0 m 3 /day will be treated in ETP and finally sent to CETP and concentrated stream 3.0 m 3 /day will be generated from process, which will be sent to common Incineration Facility. 1.6 Air Pollution Source and Control Management Nos. of Stack Attached to Stack 1 Steam Boiler Capacity : 800 Kg/hr 2 Thermic Fluid Heater (4,00,000 Kcal./Hour.) 2 D. G. Set - Stand By Capacity : 125 KVA Nos. of Stack Vent Attached to FLUE GAS EMISSION Stack Height & Diameter Height : 20 Meters Dia: 8 inch Height : 20 Meters Dia: 8 inch Height : 10 Meters Dia: 5 inch Type & Consumption of fuel Natural gas@ 36 scm/hr Natural gas@ 36 scm/hr LDO 20 Liters/Hr PROCESS GAS EMISSION Vent Height & Diameter 1 Sulphonation Vessel Height : 13 Meters Dia: 5 inch 2 Chlorination Vessel Height : 13 Meters Dia 5 inch 3 Amination Vessel Height : 13 Meters Dia 5 inch Air Pollution Control System As LDO is used as a fuel, no air pollution control system is required. Air Pollution Pollutants Control System SO 2 40 mg/nm3 Alkali Scrubber HCl Cl 2 20 mg/nm3 9 mg/nm3 Water Scrubber NH mg/nm3 Water Scrubber 6

7 1.7 Hazardous Waste Management CAT. NO. HAZARDOUS WASTE QUANTITY MODE OF STORAGE METHOD OF DISPOSAL 5.1 Used Oil 200 Liters/Year Collected in barrels & stored in hazardous waste storage area Will be Sent to GPCB approved re refiners 33.3 Discarded barrels/ containers/ liners 5 MT/Year i. e. 250 Nos./Month Stored in hazardous waste storage area Will be Sent back to supplier / to GPCB approved recycler 34.3 ETP Sludge 15 MT/Month Collected in plastic / HDPE bags & stored in hazardous waste storage area Will be Sent to TSDF site for secured land filling 28.1 Distillation Residue 5 MT/Month Collection in Barrel & stored in hazardous waste storage area Will be Sent for Incineration at common incineration facility Process Waste 18 MT/Month Collected in plastic / HDPE bags & stored in hazardous waste storage area Will be Sent to TSDF site for secured land filling D2 Dilute Hydro Chloric Acid 13 MT/Month Collected in plastic / HDPE bags & stored in hazardous waste storage area Will be Sent to end users. 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Proposed project for manufacturing specialty chemical 7

8 Identification of the project proponent Presently following are the partners of the company:- (1) Mr. Nitin V. Oza (Partner) Address: Vasupujya Bunglow, Bhagyodaya Society, Chala Road, Vapi (2) Mrs. Kamini R Lade (Partner) Address: 13, Janvishivam Society, Killapardi, Valsad 2.2 Brief description of nature of the Project Proposed project for manufacturing specialty chemical. 2.3 Need for the project and its importance to the country and or region The objective is to be achieved by: Consolidating Business. By constantly upgrading the product range. Continuously reducing the Costs & improving Quality. To generate local employment 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our products. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility Depending on the international demand of products we shall explore the possibility of exporting the products. 2.7 Domestic/Export Markets Majority of the products will be used for domestic market and some products will be exported depending on the international market. 8

9 2.8 Employment Generation (Direct and Indirect) due to project Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project for manufacturing specialty chemical. 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. Proposed project for manufacturing specialty chemical - Category: B-5(f). No interlinked project has been submitted. 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location 9

10 Project Site Layout Land Area Breakup No Detail Area (m 2 ) 1 Plant Area Open Area Green Belt Area 1128 (54 %) 4 Total

11 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Availability of common effluent treatment & disposal facility Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & fro the city area. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Please refer Section-1.2, Page No Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Annexure-3 in Form-I 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Raw material requirement is referred as Annexure-1 in Form-I. Raw materials and finished products will be transported by road only. 11

12 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. Every possible effort will be made to reduce fresh water requirement. 3.8 Availability of water its source, energy/power requirement and source should be given. Fuel: Natural scm/hr LDO - 20 Liters/Hr (for DG set) Energy: 125 KVA from DGVCL Water Source The entire water requirement will be met through GIDC water Supply. 3.9 Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED EXPANSION PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN 4.0 Site Analysis RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 12

13 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road & rail Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) We will be incorporated topography in EIA Studies. 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. 13

14 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free form cultivation Availability of power evacuation facilities Availability of common effluent treatment & disposal facility 4.6 Soil Classification It will be incorporated in EIA Studies. 4.7 Climatic data from secondary sources Secondary Sources Indian Meteorological Department, Ahmedabad and our own weather station. 4.8 Social infrastructure available Depending on the growth of the company the required social infrastructure will be provided. 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Proposed project for manufacturing specialty chemical Facility: Canteen, Administration, Transportation 5.2 Population Projection It will be incorporated in EIA Studies. 5.3 Land use planning (breakup along with green belt etc.) Total Area 2060 m 2 Plant Area m 2 Open Area 173 m 2 Green Belt Area 1128 m 2 14

15 5.4 Assessment of Infrastructure Demand (Physical& Social) It will be incorporated in EIA Studies. 5.5 Amenities/Facilities It will be incorporated in EIA Studies. 6.0 Proposed Infrastructure 6.1 Processing Zone m Non- Processing Zone m Green Belt Company has developed an effective green belt within the factory and on periphery of the factory. Total Plot Area is 2060 m 2, out of which 1128 m 2 (54%) is Green Belt Area. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway. 6.6 Drinking water Management (Source& Supply of water) Water requirement will meet through the GIDC Water Supply. 6.7 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be treated and disposed by septic tank and soak pit. 15

16 6.8 Solid Waste Management Please refer Section 1.7, Page No Rehabilitation and Resettlement (R& R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters, land ousters and landless laborers (a brief outline to be given) There is no habitation on the proposed project area and it is industrial land which is purchased by company for development of Company, so that R & R policy is not applicable to this project. There shall be no displacement of any population in project area. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction after getting environmental clearance and consent to establish. We shall start production upon making application for CCA. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Total costs of the project will Rs. 5 Crore. Capital cost of air & water pollution control system and environmental monitoring equipments will be Rs. 70 Lakh. 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 16