Sustainable lighting for industry

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1 Sustainable lighting for industry When innovation means business as usual

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3 Lighting can do so much more than illuminate and show the way. It can enhance form and function, improve safety and security and create flexible spaces that adapt to the task at hand. And in these worrying times of soaring energy prices and legislation targets it can also help companies to achieve the sustainability goals that communicate corporate responsibility. We believe in energy-efficient lighting solutions for industry that reduce environmental impact and save on costs, at the same time as increasing quality and productivity.

4 How sustainable lighting can improve your business Philips sustainable lighting solutions not only reduce energy consumption and costs, they can also significantly improve your business performance in these areas: Comply with legislation Philips understand that businesses are under increasing pressure to comply with legislation to reduce energy consumption and emissions of greenhouse gases. Lighting is one of the easiest ways to save energy. Phasing out old, inefficient lighting technologies and switching to green alternatives has an immediate impact on energy consumption and CO 2 emissions helping your company to meet or even exceed new industry standards, whilst also improving light quality. Reduce business interuption Stopping assembly lines or closing down operations to change a lamp that has failed prematurely causes unnecessary hassle, unsafe situations and high costs. Our lighting solutions allow you to extend your maintenance cycles and plan well in advance for replacements reducing the need to interrupt production processes, business operations, and the costs associated with doing so. Increase productivity Good lighting in the workplace with well-lit task areas is essential for optimising visual performance, visual comfort and ambience, especially with an ageing workforce. And the beneficial effects of good lighting extend much further than it was originally thought. In fact, over the last two decades medical science has consistently shown that light has a positive influence on health and wellbeing. With better lighting, performance can be improved by speeding up tasks and reducing failure rates and when added to the energy saving aspects, sustainable lighting can be a powerful tool to improve your business. Safety for your staff and business At Philips we re constantly looking for ways to improve the safety of our lighting solutions. For areas where contamination from lamp breakages could be disastrous, closed luminaires and lamps with a protective coating keep glass and lamp components together. We also have waterproof luminaires to help you maintain a clean and hygienic workplace. You can be sure that your staff have the right light levels available. High quality, uniform lighting across work areas is essential for optimum visibility allowing your employees to work efficiently and safely. Benefits to health and wellbeing Studies have shown that the body s hormone levels rise and fall during the day in response to the availability of natural light. Increasing light levels make people feel energised and active but as daylight intensity diminishes, the opposite is true. Light has a profound effect on our physical and emotional health. We ve developed lighting solutions that deliver the right level of light at different times of the day enhancing people s sense of wellbeing, improving concentration, motivation and performance. 4 Sustainable lighting for industry

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6 Reaching new heights in innovation At Philips Lighting, we observe and listen to people to ensure that we address their real needs and aspirations in life. Together with architects, lighting designers, city planners, public authorities, commercial enterprises and with consumers in their homes, we seek to create meaningful, innovative, sustainable products and solutions which simply enhance people s lives and environments with light. Our history For almost a century, our approach has enabled us to surprise people with breakthrough innovations everything from lamps, radios and televisions to medical equipment, electric shavers and semiconductors. Along the way, we ve been responsible for some truly ground-breaking discoveries and standards, such as the Rotalix X-ray tube, the high-pressure mercury lamp, the triple-headed dry electric razor, the Compact Cassette, and more recent innovations like the Brilliance 40 slice CT scanner, CD, DVD, and Ambilight TV. Research and design From our six global research centres we combine research activities with first of a kind product development. Our multidisciplinary, approach both in terms of technical scientific disciplines and applications has allowed us to deliver industry lighting solutions that enhance an environment s functionality, security and employee safety, delivering a triple win of increased sustainability, reduced operational costs and improved working conditions. 6 Sustainable lighting for industry

7 Project: Sony Centre, Berlin Photographer: Alexander Weckmer Licht und Mediensysteme GmbH Sustainable lighting for industry 7

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9 Select your industry area and see how Philips Sustainable Lighting Solutions can help you save energy and improve your business Warehouse page 11 Logistics page 13 Food Processing page 15 Manufacturing page 17 Cold Storage page 19 Pharmaceutical page 21 Automotive page 23 Parking page 25 Warehouse Logistics Food Processing Manufacturing Cold Storage Pharmaceutical Automotive Parking

10 Project: Sigron Warehouse Vienna, Austria 10 Sustainable lighting for industry

11 Warehouse (Racking) Warehouse Warehouses often operate 24 hours a day and demand energy efficient lighting solutions. Lighting plays an important role in ensuring operations take place safely and efficiently providing good quality, uniform illumination only when and where it is needed. A solution that reduces energy costs and maintainance time in hard to reach areas helps your business to function day and night. Sustainable lighting solutions: High Bay Lighting page 27 Trunking Systems page 29 Lighting Controls page 37 Sustainable lighting for industry 11

12 Project: Royal Mail NDC Daventry, UK 12 Sustainable lighting for industry

13 Logistics Logistics With businesses often operating 24 hours a day, energy efficient lighting solutions are essential. Lighting plays an important role in ensuring operations take place safely and efficiently providing good quality, uniform illumination throughout the workspace. A Philips lighting solution reduces energy costs and maintainance time in hard to reach, high ceilinged areas helping your business to stay functioning day and night. Sustainable lighting solutions: High Bay Lighting page 27 Trunking Systems page 29 Work Bench Lighting page 33 Lighting Controls page 37 Sustainable lighting for industry 13

14 Project: Unilever Oss, The Netherlands 14 Sustainable lighting for industry

15 Food Processing (HACCP) Food Processing Achieving optimum light conditions is essential for the food processing industry. Philips fully understand the strict controls that affect product integrity, hygiene and safety. Our products are specifically designed to operate within controlled clean room environments, removing the risk of contamination from lighting units and resulting in minimal disruption to production areas. Secure, robust and easy to clean, our solutions are fully controllable providing illumination only when and where it is needed for increased energy efficiency. Sustainable lighting solutions: High Bay Lighting page 27 Trunking Systems page 29 Waterproof Lighting page 31 Work Bench Lighting page 33 Cleanroom Lighting page 35 Lighting Controls page 37 Sustainable lighting for industry 15

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17 Manufacturing Manufacturing Philips sustainable lighting solutions can help create a more efficient and productive workplace, reducing operational costs by using less energy, minimising lighting maintenance in hard to reach areas and reducing the carbon footprint of manufacturing in the supply chain. Our products can provide high quality, uniform illumination to workspaces ensuring optimum visability for quality control and safety for your workforce. Sustainable lighting solutions: High Bay Lighting page 27 Trunking Systems page 29 Waterproof Lighting page 31 Work Bench Lighting page 33 Cleanroom Lighting page 35 Lighting Controls page 37 Sustainable lighting for industry 17

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19 Cold Storage Cold Storage Philips understand that there are few tougher areas to illuminate properly that cold storage areas. Our range of solutions reduce carbon emmisions and energy costs and deliver high quality, uniform lighting to work areas only when and where it is needed. Our LED lighting solutions perform better than conventional lighting technology at lower temperatures, reducing the number of light points required and requiring less maintenance, reducing downtime to operations and associated costs. Sustainable lighting solutions: High Bay Lighting page 27 Waterproof Lighting page 31 Lighting Controls page 37 Sustainable lighting for industry 19

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21 Pharmaceutical Pharmaceutical Achieving optimum light conditions has long been a goal for the pharmaceutical industry. We fully understand the strict controls that affect product integrity, hygiene, safety and security. Our products are specifically designed to operate within controlled clean room environments, removing the risk of contamination from lighting units and resulting in minimal disruption to laboratory and production work. The energy efficincies our solutions offer help reduce costs and contribute significantly to your sustainability programme. Sustainable lighting solutions: Trunking Systems page 29 Waterproof Lighting page 31 Work Bench Lighting page 33 Cleanroom Lighting page 35 Lighting Controls page 37 Sustainable lighting for industry 21

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23 Automotive Automotive Philips sustainable lighting solutions are ideal for production lines, painting booths and quality control departments delivering exceptional levels of visual clarity, resulting in an easier and safer environment, and optimal conditions for observation and inspection. The flexibility of our products also means that lighting can be easily adapted to accommodate changes in production processes and layouts and being more energy and carbon efficient helps to enhance your sustainability credentials. Sustainable lighting solutions: High Bay Lighting page 27 Trunking Systems page 29 Waterproof Lighting page 31 Work Bench Lighting page 33 Lighting Controls page 37 Sustainable lighting for industry 23

24 Project: Prisma Lielahti Tampere, Finland 24 Sustainable lighting for industry

25 Parking Parking With most parking facilities operating 24 hours a day, sustainable, energy efficient lighting solutions are essential to help reduce carbon emmisions and reduce costs. Our products are tough and durable both indoors and outdoors, delivering high quality light, optimum visability and safety. Used with controls, our lighting solutions provide illumination only when and where it is needed for increased energy efficiency. Sustainable lighting solutions: Waterproof Lighting page 31 Lighting Controls page 37 Sustainable lighting for industry 25

26 Which type of product do you currently have? If you currently use High Bay 250w Replace with the following and you can make these energy savings: T5 HighBay 4 x 54w Your current wattage: 280 Suggested solution wattage: 240 Energy saving: 14% Maximum ease of use Easy to install: lamps and connector included no need to open luminaire Ready to install with lamps and waterproof external connector included, there is no need to open the luminaire during installation and it fits existing grids, because the product enables point-for-point replacement of 250w HID high-bays. Once switched on, it delivers instant light, which can be dimmed as required. The watertight housing with integrated clip system gives the luminaire a smooth appearance and makes it easy to clean. GentleSpace LED (2-Pod) Your current wattage: 280 Suggested solution wattage: 145 Energy saving: 48% The next level of high-bay lighting Serviceable LED engine Flat design for application flexibility GentleSpace is the first LED high-bay luminaire that can directly replace HID high-bays of up to 250w, enabling significant energy savings. GentleSpace offers excellent, instant, comfortable light quality through a choice of high quality optics and is dimmable, so even more energy can be saved by dimming when appropriate. GentleSpaces space saving flat design allows for other installations such as sprinklers etc., and it s long life due to LED technology means time and costs associated with lighting maintenance are significantly reduced. 26 Sustainable lighting for industry

27 High Bay Lighting If you currently use High Bay 400w Replace with the following and you can make these energy savings: T5 HighBay 4 x 80w Your current wattage: 430 Suggested solution wattage: 344 Energy saving: 20% Maximum ease of use Easy to install: lamps and connector included no need to open luminaire Ready to install with lamps and waterproof external connector included, there is no need to open the luminaire during installation and it fits existing grids, because the product enables point-for-point replacement of 400w HID high-bays. Once switched on, it delivers instant light, which can be dimmed as required. The watertight housing with integrated clip system gives the luminaire a smooth appearance and makes it easy to clean. GentleSpace LED (4-Pod) Your current wattage: 430 Suggested solution wattage: 292 Energy saving: 32% The next level of high-bay lighting Serviceable LED engine Flat design for application flexibility GentleSpace is the first LED high-bay luminaire that can directly replace HID high-bays of up to 400w, enabling significant energy savings. GentleSpace offers excellent, instant, comfortable light quality through a choice of high quality optics and is dimmable, so even more energy can be saved by dimming when appropriate. GentleSpaces space saving flat design allows for other installations such as sprinklers etc., and it s long life due to LED technology means time and costs associated with lighting maintenance are significantly reduced. Make additional savings with lighting controls page 37 Find out more at: Sustainable lighting for industry 27

28 Which type of product do you currently have? If you currently use 2 x 36w fluorescent lamps (1.2m) with white reflector Replace with the following and you can make these energy savings: TTX400 T5 1 x 54w fluorescent lamp with aluminium reflector 1.2m Your current wattage: 85 Suggested solution wattage: 60 Energy saving: 29% Cost-effective light-line solution for use in industrial environments Increases productivity by ensuring perfect light distribution Easy installation With only 5 clicks for installation and a wide choice of mounting options, accessories and design configurations offered, the TTX400 T5 lightline trunking system is perfect for industrial lighting applications. The T5 aluminium reflectors are smaller than historic TLD reflectors, making them space saving and easier to handle. Specially designed for applications where a wide beam, narrow beam, very narrow beam or ultra narrow beam is demanded. Maxos LED General Lighting Your current wattage: 85 Suggested solution wattage: 40 Energy saving: 53% Substantial energy savings for a limited investment Comfortable light, long lifetime Compatibility with proven/existing Maxos trunking system For a limited investment, Maxos LED General Lighting offers best-in-class energy savings while delivering high lighting levels at the required color temperatures and glare factors. A choice of wide and medium-beam lenses means flexibility in light distribution. If compared with a conventional fluorescent installation, this highly efficient LED solution offers full payback in less than 3 years. And the benefits keep coming: the use of our upgradable LED engine platform makes Maxos LED General Lighting a truly future-proof solution. 28 Sustainable lighting for industry

29 Trunking Systems If you currently use 2 x 58w fluorescent lamps (1.5m) with white reflector Replace with the following and you can make these energy savings: Maxos T5 1 x 54w fluorescent lamp with aluminium reflector 1.2m Your current wattage: 133 Suggested solution wattage: 88 Energy saving: 34% Stylish, multifunctional performance Durable quality and electrical flexibility Designed for fast installation Designed on the basis of in-depth knowledge of enduser needs in industrial environments, the Maxos T5 lightline trunking system is perfect for industrial lighting applications. Specially designed for applications where a wide beam, narrow beam, very narrow beam or ultra narrow beam is demanded, e.g. distribution centres and warehouses, the high efficiencies and quality of these aluminium reflectors ensure a highly cost effective solution, delivering quality and comfortable light. Maxos LED General Lighting Your current wattage: 133 Suggested solution wattage: 53 Energy saving: 60% Substantial energy savings for a limited investment Comfortable light, long lifetime Compatibility with proven/existing Maxos trunking system For a limited investment, Maxos LED General Lighting offers best-in-class energy savings while delivering high lighting levels at the required color temperatures and glare factors. A choice of wide and medium-beam lenses means flexibility in light distribution. If compared with a conventional fluorescent installation, this highly efficient LED solution offers full payback in less than 3 years. And the benefits keep coming: the use of our upgradable LED engine platform makes Maxos LED General Lighting a truly future-proof solution. Make additional savings with lighting controls page 37 Find out more at: Sustainable lighting for industry 29

30 Which type of product do you currently have? If you currently use1 x 36w (1.2m) lamps Replace with the following and you can make these energy savings: Pacific Performer 1.2m length Your current wattage: 67 Suggested solution wattage: 55 Energy saving: 18% Excellent, efficient and easy Excellent optical performance Easy to install Light source upgradeable to LED Featuring a fresh new design, this waterproof luminaire combines highly energy-efficient T5 lamp technology with a new reflector system offering excellent beam control. What s more, installation is quick and easy, thanks to the flexible ceiling brackets and smart end-caps. And because the light engine itself can be replaced, it will be possible to upgrade to LEDs in the future without having to change the entire luminaire. Pacific LED 1.2m length Your current wattage: 67 Suggested solution wattage: 40 Energy saving: 40% Substantial energy savings and excellent beam control Extremely comfortable light thanks to new optical system Future-proof solution Featuring a fresh new design, a highly efficient optical system and modules with the latest mid-flux LEDs, the robust, waterproof Pacific LED delivers high-quality, bright white light with excellent beam control to minimize glare important in applications like parking garages. What s more, installation is quick and easy, thanks to the smart end-caps. And the light engine can be serviced, enabling future LED upgrades without having to replace the entire luminaire. If you currently use 2 x 36w (1.2m) lamps Replace with the following and you can make these energy savings: Pacific Performer 1.2m length Your current wattage: 85 Suggested solution wattage: 60 Energy saving: 29% Excellent, efficient and easy Excellent optical performance Easy to install Light source upgradeable to LED Featuring a fresh new design, this waterproof luminaire combines highly energy-efficient T5 lamp technology with a new reflector system offering excellent beam control. What s more, installation is quick and easy, thanks to the flexible ceiling brackets and smart end-caps. And because the light engine itself can be replaced, it will be possible to upgrade to LEDs in the future without having to change the entire luminaire. Pacific LED 1.2m length Your current wattage: 85 Suggested solution wattage: 40 Energy saving: 53% Substantial energy savings and excellent beam control Extremely comfortable light thanks to new optical system Future-proof solution Featuring a fresh new design, a highly efficient optical system and modules with the latest mid-flux LEDs, the robust, waterproof Pacific LED delivers high-quality, bright white light with excellent beam control to minimize glare important in applications like parking garages. What s more, installation is quick and easy, thanks to the smart end-caps. And the light engine can be serviced, enabling future LED upgrades without having to replace the entire luminaire. 30 Sustainable lighting for industry

31 Waterproof Lighting If you currently use 2 x 58w (1.5m) lamps Replace with the following and you can make these energy savings: Pacific Performer 1.5m length Your current wattage: 133 Suggested solution wattage: 88 Energy saving: 34% Excellent, efficient and easy Excellent optical performance Easy to install Light source upgradeable to LED Featuring a fresh new design, this waterproof luminaire combines highly energy-efficient T5 lamp technology with a new reflector system offering excellent beam control. What s more, installation is quick and easy, thanks to the flexible ceiling brackets and smart end-caps. And because the light engine itself can be replaced, it will be possible to upgrade to LEDs in the future without having to change the entire luminaire. Pacific LED 1.5m length Your current wattage: 133 Suggested solution wattage: 50 Energy saving: 62% Substantial energy savings and excellent beam control Extremely comfortable light thanks to new optical system Future-proof solution Featuring a fresh new design, a highly efficient optical system and modules with the latest mid-flux LEDs, the robust, waterproof Pacific LED delivers high-quality, bright white light with excellent beam control to minimize glare important in applications like parking garages. What s more, installation is quick and easy, thanks to the smart end-caps. And the light engine can be serviced, enabling future LED upgrades without having to replace the entire luminaire. Make additional savings with lighting controls page 37 Find out more at: Sustainable lighting for industry 31

32 Project: Philips Factory Ketryzn, Poland 32 Sustainable lighting for industry

33 Work Bench Lighting If you currently use 2 x 36w compact fluorescent lamps Replace with the following and you can make these energy savings: Maxos LED Panel Your current wattage: 72 Suggested solution wattage: 15 Energy saving: 79% Efficiently directing light where it is needed Maximum visibility and clarity Easy installation, no hazardous materials, and no maintenance With its inspiring modern design, the Maxos LED panel offers flexible and efficient LED lighting for workbench applications; outperforming conventional trunking systems in terms of energy efficiency and lighting design possibilities with adjustable beam shapes. Thanks to its high-efficiency LED light engines and innovative optical system, Maxos LED Panel delivers excellent lighting, meeting light-level and glare norms, ensuring those working under the lighting enjoy ultimate light quality and comfort. Make additional savings with lighting controls page 37 Find out more at: Sustainable lighting for industry 33

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35 Cleanroom Lighting If you currently use 4 x 18w fluorescent lamps in 600 x 600mm square recessed cleanroom fitting Replace with the following and you can make these energy savings: CR200B T5 4 x 14w fluorescent 600mm x 600mm fitting Your current wattage: 112 Suggested solution wattage: 63 Energy saving: 44% Value-for-money investment Fully compliant with standards (RoHS, EMC, CE) Easy to clean In applications where hygiene or protection is crucially important, customers want a proven IP65 luminaire that is safe to use and comes at an attractive price. This compact fixture represents true value for money: the T5 lamp delivers excellent light quality, and the screwless flat cover makes the luminaire extremely easy to clean. It is also compliant with all relevant standards (RoHS, EMC, CE). A perfect choice for Industrial applications. Cleanroom LED 600mm x 600mm fitting Your current wattage: 112 Suggested solution wattage: 49 Energy saving: 56% Hygienic and efficient Excellent functional cleanroom performance Market-leading energy efficiency Customers operating highly hygienic facilities require special IP65, easy-to-clean, dust-free luminaires that meet all lighting requirements and norms. Moreover, to ensure the integrity of these areas (and stay within budget), they also need to minimize costly downtime and maintenance. With the latest LED engine on board, this LED cleanroom luminaire represents the ideal solution, delivering market-leading energy performance far beyond fluorescent solutions over 50,000 hours of maintenance-free operation. This means extremely low operational cost over the total lifetime of the luminaire, and so an excellent financial return on investment Make additional savings with lighting controls page 37 Find out more at: Sustainable lighting for industry 35

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37 Lighting Controls Brighter Lighting Management Up to 75% of a conventional lighting bill is wasted cost - money spent on light that simply isn t required. An intelligent lighting system applies the correct level of light when needed to help meet carbon emissions targets, legislation requirements and dramatically reduce expenditure, whilst improving efficiency, comfor t and safety. Daylight Linking Save a further 25% Realise additional savings through effective lighting controls save a further 25% by making use of available natural daylight. Dim down the lighting when natural light available, and increase levels when natural lighting levels drop such as bad weather or winter months! Dimming lighting not only reduces energy consumption and carbon emissions meaning additional savings, it ensures consistent, comfortable light levels. Presence / Absence Detection Save a further 35% Realise additional savings through effective lighting controls save a further 35% by linking the lighting to either presence/absence detectors or dimming. Ensure lighting is only on where and when required; reducing energy costs and carbon emissions. Sustainable lighting for industry 37

38 See how sustainable lighting can improve your business Visit our online Energy Saver calculator: To find out more contact Philips via today and start realizing the benefits 38 Sustainable lighting for industry

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40 2012 Koninklijke Philips Electronics N.V. All rights reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights. Document order number: SUSTAINABLEINDUSTRIESBROINT-08/12