Foundation Series. Industrial Facility Systems CEUs. Safety CEUs

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3 Foundation Series The Foundation Series consists of nine core subject areas required to succeed in industry operations and maintenance from a technical perspective: Overview of Industrial Facility Systems, Safety, Mathematics, Tools, Maintenance, Environment, Computers, Print Reading, and Science. Industrial Facility Systems CEUs Overview of Industrial Facility Systems Introduction to Industrial Systems Common Industrial Facility Support Systems Introduction to Industrial Standards Common Industrial Units of Measure Safety CEUs Industrial Facility Safety Common Hazards Encountered in Industrial Facility Hazards Dangers Associated with Electrical Current and Voltage Common Industrial Systems Installed for Personnel and Equipment Fire Safety Fire Tetrahedron Common Classes of Fire Fire Prevention Techniques Extinguishing Fires Hazardous Communications Importance of Hazardous Communication Hazardous Communication Requirements Hazardous Communication Programs Lockout/Tagout Purpose of a Lockout/Tagout Program Principles of a Lockout/Tagout Program Lockout/Tagout Devices Authorized Employee Responsibilities Electrical Safety Electrical Shock and Arc Flash Emergency Response Actions Electrical Safeguarding Electrical Personal Protective Equipment De-Energizing Electrical Equipment Industrial Signage Common Industrial Signs Hazard Identification Color Code Industrial Floor Marking Code Personal Protective Equipment Personal Responsibilities Industrial Personal Protective Equipment Care, Use, and Inspection of PPE Effects of Using Defective PPE Benzene Awareness Benzene Awareness Training Overview First Aid I First Aid Kits Evaluating Injured or Ill Persons Controlling External Bleeding Minor Burn Treatment Head, Neck, and Spinal Injury Care First Aid II Poisoning Treatment of Choking Performing CPR AED Operation Stroke Symptoms

4 Hydrogen Sulfide Hydrogen Sulfide Awareness Overview Mathematics CEUs Whole Numbers Number Sets Addition Subtraction Multiplication Division Fractions Fractions Common Denominators Reducing Fractions to Lowest Terms Addition and Subtraction Multiplication and Division Decimals and Percentages Decimals Decimal and Fraction Conversion Percentages and Decimal Equivalents Addition and Subtraction Multiplication and Division Exponents and Scientific Notation Exponents Radicals Scientific Notation Addition and Subtraction Multiplication and Division Fundamentals of Algebra I Basic Algebraic Terminology Basic Operations Addition and Subtraction of Algebraic Expressions Multiplication and Division of Algebraic Expressions Fundamentals of Algebra II Axioms Using Axioms Solving Algebraic Equations Ratios and Proportions Fundamentals of Geometry I Geometry Uses Angles and Measurements Plane Geometry Terms Calculating Perimeters Calculating Areas Fundamentals of Geometry II Parts of a Circle Circumference and Area of Circles Surface Area and Volume of Three- Dimensional Shapes Fundamentals of Trigonometry Uses of Trigonometry Pythagorean Theorem Trigonometric Functions Trigonometric Identities Scientific Calculator Use Basic Operations Percentages and Square Roots Scientific Notation Trigonometric Functionality Fundamentals of Statistics I Tables and Graphs Mean, Median, and Mode Normal Distribution Curves Fundamentals of Statistics II Standard Deviation Distribution Curve Analysis Rules of Probability Industrial Applications Introduction to Calculus Industrial Uses of Calculus Derivatives Integrals Tools CEUs Hand Tools I Hand Tool Safety Hammers, Punches, and Prying Tools Screwdrivers and Wrenches

5 Hand Tools II Cutting Tools Gripping and Holding Tools Measuring Tools Power Tools Power Tool Safety Stationary Power Tools Portable Power Tools Maintenance CEUs Preventive Maintenance Introduction to Preventive Maintenance Advantages Preventive Maintenance Programs Computer Maintenance Management Systems Predictive Maintenance Predictive Maintenance Programs Tools and Techniques Benefits of Predictive Maintenance Basic Troubleshooting Troubleshooting Troubleshooting Resources Normal System Operations and Normal Operation Parameters Common Method of Troubleshooting Troubleshooting Flowchart Environment CEUs Environmental Awareness Environmental Awareness Environmental, Health, and Safety Regulations Priority Pollutants Minimizing Pollution Hazardous Materials Common Hazardous Materials Handling and Disposal Procedures Safety Precautions and Regulations Computers CEUs Computer Use Basics Basic Computer Components File Management and Naming Conventions Basic Networking Concepts Basic Commands Computers in Industry Computer Systems Equipment Control and Monitoring Computers Portable Peripheral Devices Print Reading CEUs Print Reading Basics Common Industrial Prints Blueprints and Schematics Legend Use Title Blocks and Revisions Block Diagrams Piping and Instrumentation Diagrams Piping and Instrumentation Diagrams Title Blocks, Revision Blocks, Notes, and Legends Piping and Instrumentation System Flow Paths Science CEUs Introduction to Chemistry Fundamental Concepts Compounds, Mixtures, and Solutions Chemical Properties Methods of Chemical Analysis Water Chemistry Water Properties Types, Sources, and Effects of Water Impurities Sampling Methods Monitored Parameters Water Treatment Principles Applied Physics I: Work, Energy, and Power Work, Energy, and Power Basic Types of Energy Potential vs. Kinetic Energy

6 Levers and Inclined Planes Operation of Simple Machines Applied Physics II: Laws of Motion English and Metric Units Conversion Tables Force, Mass, Velocity, and Acceleration Laws of Motion Applied Physics III: Heat Transfer Heat vs. Temperature Temperature Scales Specific Heat Modes of Heat Transfer Applied Physics IV: Fluid Mechanics Introduction to Fluids Pascal s Law Pressure, Force, and Area Fluid Flow and Pipe Area Applied Physics V: Ideal Gas Law Introduction to Gases Ideal Gas Law Calculating Pressure Change Applied Physics VI: Thermodynamics Zeroth Law First Law Second Law Third Law Industrial Applications

7 Safety Series The modules in the Safety subject area begin by providing an overview of common industrial facility hazards and protective systems, including the areas of a facility where these hazards may be encountered. These modules also introduce fire and electrical safety practices, as well as discuss topics such as hazardous communications, lockout/tagout, industrial signage, and personal protective equipment. Industrial Facility Safety Common Hazards Encountered in Industrial Facilities Dangers Associated with Electrical Current and Voltage Common Industrial Systems Installed for Personnel and Equipment Protection Electrical Safety Electrical Shock and Arc Flash Emergency Response Actions Electrical Safeguarding Electrical Personal Protective Equipment De-Energizing Electrical Equipment Personal Protective Equipment Personal Responsibilities Industrial Personal Protective Equipment Care, Use, and Inspection of Personal Protective Equipment Effects of Using Defective Personal Protective Equipment Fire Safety and Prevention Fire Tetrahedron Common Classes of Fire Fire Prevention Techniques Extinguishing Fires Industrial Signage Common Industrial Signs Hazard Identification Color Code Industrial Floor Marking Code Lockout/Tagout Purpose of a Lockout/Tagout Program Principles of a Lockout/Tagout Program Lockout/Tagout Devices Authorized Employee Responsibilities Hazardous Communications Importance of Hazardous Communication Hazardous Communication Requirements Use of Hazardous Communication Programs Environmental Awareness Environmental Issues and Industry Environmental, Health, and Safety Regulations Priority Pollutants Minimizing Pollution Hazardous Materials Common Hazardous Materials Handling and Disposal Procedures Safety Precautions and Regulations Benzene Awareness What is Benzene? Benzene Awareness Training What Are the Health Risks H2S Awareness Hydrogen Sulfide Awareness Hazardous Properties of H2S Gas Health Effects of H2S Exposure

8 Confined Spaces Confined Space Hazards Safety in Confined Spaces HAZWOPER Awareness Scope and Definitions Safety and Health Program Site Characterization and Analysis Monitoring and Surveillance Emergency Response First Aid I First Aid Kits Evaluating Injured or Ill Persons Controlling External Bleeding Head, Neck and Spinal Injury Care First Aid II Poisoning Treatment of Choking Performing CPR AED Operation Stroke Symptoms Bloodborne Pathogens Coverage and Risk Exposure Control Plan Engineering and Work Practice Controls Hepatitis B Vaccination Training Fall Protection Fall Protection Options and Planning Personal Fall Protection Systems When Fall Protection is Needed Machine Guarding Machine Accidents Methods of Machine Safeguarding Other Examples of Machine Guarding and Training Requirements Materials Handling Manual Handling and Safe Lifting Mechanical Material Handling Equipment Storing Materials Safety and Health Program Benefits and Major Elements of an Effective Safety and Health Program Management Commitment and Employee Involvement Worksite Analysis Hazard Prevention and Control Safety and Health Training Walking and Working Surfaces General Requirements Floor, Roof, and Other Openings Stairs and Ladders Scaffolding and Other Working Surfaces Crane Safety Definitions Overview of Cranes Crane Hazards Rigging Equipment Crane Operation, Inspection and Training Exit Routes, Emergency Action, and Fire Prevention Plans Definitions Design and Construction Requirements Maintenance, Safeguards, and Operational Features for Safe Routes Emergency Action Plans Fire Prevention Plan

9 Industrial Electricity and Electronics Series The Industrial Electricity and Electronics series of courses explains the fundamental principles of electronic systems used in industrial settings. Basic Electricity Principles CEUs Basic Electricity Simplified Atomic Theory EMF Current Flow Sources of Voltage Conductors and Insulators Conductivity Conductors Insulation Resistors Resistor Applications Resistor Construction Resistor Markings How Resistors are Rated Basic Laws of Electrical Circuits Basic Laws of Electrical Circuits Using Ohm s Law Using Kirchhoff s Current Law Electrical Power Electrical Power Unit Conversion Electromagnetism Permanent Magnets Electromagnets DC Circuits CEUs Batteries Battery Construction Battery Capacity and Ratings Series Circuits Series Circuit Fundamentals Calculating Resistance in a Series Circuit Calculating Current in a Series Circuit Calculating Voltage Drops in a Series Circuit Parallel Circuits Parallel Circuit Fundamentals Calculating Resistance in a Parallel Circuit Calculating Voltage in a Parallel Circuit Calculating Current in a Parallel Circuit Series-Parallel Circuits Series-Parallel Circuit Fundamentals Calculating Resistance in a Series-Parallel Circuit Calculating Current in a Series-Parallel Circuit Calculating Voltage Drops in a Series-Parallel Circuit Switches and Relays Pushbutton and Rotary Switches Disconnect and Bus Transfer Switches Electromagnetic Relays AC Circuits CEUs AC Generation and Basic AC Concepts AC Generation Components and Operation Development of a Sine Wave Output and AC Generation Analysis Three-Phase Circuits AC Voltage, Current, and Power

10 Inductance, Capacitance, and Impedance Inductors and Inductance Capacitors and Capacitance Calculating Circuit Capacitance, Inductance, and Impedance Resonant Circuits Transformers Transformer Fundamentals Transformer Construction and Connections Types of Transformers Motors and Servos CEUs AC and DC Motors Terminology and Definitions DC Motors AC Motors Motor Protection Motor Fundamentals Motor Control Fundamentals Types of Controllers Control Devices and Electrical Systems Magnetic Contactors Control Circuits Servo Drive Fundamentals Overview Operation Servo Motors Semiconductors CEUs Diodes Diode Basics Diode Symbols Diode Characteristics Bipolar Transistors Transistor Fundamentals Transistor Biasing Transistor Configuration Other Semiconductors SCRs DIACs and TRIACs UJTs and FETs Power Supplies CEUs Power Supplies Rectifier Circuits Power Supply Filters Voltage Regulators Uninterruptible Power Supplies Rectifier Circuits Power Supply Filters Voltage Regulators Fuses Fuses Fuse Ratings Fuse Holders Checking and Replacing Fuses Circuit Breakers Overview Circuit Breaker Components Circuit Breaker Characteristics Digital Electronics CEUs Communication and Controls I Communications Overview Telemetry Concepts Protocol Communication and Controls II Communication Networks Industrial Protocols Working with Communication Cables Introduction to PLCs PLC Components Basic Operation Scan Cycle Ladder Logic Introduction to VFDs Overview and Operational Theory VFD Function and Operation Human Interface Module Logic Gates and Number Systems Logic Gates Number Systems

11 Work Practices CEUs Print Reading Mechanical Drawings Electrical Drawings Grounding Practices Grounding Basics System Grounding Equipment Grounding Common Grounding Faults Test Equipment Multimeters Common Electrical Testers Thermal Imaging Electrical Safe Work Practices Hazards Qualifications Boundaries Personal Protective Equipment Troubleshooting Troubleshooting Fundamentals Divide and Conquer Seven-Step Process

12 Instrumentation and Controls Series The Instrumentation and Controls series explains the various components and systems needed to operate an efficient facility. The subject areas in this series include Intro to I&C, Process Measurement, Programmable Logic Controllers, Process Analyzers, and DCS. Introduction to Instrumentation & Control CEUs Industrial Instrumentation and Control Overview The Basic Instrument Channel Closed-Loop Instrument Channels Instrument Loops Principle of Measurement Static Characteristics Measurement Uncertainty Dynamic Characteristics and Response Industrial Signal Standards Analog Signal Standards HART Communications Protocol Fieldbus Standards Process Measurement CEUs Pressure Measurement Units of Pressure Pressure Measurement Devices Electronic Pressure Transducers Level Measurement Direct Measurements Indirect Measurements Intro to Flow Measurement Flow Measurement Fluid Properties Flow Meter Classifications Flow Measurement Systems Head Flow Meters Introduction to Head Flow Meters Venturi Tubes and Similar Devices Pitot Tubes Other Pressure-Related Flow Meters Linear and Mass Flow Positive-Displacement Meters Velocity Flow Meters Mass Flow Meters Temperature Measurement I Temperature Scales and Conversion Fundamentals of Temperature Measurement Factors Affecting Temperature Measurement Temperature Measurement II Thermocouples Resistance Temperature Detectors Other Types of Temperature Measurement Devices Process Control and Monitoring CEUs Process Control Fundamentals Control Loops and Types of Processes Terminology Feedback Two Position and Proportional Control Two-Position Control Proportional Control Loop Tuning Loop Tuning Criteria Closed Loop Tuning Methods

13 Intro to Actuators Purpose of a Valve Actuator Types of Actuators Closed Loop Systems Actuator Principles of Operation Pneumatic Actuator Principles of Operation Electric Actuator Principles of Operation Hydraulic Actuator Principles of Operation Control Valves I Purpose of Valves Valve Components Valve Mounting Methods Control Valves II Gate Valves Globe Valves Needle Valves Butterfly Valves Control Valves III Ball Valves Plug Valves Check Valves Regulating Valves Control System Architecture PLCs DCS SCADA Integral, Derivate, and PID Control Proportional and Integral Control Proportional and Derivative Control Proportional, Integral, and Derivative Control Advance Controls Methods Feedforward Control Cascade Control Ratio Control Three Element Control PLC Software Software HMI Instructions PLC Hardware Power Supplies Processors Input/Output Modules PLC Addressing Number Systems Terminology Rack Addressing PLC Communications Communications Terminology Networks and Protocols Common PLC Communications Configuration Process Analyzers CEUs Gas Chromatography I History of Chromatography Basic Theory of Gas Chromatography Natural Gas Applications Gas Chromatography II Gas Chromatography Principle Elements Main Factors Affecting Analysis Operation Cycle Hydrogen Sulfide and Oxygen Analyzers Hydrogen Sulfide Analyzers Oxygen Analyzers Introduction to Process Analyzers Process Analyzers Analyzer Systems Moisture Analyzers Moisture Content Measuring Instruments Optical Chilled Mirror Hygrometers Programmable Logic Controllers CEUs PLC Overview PLC Components Basic Operation Scan Cycle Process Analyzer Detectors Continuous Gas Analyzers Thermal Conductivity Detector Flame Ionization Detector Photoionization Detector Flame Photometer Detector Ladder Logic

14 Introduction to Spectrometry Theory of Spectrometry Optical Spectrometer Components Ultraviolet/Visible, Infrared, X-Ray, and Mass Spectrometry Mass Spectrometry Mass Spectrometry Working Principles Measurement Principles Sample Conditioning and Safety Residual Chlorine Analyzers Residual Chlorine DPD Measurement Method for Total Residual Chlorine Amperometric Measurement Method for Free Residual Chlorine Amperometric Measurement Method for Total Residual Chlorine Turbidity Analyzers Principles of Turbidity Measurement Absorption Method 90-Degree Scattered Light Method Surface-Scattering Method Dew Point Analyzers Gas Analyzer Dew Point/Moisture Theory Aluminum Oxide Capacity Analyzer Quartz-Crystal Microbalance Analyzer Chilled Mirror Measurement Analyzer Hydrogen Sulfide Gas Analyzers Online H2S Monitoring Photometric Continuous Online Sample Conditioning and Safety Infrared Spectrometry Working Principles Spectrometer Hardware Types of IR Spectrometers Sample Conditioning and Safety DCS Data Acquisition and Control System Architecture Control System Architecture Distributed Control Architecture Programmable Logic Controls Recommended Configurations Data Acquisition Communications Strategies General Communications Physical Media Communication Protocols Network Topologies Network Redundancy Data Acquisition System Reliability Reliability Criteria Redundancy Terminology Reliability Power Supply Sources Operator Interface Strategies Levels of HMIs Human Factors Hydrogen Sulfide Analyzer Photometric Continuous Online Hydrogen Sulfide Analyzer Hardware Density Analyzers Density Measurement Applications and Theory Liquid Density Analyzer Gas Density Analyzer UV-VIS Spectrometry Operating Principles Ultraviolet-Visible (UV-VIS) Photodiode Array (PDA)Spectrometry Ultraviolet (UV) Differential Method Spectrometer

15 Electrical Series The Electrical series of modules covers the fundamentals of electrical systems and components in an industrial facility. Subject areas within this series include Motor and Motor Control, Variable Frequency Drives, Circuit Protection, and Transformers. Motor and Motor Control CEUs Direct Current Motors Operating Principle DC Motor Types Alternating Current Motors AC Motor Theory Induction Motors Synchronous Motors Wound Rotor Motors Motor Fundamentals Motor Control Basics Types of Controllers Magnetic Contactors Motor Protection and Nameplate Data Motor Fundamentals Nameplate Data Motor Protection Electrical Diagrams Diagram Types Control Devices and Symbols Interlocking Methods for Reversing Controls Control Circuit Diagrams Sequence Control Motor Control Center Single Line Diagrams Motor Starters Full and Reduced Voltage Starters Wye-Delta and Part Winding Starters Speed and Consequent Pole Controllers Control Power Variable Frequency Drives CEUs Variable Frequency Drive Fundamentals Functions and Operations of an AC Drive Interface Methods Advantages and Disadvantages of AC Drives Variable Frequency Drive Troubleshooting Common Fault and Alarm Indications Common Types of Faults and Alarm Troubleshooting Tables Variable Frequency Drive Installation and Programming Installation Requirements Start Up Programming and Parameters Circuit Protection CEUs Basic Relaying I Attributes of a Protection Relay System Functional Categories Basic Sensing Quantities for Relays Operating Characteristics of Relays Basic Relaying II Time Delay Characteristics Zones of Protection Electromagnetic Induction Devices Electromagnetic Attraction Units Static and Microprocessor Relays Advanced Circuit Breakers Circuit Breakers Circuit Breaker Main Functions Types of Circuit Breakers

16 Transformers CEUs Power Transformers I Types of Power Transformers Transformer Nameplates Power Transformers II Construction of a Power Transformer Testing Requirements for Power Transformers Transformers Purpose of Instrument Transformers Burden and Saturation Types of Current Transformers Coupling Capacitor Voltage Transformers Transformer Monitoring and Protection

17 Mechanical Series All industrial facilities use mechanical equipment in one form or another. Although the types of mechanical equipment can run the gamut from simple open/close valves to ultra complex specialized purpose-built machinery, the underlying operating principles and concepts are rooted in solid mechanical fundamentals. The Mechanical series of modules features 13 modules, which include Bearing Maintenance, Industrial Hydraulic Fundamentals, Industrial Pneumatic Fundamentals, Lubrication Concepts, Mechanical Transmission Systems, Pipes and Pipefitting, Precision Measuring Instruments, Pumps, Rigging, Shaft Alignment, Static and Dynamic Sealing, Valve Fundamentals, and Welding Fundamentals. Bearing Maintenance CEUs Bearing Fundamentals Bearing Functions Bearing Categories Bearing Lubrication Types of Bearing Failure Hydraulic Components II Reservoirs Accumulators Control Valves Relief Valves Cylinders and Actuators Rolling Contact Bearings I Function and Design Common Types of Rolling Contact Bearings Bearing Lubrication Rolling Contact Bearings II Rolling Contact Bearing Failures Installing Rolling Contact Bearings Removing Rolling Contact Bearings Sliding Surface Bearings Common Sliding Surface Bearings Journal Bearings Thrust Bearings Sliding Surface Bearing Lubrication Industrial Hydraulic Fundamentals CEUs Hydraulic Components I Hydraulic Filters Hydraulic System Piping Hydraulic Seals Hydraulic System Pumps Hydraulic Systems Basic Hydraulic Systems Hydraulic Fluid Properties Types of Hydraulic Fluids Hydraulic Schematic Symbols Hydraulic Circuit Operation Hydraulic Theory Development and Applications of Modern Hydraulics Pressure and Force Pascal s Law The Role of Pressure and Force in Hydraulic Systems Volume and Velocity of Flow Industrial Pneumatic Fundamentals CEUs Pneumatic Components I Purification Equipment Pneumatic System Filters Moisture-Removing Equipment Compressed Air System Lubricating Devices Pneumatic Cylinders

18 Pneumatic Components II Pneumatic Control Valves Elements of Pneumatic Control Valves Air Receivers Pneumatic Motors Classification of Pneumatic Tools Pneumatic Systems Simple Pneumatic Systems Simple Pneumatic Circuits Complex Pneumatic Circuits Pneumatic Theory I Advantages of Fluid Power Differences Between Liquids and Gases Formulas for Force and Pressure Changes in a Pneumatic System Fluid Flow in a Pneumatic System Pneumatic Theory II Physical Factors that Act Upon a Fluid Advantages of Pneumatic Systems Common Pneumatic Applications Pneumatic Symbols on a Schematic Lubrication Concepts CEUs Bearing System Lubrication Common Lubrication Methods Drip Feed Lubrication Splash Feed Lubrication Force Feed Lubrication Grease Lubricant Applications Lubricant Properties Lubricant Types Lubricating Oil Properties Properties of Grease Oil and Grease Selection Criteria Lubricant Additive Uses Machinery Lubrication Lubricant Types and Functions Selecting the Proper Lubricant Improper Lubricant Effects Obtaining Proper Oil Samples Preventing Wear and Erosion Effects of Lubrication Types of Wear Maintaining Proper Lubrication Principles of Lubrication Lubrication Modes of Lubrication Viscosity Common Lubrication Methods Mechanical Transmission Systems CEUs Belt Drives I Belt Drive Purpose Belt Selection Advantages and Disadvantages of Belt Drives Belt Tensioning Belt Drives II V-Belt Components Types of V-Belts Poly V-Belts Belt Drives III Variable Speed Belts Variable Speed Drives Flat Belts Belt Drives IV Positive Belt Drives Linked V-Belts Flat Belt Fastening Methods Belt Drives Maintenance Checking Belt Alignment Taper Lock Bushings Belt Life Chain Drives I Purpose of Chain Drives Construction of Roller Chains Variables of Roller Chains Applications of Leaf Chains Hardened Sprockets

19 Chain Drives II Installation and Removal of Bushings and Sprockets Chain Tension and Alignment Conditions for Chain and Sprocket Inspection Methods of Lubrication Methods for Link Replacement Gear Drives Purpose of Gear Drives Types of Gears Gear Drive Terminology Characteristics of Gearboxes and Gearsets Lubrication and Gear Erosion Gearbox Maintenance Gearbox Disassembly Gearbox Reassembly Precautions Gearbox Inspections Worm Gear Actuators Pipes and Pipefitting CEUs Codes and Standards Purpose of Piping Codes and Standards Codes, Standards, Practices, and Guidelines Regulatory Authorities Quality Assurance Pipe Hangers and Supports Pipe Hangers, Supports, and Symbols Pipe Clamps Pipe Hanger Connecting Units and Supports Uses of Pipe Anchors Pipe Insulation Insulation and Thermal Conductivity Types of Piping Insulation Insulation Safety Precautions Installation and Removal Piping & Tubing Piping and Tubing Piping Schedule Numbers Classification of Tubing Major Advantages of Tubing Flared and Flareless Tubing Joints Piping Materials and Manufacturing Methods Selecting Piping Materials Mechanical and Physical Properties of Metal Physical Composition and Heat Treating Practices of Steel Pipe Manufacturing Methods Precision Measuring Instruments CEUs Dials Indicators Purpose of Dial Indicators Types of Dial Indicators Taking Measurements with Dial Indicators Dial Indicator Maintenance Fixed Gauges Common Types of Fixed Gauges Limit Gauges for Length Dimensions Cylindrical Limit Gauges Fixed Gauges for Multiple Dimensions Micrometers Parts of a Micrometer Reading a Micrometer Types of Micrometers Micrometer Maintenance Precision Measuring Instruments Precision Measuring Tools Direct Versus Indirect Measurements Accuracy, Precision, and Error Precision Tools Vernier Calipers Parts of a Vernier Caliper Reading a Vernier Caliper Taking Measurements Vernier Caliper Maintenance Pumps CEUs Centrifugal Pumps Centrifugal Pump Operation Common Design Aspects Centrifugal Pump Laws

20 Mechanical Seals Mechanical Seal Operation Mechanical Seal Properties and Component Functionality Mechanical Seal Types and Arrangements Positive Displacement Pumps Positive Displacement Pump Operation Reciprocating Pumps Rotary Pumps Pump Design Purpose of Pumps Pump Classification Pump Terminology Pump Maintenance Common Pump Failures Pump Failure Causes Preventive Maintenance Predictive Maintenance Special-Purpose Pumps Metering Pumps Screw Pumps Peristaltic Pumps Rigging CEUs Advanced Rigging I Rigging Hardware Bridge Cranes Boom Cranes Crane Inspections Advanced Rigging II Capacity Charts Load Balancing Heavy Lifting Procedures Basic Rigging Introduction to Rigging Block and Tackle Hoists, Jacks, and Winches Slings Rigging Safety Shaft Alignment CEUs Alignment Tools and Methods Alignment Fundamentals Pre-Alignment Checks Alignment Methods Cross and Reverse Dial Alignment Cross and Reverse Dial Alignment Methods Using Graphs for Dial Alignments Calculating Misalignment Laser Alignment Safety Precautions Shaft Misalignment Advantages of Laser Alignment Computer Interfaces with the Alignment Rig Moving the Machine Alignment methods Vertical Moves Horizontal Moves Rim and Face Alignment Rim and Face Alignment Advantages of Rim and Face Alignment How to Measure Angular Misalignment How to Measure Parallel Misalignment Soft Foot and Bar Sag Soft Foot Detecting and Connecting Bar Sag Types and Effects of Shaft Misalignment Alignment Fundamentals Misalignment Causes Misalignment Indicators and Effects Static and Dynamic Sealing CEUs Bolted Joints I Proper Fastener Torque Stresses on Fasteners Types of Bolted Joints Joint Integrity Effects of Vibration

21 Bolted Joints II Maintaining Tightening Joints Bolt Joint Relaxation Flange Surface Finish Flange Face Designs Stud Bolts Gaskets Gasket Fundamentals Gasket Installation and Replacement Gasket Cutting Packing Compression Packing Packing Construction Packing Renewal Techniques Threaded Fasteners Terminology for Screw Threads Classes of Fit Mechanical Properties Fastener Materials Torque and Tension Torque and Tension Controlling Torque Measuring Torque Torque Calculations Valve Fundamentals CEUs Actuators Purpose of a Valve Actuator Types of Actuators Pneumatic Actuator Principles of Operation Electric Actuator Principles of Operation Hydraulic Actuator Principles of Operation Basic Types and Operations I Purpose of Valves Valve Components Valve Mounting Methods Basic Types and Operations II Gate Valves Globe Valves Needle Valves Butterfly Valves Basic Types and Operations III Ball Valves Plug Valves Check Valves Regulating Valves Relief & Safety Valves I Purposes of Relief and Safety Valves Safety and Relief Valve Terms Safety vs. Relief Valves Relief & Safety Valves II Direct-Acting Relief Valves Pilot Actuated Relief Valves Safety Relief Valves Welding Fundamentals CEU s Brazing Brazing Theory Advantages and Disadvantages of Brazing Brazing Equipment Brazing Process Gas Metal Arc Welding GMAW Theory GMAW Advantages and Disadvantages GMAW Equipment GMAW Process Gas Tungsten Arc Welding Gas Tungsten Arc Welding Theory Gas Tungsten Arc Welding Advantages and Disadvantages Gas Tungsten Arc Welding Equipment Gas Tungsten Arc Welding Process General Welding Safety Hazards Associated with Welding Welding PPE Additional Protective Equipment Welding Ventilation Introduction to Welding Purpose of Welding Common Welding Terms Types of Welding Joints Filler Metal Selection Welding Procedure Symbols

22 Oxyacetylene Welding and Cutting Oxyacetylene Welding and Cutting Principles Oxyacetylene Welding and Cutting Equipment Oxyacetylene Welding and Cutting Process Shielded Metal Arc Welding SMAW Theory SMAW Advantages and Disadvantages SMAW Equipment SMAW Process Weld Joint Inspection Importance of Quality Welded Joints Common Types of Weld Failures Common Methods to Test Welds

23 Manager s Toolbox The Manager s Toolbox Series consists of six core subject areas required to succeed in industry operations and maintenance from a managerial perspective. Maintenance Management Introduction to Maintenance Maintenance Equipment Lifecycle Types of Maintenance Condition-Based Maintenance Performance Trending Thermography Oil Analysis Parts Management and Inventory Control Managing Indirect Parts and Materials Inventory Management Procurement Warehousing and Logistics Preservation Preservation Preservation and Storage Methods Preventive Maintenance Programs Preventive Maintenance Implementing a PM Program Workflow and Controls Work Orders Planning and Scheduling Measurement/KPIs Procedure Writing Best Practices Introduction to Procedure Writing Procedure Writing Theory Writing Steps and Instructions Organization-Based Maintenance Systems Introduction to Maintenance Introduction to RCM Implementing RCM RCM Methodology Total Productive Maintenance Understanding the Reasoning and Processes behind TPM Six Pillars of TPM Defining the Nine Major Equipment Efficiency and Quality Losses Five Worker Efficiency Losses Workplace Organization 5S Describe the 5S System The Benefits of Using the 5S System Identify Detrimental Work Practices Determine the Impact of 5S on Productivity Quality and Process Improvement Balanced Scorecard Balanced Scorecard Perspectives of the Balanced Scorecard Implementing a Balanced Scorecard Introduction to Six Sigma What is Six Sigma? Six Sigma Hierarchy Key Elements in the Six Sigma Method DMAIC Tools

24 Six Sigma Introduction to DMAIC Defining the Problem Measure Performance Analyze Opportunity Improve the Process Control Performance Six Sigma DMAIC Tools I Tools for the Defining the Problem Phase Tools for the Measuring Performance Phase Tools for the Analyze Opportunity Phase Six Sigma DMAIC Tools II Tools for Improving the Process Phase Tools for the Controlling Performance Phase Introduction to Lean Understanding Lean How Does Lean Benefit a Business? How is Lean Implemented? How Difficult is Lean to Implement? What Changes can be Expected in Business Processes? Lean Foundations Statistical Process Control Two Types of Variation Normal Distribution Control Charts Rational Subgroups Tools Used in SPC Total Quality Management What is Total Quality Management? The Four Categories of Quality Cost Kaizen and the PDCA Cycle The Seven Philosophies of TQM Personal Effectiveness Coaching Benefits of Coaching Recognize When You Should Coach Improve Your Coaching Approach Avoid Common Coaching Mistakes Delegation The Necessity of Delegating How to Delegate Managing Delegation Delegation as a Development Tool Effective Listening in the Workplace Key Behaviors for Active Listening Recognize Different Communication Styles Avoid Verbal Communication Mistakes Group Decision Making Decision-Making Phases Guidelines for Effective Communication Identify Commonly Encountered Obstacles Prove the Final Decision Will Meet Initial Expectations Financial Training Assets, Liabilities, and Equity Financial Statements Auditing and Reporting Procedure Writing Best Practices Introduction to Procedure Writing Procedure Writing Theory Writing Steps and Instructions Workforce Training ISD Overview ISD Models Bloom s Taxonomy ARCS Motivational Theory Training Analysis Types of Analysis Components of an Analysis Report Analysis Data Collection Concepts Design of Effective Workplace Learning Writing Objectives Designing a Learning Strategy Learning Strategy Selection

25 Practical Training Development Methods Developing the Prototype Developing Training Materials Pilot Testing a Course Implementation of Workplace Learning Implementing a Training Program Best Practices for Launching Classroom and Web-Based Courses Blended Learning Training Evaluation Types of Evaluation Guidelines for Various Tests and Assessments Job Performance Measures (JPMs) Green Sustainability Concepts in Green Purchasing Green Purchasing Achieving Green Purchasing DfE Program Energy Ratings and Audits Defined Energy Certification Energy Standard Organizations Energy-Efficient Systems Energy Efficiency Energy-Efficient Systems Green Building Adding to the Bottom Line Green Building Economics Economic Benefits of Green Building Green Building and Renovations Defined Green Building Renovations Green Certification and Standards Green Certification Green Building Standards

26 Water Treatment Series Water treatment is vital worldwide to remove contaminants from water and make it acceptable for a wide range of uses. The TTS Water Treatment Series provides general information about the processes necessary to produce water that meets the specific requirements for its usage. The Water Treatment Series consists of 10 modules divided into 4 sub series. Overview of Water Treatment -.01 CEUs Overview Overview Application Water Treatment Processes Advantages and Disadvantages of Water Treatment Raw Water Treatment -.01 CEUs Clarification Clarification Sampling Sedimentation Sedimentation Sedimentation Basins for Sedimentation Basins Factors that Affect Performance Sampling and Analysis Disinfection Disinfection Processes and Selection Criteria Chlorination Ultraviolet Systems Ozone Systems Basic Water Purification -.01 CEUs Water Softening Water Softening Terminology Media Filtration Media Filtration Introduction to Water Filters Factors That Affect the Filtration Process Types of Filters Ultrafiltration Membrane Filtration Overview Advantages and Disadvantages Advanced Water Purification -.01 CEUs Reverse Osmosis Purpose of Reverse Osmosis Principles of Reverse Osmosis Industrial Applications Advantages and Disadvantages Resin Bed Demineralizers Resin Bed Demineralizers Demineralization Processes Major Demineralization Components Electronic Deionization Electronic Deionization Advantages and Disadvantages of Electronic Deionizers Major Electronic Deionizer Components for Electronic Deionizers Common Application N. Dale Mabry Hwy Ste 120-N Tampa, FL Phone: (813) Fax: (813) ww.techtransfer.com

27 Resin Bed Demineralizers Resin Bed Demineralizers Demineralization Processes Major Demineralization Components Electronic Deionization Electronic Deionization Advantages and Disadvantages of Electronic Deionizers Major Electronic Deionizer Components for Electronic Deionizers

28 Combined Cycle Series The combined cycle series provides an introduction to the combined cycle process as well as a basic through advanced understanding of the systems and major equipment that make up a combined cycle power plant. Combined Cycle Fundamentals Combined Cycle Plant Overview Combined Cycle Plant Major Plant Components Auxiliary Systems Compressor Section Compressor Extraction System Combined Cycle Theory of Operations Combined Cycle Configurations Brayton and Rankie Cycles Normal Plant Operation Combined Cycle Major Components Gas Turbines Heat Recovery Steam Generators Steam Turbines Balance of Plant Systems Electrical Power and Energy Systems Industry Beginnings The National Electric Power Grid Generating Electricity Types of Fuel Gas Turbine Gas Turbine Basics Air Inlet Systems Combustion Section Turbine Section Gas Turbine Bearings Starting Packages Fuel Systems Fuel Gas Systems Fuel Gas System Major Components Fuel Oil Systems Fuel Oil System Major Components

29 Combustion Controls and Continuous Emissions Monitoring Continuous Emission Monitoring Systems Gas Turbine Lubricating and Lift Oil Systems Gas Turbine Hydraulic Oil Systems Fuel Support Systems Introduction Atomizing Air Systems Water Injection System Water Wash Systems Heat Recovery Steam Generator Heat Recovery Steam Generator Drums and Blowdown Systems Boiler Water Chemistry Monitored Parameters Maintaining Parameters Heat Recovery Steam Generator Basics Duct Burners and Selective Catalytic Reduction Systems Duct Burners Selective Catalytic Reduction Systems Balance of Plant Balance of Plant Basics Balance of Plant Systems System Interrelationships High-Pressure Steam Systems Reheat and Intermediate-Pressure Steam Systems Condensers Steam Plant Water Systems Steam Plant Water Systems Condensate Systems Feedwater Systems Cooling Water Systems Cooling Water Systems Circulating Water Systems Closed-Loop Cooling Water Systems Processed Water Systems

30 Demineralized Water Systems Reverse Osmosis Water Systems Low-Pressure Steam Systems Auxiliary Steam Systems Wastewater Systems Compressed Gas Systems and Terminology Nitrogen Systems Hydrogen Systems Carbon Dioxide Systems Compressed Air Systems Fire Protection Systems Steam Turbine Steam Turbine Basics Steam Turbine Bearings Gland Seal Steam Systems Steam Turbine Lubricating Oil Systems Steam Turbine Hydraulic Oil Systems Electrical Power Generation and Distribution Generator Basics Generator Protection Industry Beginnings The National Electric Power Grid Generating Electricity Types of Fuel Generator Cooling Systems Air Cooling Systems Hydrogen Cooling Systems Seal Oil Systems Switchyards and Power Distribution Lines Relay Types

31 Power Plant Efficiency Heat Rate Basics Formulas and Conversion Factors Importance of Heat Rate Major Components Effect on Heat Rate Gas Turbines Heat Recovery Steam Generators Steam Turbines Condensers Miscellaneous Equipment

32 Distribution and Warehousing Series The Distribution and Warehousing series includes the following courses: Distribution Center Overview, Conveyor Basics, Facility Maintenance, and Fork Trucks. Basic Distribution and Warehousing -.3 CEUs Distribution Center Overview From Vendor to Market Distribution Center Layout Conveyor Basics Gravity-Driven, Flat Belt, and Live Roller Conveyors Junctions and Curves, Sorters, and Other Specialty Devices Facility Maintenance Facility Maintenance Overview and Electrical Systems Compressed Air System Component Chilled Fork Trucks I Safety Considerations and General Fork Truck Work Practices Electrical Systems and Schematic Diagrams Diagnostic Tools Fork Trucks II Battery Systems Miscellaneous Electrical Control Components and Steering & Guidance Systems Hydraulic Systems and Brake Systems Work Order Process WebTMA Controls Create a Work Order Adding Cost Close a Work Order Intermediate Distribution and Warehousing -.4 CEUs Battery Charging System I Batteries and Chargers Explosive Gases Spills and Spill Containment Battery Charging System II Battery Charging System Battery Charging System Components Troubleshooting Techniques Battery Recycling Photoeye Types Photoeye Types Photoeye Connections Photoeye Installation Photoeye Characteristics Photoeye Alignment Photoeye Installation Pi-Touch PI-Touch Components and Connections Control Screens and Manual Operations Sorter Hardware Induction and Merge Conveyor Equipment Sortation Conveyor Equipment and Power and Control Apparatus Sorter Operations Induction Scanning Sortation

33 Switchgears Switchgear Fundamentals, Control, and Operational Practices Close & Trip Functions, and Fault & Overcurrent Protective Devices Electric Bus Systems Advanced Distribution and Warehousing -.3 CEU s AGV Operation Manual Controls Operation Modes AGV Overview AGV Overview Navigation and Guidance AGV Preventive Maintenance AGV Maintenance AGV Lift Operation AGV Safety Indications Sensors Vehicle Safety and Interface Module AKL Cranes Overview Components Operation Preventative Maintenance Fault Identification ASRS Cranes ASRS Overview ASRS Load Storage and Retrieval ASRS Ancillary Equipment ASRS Crane Missions Barcode Scanners Function and Operation Principles Installation and Maintenance Practices Setup and Programming

34 Building Management and Maintenance Series All facilities will require a certain amount of upkeep, and will definitely require repairs. Learn more about facility up keeping here, in the Building Management and Maintenance series of modules. Building Management Principles Risk Management General Liability Fire Prevention, Detection, and Protection Life Safety Code Preventive Maintenance Planning Scheduling Monitoring Chemical Storage Basic Chemical Segregation Safe Chemical Storage Storage Time Limits Cleaning Services Cleaning Supply Storage and Management Common Areas Elevators Pools and Pool Decks Facility Maintenance Building Codes Security Disaster Preparedness Building Utilities and Boilers Utilities Boilers Electrical HVAC and Refrigeration Plumbing Combustion Fundamentals Combustion Fundamentals Combustion Process Burners and Controls Boiler Types and Classification Hydronic (Hot Water) Boiler System Steam and Condensate Boiler System Steel and Cast Iron Boilers Boiler Operation System Operation System Shutdown System Startup Steam and Hot Water Control Settings Boiler Systems Boiler Room Terminology Valves and Identification Boiler Blowdown Types of Blowdown Blowdown Procedure Water Quality Safety Valves Valve Identification and Terminology Valve Applications Boiler System Controls Common Controls

35 Boiler Management Control Systems Basic Flame Safeguard System Sequence of Operation Circuit and Interlock Controls Flame Loss Sequence Burner Shutdown Troubleshooting Overhead Door Controls Overhead Door Components Manual Operation Lubrication Limit Adjustment General Inspection and Repairs Cleaning Drains Floor, Sink, and Lavatory Drains Faucet Repair Leaking Pipes Leaking Toilets and Urinals Pipe Repair and Replacement Terminology and Tools Repairs Basic Masonry Terminology and Tools Repair Drywall, Doors and Locks Drywall and Door Repair Locks HVAC Fundamentals HVAC Overview HVAC Equipment HVAC Systems Basic HVAC Maintenance HVAC Systems Refrigeration Cycle Window-Mounted Units Elevators I Types of Elevators Service Fireman s Recall System Elevators II Test and Codes Handicap and ADA Compliance