8 TCE. Abbreviations. 8.1 Abbreviations used

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1 TCE 8 Annex 2 77

2 8 TCE Abbreviations 8.1 Abbreviations used ABS = Anti-Lock Braking System CAN = Controller Area Network DA = Drawbar Trailer EBS = Elektronic Brake System ECAS = (Electronic Controlled Air Suspension System) Electronic Air Suspension FN Nominal Level Gateway = Data distributor to the corresponding systems HA = Rear Axle H/S = Raise and Lower KWP = Key Word Protocol LA = Lift Axle VA = Front Axle EEPROM = Non-permanent Memory FPIO = Freely programmable Inlets & OutletsUnit IVTM = Integrated Vehicle Tire Monitor = Reifendrucküberwachung RAH = Ramp approach help RFS = Reverse Light RGE = Running Gear Equipment = concerning driving safety, e.g. chassis, tires, steering, suspension RGE I/O- Extension = Running Gear Equipment Inlets & Outlets Extension SA = Semitrailer 78

3 Overview Drawings for Customer TCE Overview Drawing for Customer Cable Page Cabling Diagram - TCE TCE Terminal Telematic System / / 83 TCE Terminal Lighting / / 85 TCE Electronic Braking systems 3 axle semitrailers Trailer EBS with TCE; 4S/2M and 2S/2M Trailer EBS with TCE; 4S/2M and 1M Trailer EBS with TCE; 4S/2M and 2S/2M Trailer EBS with TCE; 4S/2M and 2S/2M Trailer EBS with TCE; 4S/2M and 2S/2M Trailer EBS with TCE; 4S/2M and 2S/2M Trailer EBS Dplus with TCE; 4S/2M and 2S/2M Trailer EBS Dplus with TCE; 4S/2M and 2S/2M TCE I / II ECAS Cabling Diagram Semitrailer 1 Height Sensor Semitrailer 1 Height Sensor with Lift Axle Semitrailer 1 Height Sensor with 2 Lift Axles Semitrailer 1 Height Sensor with Lift Axle Control Semitrailer 1 Height Sensor with Lift Axle Semitrailer 2 Height Sensors with 2 Lift Axles Semitrailer 2 Height sensors with axle load indication Semitrailer 1 Height Sensor with 2 Lift Axles Drawbar Trailer 2 Height sensors Semitrailer 1 Height Sensor, single circuit lift axle Terminal X13 Supply to ISO 1185, ISO 3731, ISO (15-pin) / / / / 108 Terminal X12 ABS / EBS supply to ISO 7638 (7-pin) / / / / / / 114 Terminal X32 Tire pressure control and Superstructure system CAN extension Cable for tire pressure monitoring / / 116 Cable for tire pressure monitoring Terminal X23 Standard vehicle lighting Cable for lighting carrier / / 119 Terminal X33 Extended lighting Cable for additional lighting Terminal X22 Trailer EBS Connecting cable to EBS trailer modulator Connecting cable to EBS trailer modulator Terminal X 43 ECAS solenoid valve Cable for solenoid valve Cable for solenoid valve with lift axle Cable for solenoid valve with lift axle Cable for solenoid valve with two lift axles Terminal X33 Extended lighting Cable for tank vehicle

4 8 TCE Overview Drawings for Customer Terminal X 41 ECAS control unit Cable for two ECAS control units IRCU or RCU Cable for one ECAS control unit IRCU or RCU Cable for one ECAS control unit IRCU or RCU Cable for one ECAS control box Terminal X14 Diagnosis Y-Diagnosis and warning light cable Cable with external round socket Terminal X31 Ultrasonic sensors Cable to the ultrasonic sensors Terminal X 42 Height sensor and battery box Cable for two height sensors and one battery box Cable for one height sensor and battery box Terminal X44 Pressure sensor Cable for one pressure sensor Cable for two pressure sensors Terminal X11 Cable for brake lining wear sensors Brake lining wear indicator for one axle (limit value indicator) Brake lining wear indicator for two axles (limit value indicator) Brake lining wear indicators for three axles (limit value indicator) Terminal X21 I/O type, extension Cable with open ends Cable with device socket Terminal X24 Side marking lamps Cable to the side marking lamps (Pritax) Components at the terminal X 11 Wear indicator Wear indicator X 44 Pressure sensor Pressure sensor Pressure sensor X 42 Height sensor Battery box / X 41 ECAS control unit IRCU ECAS control box X 31 Ultrasonic sensors X 14 Diagnostic cable (6 m) to Diagnostic interface set X 43 Lift axle control valve Lifting Axle solenoid valve ECAS solenoid valve ECAS solenoid valve ECAS solenoid valve with lift axle ECAS solenoid valve with lift axle or Lifting Axle solenoid valve (new) ECAS solenoid valve (new) ECAS solenoid valve (new)

5 Wiring Diagram - TCE TCE

6 8 TCE TCE Terminal Telematic System

7 TCE II - Terminal Telematic System TCE

8 8 TCE TCE Terminal lighting

9 TCE Terminal lighting TCE 8 85

10 8 TCE TCE Electronic

11 Trailer EBS with TCE TCE 2S/2M and 4S/2M

12 8 TCE Trailer EBS with TCE S/2M+1M 88 2

13 Trailer EBS D with TCE TCE 2S/2M and 4S/2M

14 8 TCE Trailer EBS DO with TCE S/2M and 2S/2M 90 2

15 Trailer EBS Dplus with TCE TCE 4S/2M and 2S/2M

16 8 TCE Trailer EBS Dplus with TCE S/2M and 2S/2M 92 2

17 Trailer EBS Dplus with TCE TCE 4S/2M and 2S/2M

18 8 TCE Trailer EBS Dplus with TCE S/2M and 2S/2M 94 2

19 TCE I / II - ECAS Diagram TCE 1 Height Sensor

20 8 TCE TCE I / II - ECAS Diagram Height sensor with lift axle 96 2

21 TCE I / II - ECAS Diagram TCE 1 Height sensor with 2 lift axles

22 8 TCE TCE I / II - ECAS Diagram Height sensor with trailing axle control 98 2

23 TCE I / II - ECAS Diagram TCE 1 Height sensor with 1 lift axle

24 8 TCE TCE I / II - ECAS Diagram Height sensors with 2 lift axles 100 2

25 TCE I / II - ECAS Diagram TCE 2 Height sensors with axle load indication

26 8 TCE TCE I / II - ECAS Diagram Height sensor with 2 lift axles 102 2

27 TCE I / II - ECAS Diagram TCE 2 Height sensors

28 8 TCE TCE I / II - ECAS Diagram Height sensor, single circuit lift axle 104 2

29 Supply cable with TCE socket

30 8 TCE Supply cable

31 Supply cable with TCE socket 8 107

32 8 TCE Supply cable

33 Supply cable with TCE ABS-/EBS-socket

34 8 TCE Supply cable with Bayonet socket 110

35 Supply cable with TCE ABS-/EBS-socket 8 111

36 8 TCE Supply cable with ABS-/EBS-plug 112

37 Supply cable with TCE Bayonet socket 8 113

38 8 TCE Supply cable with Bayonet counterpart 114

39 Cable - tire pressure monitoring TCE CAN extenson 8 115

40 8 TCE Cable - tire pressure monitoring

41 Cable - tire pressure monitoring TCE + CAN system superstructure 8 117

42 8 TCE Cable - tire pressure monitoring

43 Cable - tire pressure monitoring TCE 8 (Connection of lighting to underdrive protection) 119

44 8 TCE Cable - tire pressure monitoring

45 Connecting cable TCE - EBS TCE 8 + CAN-system (RGE) 121

46 8 TCE Connecting cable TCE - EBS

47 Cable - ECAS solenoid valve TCE 8 123

48 8 TCE Cable - ECAS solenoid valve (1-/2- point control with lift axle) 124

49 Cable - ECAS solenoid valve TCE 8 (1-/2- point control with lift axle) 125

50 8 TCE Cable - ECAS solenoid valve (1-/2- point control with two lift axles) 126

51 Cable - tire pressure monitoring TCE 8 (Y cable for tank vehicles) 127

52 8 TCE Cable - ECAS control unit (Y cable for two control units) 128

53 Cable - ECAS control unit TCE 8 129

54 8 TCE Diagnostic and warning light cable with device socket 130

55 Cable - ECAS control box TCE and control unit 8 131

56 8 TCE Cable - ECAS control box

57 Diagnostic cable with TCE device socket 8 133

58 8 TCE Cable - ultra sonic sensors (Ramp approach help) 134

59 Cable - ECAS height sensor TCE (for two ECAS height sensors and one battery box) 8 135

60 8 TCE Cable - ECAS height sensor (for one ECAS height sensor and battery box) 136

61 Cable - ECAS pressure sensor TCE (for one pressure sensor) 8 137

62 8 TCE Cable - ECAS pressure sensor (for two pressure sensors) 138

63 Cable - brake lining wear TCE indicator (limit value indicator) 8 139

64 8 TCE Cable - brake lining wear indicator (limit value indicator) 140

65 Cable - brake lining wear TCE indicator (limit value indicator) 8 141

66 8 TCE Cable - extension (e.g. ECAS third control unit) 142

67 Cable - extension TCE 8 143

68 8 TCE Cable - side marking lamps 144

69 Wear indicator TCE 8 145

70 8 TCE Wear indicator

71 Pressure sensor TCE 8 147

72 8 TCE Pressure sensor

73 Pressure sensor TCE 8 149

74 8 TCE Height sensor

75 ECAS control unit TCE IRCU 8 151

76 8 TCE Ultra sonic sensors

77 Control box ECAS TCE 8 153

78 8 TCE Battery box ECAS (without batteries) 154

79 Battery box ECAS TCE (without batteries) 8 155

80 8 TCE Diagnostic cable

81 Lift axle control valve TCE 8 157

82 8 TCE Solenoid valve

83 Solenoid valve TCE 8 159

84 8 TCE Solenoid valve

85 Solenoid valve TCE 8 161

86 8 TCE Solenoid valve

87 Solenoid valve TCE 8 163

88 8 TCE Solenoid valve

89 Solenoid valve TCE 8 165

90 8 TCE What is required for TCE system startup? Are all cables connected to EBS, TCE and the components and the plugs enclosed by the locking clip? Utilize EBS modulator , connect pressure sensor and wear sensor to TCE and close plug connection at EBS. Utilize height sensor and control unit Check whether all cables are suitably assigned in accordance with their color marking? Are the Ohm loads of the lighting complied with (see plan )? Are free terminals at TCE, EBS provided with caps? Are cables before TCE ECU fixed in two wiring harnesses in a distance of 30 to 40 cm? Vehicle must be completed. Supply via 7-pin and 15-pin (resp. 2x7-pin) to be secured. Are parameters and calibrating data available? Start EBS PC diagnosis. Start EBS system startup. electr. outlets must be active 'not available'. Print protocol of system startup or save on PC. Print system label and put it on the vehicle. Start PC diagnosis. Start system startup, select subsystems connected and to be checked and start system startup. Print protocol of system startup or save on PC. Print system label and put it on the vehicle

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