ASTRICA LABORATORIES PRIVATE LIMITED SY. NO. Part of 46,50,51,52,53,54,55&56 ANANTHSAGAR VILLAGE, CHEGUNTA MANDAL, MEDAK DISTRICT, TELANGANA FORM I

Transcription

1 ASTRICA LABORATORIES PRIVATE LIMITED SY. NO. Part of 46,50,51,52,53,54,55&56 ANANTHSAGAR VILLAGE, CHEGUNTA MANDAL, MEDAK DISTRICT, TELANGANA FORM I Project No January 2016 ASTRICA LABORATORIES PRIVATE LIMITED Flat No. 19, 1st Floor, Sony Business Complex, Prashanti Nagar, Kukatpally, Hyderabad Phone: Fax: E mail: astricalabs@rediffmail.com STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad Phone: / , Telefax: SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS, GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

2 APPENDIX I (See Paragraph 6) FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s 2 S. No in the Schedule 5 (f) Synthetic Organic Chemicals 3 Proposed capacity/area/length/tonnage to be handled/command area/lease area/number of wells to be drilled Area Existing: 6.97 Acres Existing Capacity: 240 TPA The present proposal is for Revalidation of our existing Environmental Clearance. File No. H 1011/270/2008 IA II (I) dated: There is no change in product profile and capacity. 4 New/Expansion/Modernization Revalidation of EC 5 Existing Capacity/Area etc. Existing Capacity: 240 TPA Area Existing: 7 Acres 6 Category of Project i.e 'A' or 'B' A 7 Does it attract the general condition? If yes, No please specify 8 Does it attract the Specific condition? If yes, No please specify. 9 Location Plot/Survey/Khasra No. Sy. No. Part of 46,50,51,52,53,54,55&56 Village Ananthsagar Village Tehsil Chegunta Mandal District Medak State Telangana 10 Nearest railway station/airport along with distance in km. Railway Station: Chegunta 3.5 Km Airport : Hyderabad Airport 82.8 Km 11 Nearest Town, City, District Headquarters Town & District HQ Chegunta & Sangareddy along with distance in kms. 12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given) Ananthsagar Panchayat 13 Name of the Applicant P.Gopala Krishna 14 Registered Address Sy. No. Part of 46,50,51,52,53,54,55&56 Ananthsagar Village, Chegunta Mandal, Medak District, Telanagana. 15 Address for Correspondence: Name P.Gopala Krishna Designation(Owner/Partner/CEO) Director Address Flat No. 19, 1 st Floor, Sony Business Complex, Prashanti Nagar, Kukatpally, Hyderabad Pin Code Form I Page 1

3 E mail Telephone Number Direct: Mobile: Fax No Details of alternative Sites examined, if any. Location of these sites should be shown on a Not Applicable, as the present proposal is for revalidation of our existing EC topo sheet. 17 Interlinked Projects Not applicable 18 Whether separate application of interlinked Not applicable project has been submitted? 19 If yes, date of submission Not applicable 20 If no, reason Not applicable 21 Whether the proposal involves No approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? 22 Whether there is any Government No Order/Policy relevant/relating to the site? 23 Forest land involved (hectares) No 24 Whether there is any location pending against the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project. No Form I Page 2

4 (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 1.1 Permanent or temporary change in land use, land cover or topography NO Total Existing Area: 6.97 acres including increase in intensity of land use (with respect to local land use plan) 1.2 Clearance of existing land, NO Industrial vegetation and buildings? 1.3 Creation of new land uses? NO Existing industrial 1.4 Pre construction investigations e.g. YES Soil test done bore houses, soil testing? 1.5 Construction works? YES Construction activity involves creation of production blocks, utilities like Boiler, Chilling Plant etc and Zero Liquid Discharge (ZLD) system. 1.6 Demolition works? NO No structures for demolition 1.7 Temporary sites used for construction works or housing of construction workers? 1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations 1.9 Underground works including mining or tunneling? NO Construction labor from local villages shall be employed. YES Storage facilities shall be constructed. No major cut and fill or excavation is anticipated. NO 1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing processes? YES 1.14 Facilities for storage of goods or NO materials? 1.15 Facilities for treatment or disposal of solid waste or liquid effluents? No underground works like mining and tunneling. Enclosed in Annexure I 1.16 Facilities for long term housing of NO No housing proposed YES Raw materials and solvents shall be stored with in factory premises. Materials in bags and drums will be stored in properly designed warehouse with adequate safe guards. Bulk quantities of raw materials will be stored in Bulk Storage tanks in the tank farms with retention dykes. High TDS and low TDS effluents are treated with in the plant premises. Organic waste is sent to cement plants for coincineration. Solid waste generated from Multiple Effect evaporators sent to TSDF. Details of waste treatment facilities presented in Annexure II. Form I Page 3

5 operational workers? 1.17 New road, rail or sea traffic during NO construction or operation? 1.18 New road, rail, air waterborne or NO other transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing NO transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines or NO pipelines? 1.21 Impoundment, damming, culverting, NO realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? NO 1.23 Abstraction or transfers of water form ground or surface waters? 1.24 Changes in water bodies or the land surface affecting drainage or run off? 1.25 Transport of personnel or materials for construction, operation or decommissioning? 1.26 Long term dismantling or decommissioning or restoration works? 1.27 Ongoing activity during decommissioning which could have an impact on the environment? 1.28 Influx of people to an area in either temporarily or permanently? YES Total water required is KLD out of which KLD shall be met from bore wells/tankers and the balance shall be recycled water. NO YES NO NO YES 1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic diversity? NO 1.31 Any other actions? NO The construction material shall be drawn from local sources within km. There is no transport of personnel, as the construction workers shall be drawn from local villages. The project shall increase the employment potential and hence may lead to migration to surrounding villages. No, as the present proposal is revalidation of our existing EC. Form I Page 4

6 2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non renewable or in short supply): S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or agricultural land (ha) 2.2 Water (expected source & competing users) unit: KLD 2.3 Minerals (MT) NA 2.4 Construction material stone, aggregates, sand / soil (expected source MT) YES 2.5 Forests and timber (source MT) NO 2.6 Energy including electricity and fuels YES (source, competing users) Unit: fuel (MT), energy (MW) No 6.97 acres. Located SY. No. Part of 46,50,51,52,53,54,55& 56, Ananthsagar Village, Chegunta Mandal, Medak District, Telanagana. YES Total water required is KLD out of which KLD shall be met from bore wells/tankers and the balance shall be recycled water. (Water Balance Enclosed in Annexure III) Will be sourced from the local villages. The required energy shall be drawn from TSSPDCL. The power shall be drawn from DG set of 2x250 KVA capacity during load shut downs. 2.7 Any other natural resources (use appropriate standard units) NA The other energy source is Coal Fired Boiler of 2 & 3 TPH to meet the steam requirement. Form I Page 5

7 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies) YES 3.2 Changes in occurrence of disease or NO affect disease vectors (e.g. insect or water borne diseases). 3.3 Affect the welfare of people e.g. by changing living conditions? YES 3.4 Vulnerable groups of people who could NO be affected by the project e.g. hospital patients, children, the elderly etc., 3.5 Any other causes NO Hazardous chemicals shall be used for manufacturing of Synthetic Organic Chemicals and intermediates. MSIHC rules shall be followed during storage, transportation and handling of raw materials. Hazardous chemicals and solvent shall be stored and handled in closed systems. Shall increase the employment potential for locals and affect the living conditions for betterment. No sensitive receptors are present in the immediate vicinity of the site. The project shall not have any significant impact on vulnerable groups of people. 4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or commercial wastes) 4.3 Hazardous wastes (as per Hazardous Waste Management Rules) NO YES Wastes from canteen, other commercial wastes like paper, empty containers etc. The canteen wastes and commercial wastes shall be in the range of 10 kg/day Hazardous waste generation during construction shall be limited to waste oils, batteries and containers of paints etc. The quantity of hazardous wastes generated during operation contain salts from evaporators, process residue, and solvent residues, ETP sludge and filtration media etc. 4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO 4.6 Sewage sludge or other sludge from effluent treatment YES Sludge from Effluent treatment plant and evaporation salts shall be sent to TSDF. 4.7 Construction or demolition wastes NO Construction activity involves creation of production blocks, utilities like boiler, Chilling Plant etc and ZLD system. 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO Structures of all waste treatment facilities are made of concrete and also above ground to eliminate the possibility of any contamination due to seepage and for ease of maintenance Agricultural wastes NO 4.11 Other solid wastes YES Enclosed at Annexure IV Form I Page 6

8 5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 5.1 Emissions from combustion of fossil fuels from stationary or mobile sources YES Coal shall be used as fuel. Quantity of fuel and emissions details are enclosed in Annexure V 5.2 Emissions from production processes YES Gaseous emissions from process are Hydrogen Chloride, Sulfur dioxide, Ammonia, Methyl Chloride Carbon dioxide, Oxygen and Hydrogen. HC, SO 2, NH 3 and Methyl Chloride are scrubbed in two stage scrubbers. Water is used as scrubbing media in primary scrubbers and caustic in secondary scrubbers. Sodium Chloride, Sodium bicarbonate solutions are sent to ETP. Hydrogen, Oxygen and carbon dioxide gases are let out into atmosphere by following standard operating procedure. 5.3 Emissions from materials handling including storage or transport NO Material transfer takes place in closed pipeline systems using pumps with mechanical seals. 5.4 Emissions from construction activities YES Dust may rise during transport of material and including plant and equipment construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises. 5.5 Dust or odors from handling of materials including construction materials, sewage and waste NO 5.6 Emissions from incineration of waste NO 5.7 Emissions from burning of waste in NO open air (e.g. slash materials, construction debris) 5.8 Emissions from any other sources NO Effluent from domestic usage will be treated in the treatment plant. Form I Page 7

9 6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data with source of information data 6.1 From operation of equipment e.g. engines, ventilation plant, crushers YES Material transport and construction equipment shall be source of noise, while transfer pumps, vacuum systems, DG sets are the sources of noise during operation. 6.2 From industrial or similar processes YES DG sets controlled by providing Acoustic Enclosures. DG sets will be used in case of power failure from TSSPDCL. 6.3 From construction or demolition YES Noise during construction shall be due to construction equipment and emergency DG sets. 6.4 From blasting or piling NO 6.5 From construction or operational traffic NO The increased traffic shall not have any significant impact. 6.6 From lighting or cooling systems NO 6.7 From any other sources NO 7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 7.1 From handling, storage, use or spillage of hazardous materials NO All the hazardous materials will be stored in MS/HDPE drums, in a covered shed and no contamination of soil is expected. 7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) 7.3 By deposition of pollutants emitted to air into the land or into water NO NO 7.4 From any other sources NO 7.5 Is there a risk of long term build up of pollutants in environment from NO these sources? All the waste from domestic operations sent to Effluent Treatment Plant. Treated effluent will be recycled to cooling towers. All the emissions from process are controlled by providing control equipment like scrubbers, multi cone cyclone separators. Form I Page 8

10 8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances YES 8.2 From any other causes NA 8.3 Could the project be affected by natural disasters NO causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)? All Inbuilt Safety precautions will be adopted and there will not be any damage to environment or human health. 9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) housing development extractive industries supply industries other YES 9.2 Lead to after use of the site, which could haven NO impact on the environment 9.3 Set a precedent for later developments NO 9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects NO The project shall enhance the socio economic status of the area, improving the employment. There are no major support industries required for this plant. The baseline environmental status of the surrounding areas is within the prescribed limits as observed from the Secondary data. Form I Page 9

11 (III) Environmental Sensitivity S.No. Areas Name/ Identity 1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for ecological reasons Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests 3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration NA YES NA Aerial distance (within 15 km.) Proposed project location boundary Ibrahim RF 1.1Km E Godugupalli RF 7.8Km SW Wadiaram RF 8.2Km SE Sivaipalli RF 9.7Km NE 4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access to NO recreation or other tourist, pilgrim areas 7 Defense installations NO 8 Densely populated or built up area YES Ananthsagar Village 1.25 Km. 9 Areas occupied by sensitive man made land uses (hospitals, schools, places of worship, community facilities) 10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions) NA NO NO NO 1.25 Km from the site Form I Page 10

12 (IV) Proposed Terms of Reference for EIA studies Scope of Work of EIA...The EIA shall cover the following: Description of the proposed project: The first task: Description of the proposed project forms a vital component of the Environmental Impact Assessment (EIA) as it provides the basis for evaluating the likely causes of Environmental Impacts. Existing Environment and Baseline Conditions: The baseline assessment will be carried out to identify potentially sensitive and critical areas that may be affected by the project in an area of 10 km surrounding the project location. The critical and sensitive targets shall be plotted on land use map of project impact area. The existing environment and baseline conditions should be established from: Analysis of existing information published and secondary data. Consultation with relevant statutory authorities, and Field visits for supplementation of missing gaps. The key subject areas which the EIA shall address include Ecology and Nature conservation, Air quality, surface and water quality in project impact area, soil quality, cultural heritage, landscape, land use, noise quality, etc. Natural habitats like national parks, wildlife reserves, sanctuaries, sacred grove, protected areas, forests, wetlands, major rivers and waterways if any, shall also be identified and marked. Assessment of Environmental Impacts: Based upon the results from the review of existing information, field visits, site data collection and consultation, for each component of environment (physical, biological and socio economic) the positive, negative, direct and indirect, temporary and permanent impacts will be evaluated along with an indication of the degree of impact, i.e., whether the impact is significant, moderate, minor or negligible. The degree of impact shall also be quantified by using state of the art air quality impact prediction models based on ISCST3 algorithms. Environment Management Plan And Mitigation Plan: For each significant negative impact identified, specialist shall work closely with the engineering team/technical consultants to suggest practicable measures to avoid or mitigate the impact. The mitigation of environmental impacts will be by three mechanisms. =>Introduction of mitigation features through the engineering practices. =>Implementation of environmental controls during construction and operation. =>Legislative control involving compliance with Indian environmental laws. The Environmental management plan shall include an estimate of capital and recurring costs of mitigation measures and will identify the institutional framework for implementation. Monitoring Plan: Having identified the significant environmental impact that is likely to arise as a result of the project, the project team shall specify what monitoring is required during the various phases of the project cycle. The monitoring plan will identify parameters and frequency of monitoring and responsible organization. Form I Page 11

13 I hereby give the undertaking that data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost. Date: Place: Hyderabad Signature of the applicant With Name and Full Address (Project Proponent/Authorized Signatory) P.K. Gopala Krishna Director Astrica Laboratories Priva SY. No. Part of 46,50,51,52,53,54,55&56 Ananthsagar Village, Chegunta Mandal, Medak District, Telanagana. Form I Page 12

14 ASTRICA LABORATORIES PRIVATE LIMITED SY. NO. Part of 46,50,51,52,53, 54,55&56 ANANTHSAGAR VILLAGE, CHEGUNTA MANDAL, MEDAK DISTRICT, TELANGANA ANNEXURES SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS, GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

15 Form I Annexures Location Map of Page 1

16 Form I Annexures Plant Layout of Page 2

17 Form I Annexures ANNEXURE - I M/s. Vensar Laboratories Private Limited obtained Environmental Clearance from Ministry of Environment and Forests (MoEF) vide letter no. F. No. H-1011/270/2008-IA II (I) dated: at Sy. No. Part of 46,50,51,52,53,54&55, Ananthsagar Village, Chegunta Mandal, Medak District, Telanagana. It is proposed to revalidate the existing EC. The manufacturing capacity is presented in Table A-1. Table A-1 Manufacturing Capacity S.No Product name Capacity TPA TPM 1 Terbinafine Hydrochloride Clopidogrel Hydrogen Bisulfate Moxifloxacin Hydrochloride Monohydrate Darifenacin Olmesartan Montelucast Sodium Zidovudine Ramipril Duloxetine Hydrochloride Amolodipine Besylate Ketorolac Tromethamine Pantaprazole Sodium Omeprazole Lansoprazole Rabeprazole Sodium 36 3 Total Note: The above products will be manufactured on campaign basis only. Only four productss will be in production at any given time. List of By-Products S.No Product name Capacity TPA TPM 1 Alphapinene Tritanol Spent HCl Spent Sulfuric Acid (22.5%) Page 3

18 Form I Annexures Process Description of Moxifloxacin Hydrochloride Monohydrate Reaction Schemes Process Description Stage I: Moxifloxacin Q-Acid is reacted with 2,8-Diazobicyclo (4,3,0) Nonane in presence of Triethylamine in Acetone and Dimethylformamide solvent media to get Moxifloxacin Base. Stage II : Moxifloxacin Base is reacted with Hydrochloric acid in presence of Methanol and water to get Moxifloxacin HCl Monohydrate. Schematic diagram of Moxifloxacin HCl Monohydrate is shown in Fig A 3 and material balance for of Moxifloxacin HCl Monohydrate is presented in Table A - 2. Page 4

19 Form I Annexures Solvent Recovery Rec. Acetone Rec. DMF Moxifloxacin Q-Acid 2,8-Diazobicyclo (4,3,0) Nonane Acetone Triethyl Amine Dimethyl Formamide Stage - I Organic Residue Solvent Recovery Rec. MeOH Hydrochloric Acid Methanol Activated carbon Ethylene Diamine Tetraacetic Acid (EDTA) Water Stage - II Effluent to Treatement System Organic Residue Moxifloxacin HCl Monohydrate Fig A-3 Process Flow Diagram of Moxifloxacin Hydrochloride Monohydrate Page 5

20 Form I Annexures Table A- 2 Material Balance for Moxifloxacin Hydrochloride Monohydrate Stage I Input Quantity Output Quantity Remarks (Kg/Batch) (Kg/Batch) Moxifloxacin Q- 180 Diacetyl acyclovir 200 To Stage-IV Acid 2,8-Diazobicyclo 80 Tri Ethyl Amine 73.8 Organic Residue (4,3,0) Nonane Hydrofluoride Acetone 620 Acetone Recovered 580 Recovery & reuse Triethyl Amine 64 Acetone Loss 30 Fugitive Loss Dimethyl 140 Acetone to Residue 10 Solvent in Residue Formamide (DMF) DMF Recovered 132 Recovery & reuse DMF Formamide Loss 5 Fugitive Loss DMF to Residue 3 Solvent in Residue Organic Impurities 47.8 Organic Residue Triethyl Amine 2.4 Organic Residue Total Input 1084 Total Output 1084 Stage II Input Quantity Output Quantity Remarks (Kg/Batch) (Kg/Batch) Stage-I Product 200 Moxifloxacin HCl 200 Final Product Monohydrate Hydrochloric Acid 70 Methanol Recovered 2425 Recovery & reuse Methanol 2600 Methanol Loss 110 Fugitive Loss Activated carbon 20 Methanol to Wastewater 52 To wastewater Ethylene Diamine 1 Methanol to Residue 13 Solvent in Residue Tetraacetic Acid (EDTA) Water 1800 Stage I Product 27.2 To wastewater Activated carbon 20 Organic Residue EDTA 1 To wastewater Hydrochloric Acid 6.2 To wastewater Water To wastewater Total Input 4691 Total Output 4691 Page 6

21 Form I Annexures ANNEXURE II: Wastewater Treatment Facilities The effluent generated from M/s. is mainly from process, washings, scrubbers, cooling towers & boiler blow downs and domestic effluent. It is proposed to treat all HTDS effluent in stripper followed by MEE and ATFD. All LTDS effluent including Domestic effluent shall be treated in Biological treatment followed by RO system. RO Rejects sent to MEE and permeate is used for cooling towers as make up. Total Effluent generated and mode of treatment is presented in Table A-3. Table A-3 Quantity of Effluent Generated and Mode of Treatment Description Quantity (KLD) Mode of Treatment HTDS Effluents Process Sent to Stripper followed by MEE and ATFD. Washings 2 Stripper Condensate sent to Cement Plants for Co- Scrubber Effluent 1 Incineration. MEE and ATFD Condensate sent to Biological treatment plant followed by RO. RO rejects sent to MEE and permeate is reused in cooling towers make-up and boiler. R & D Activities 1 Total - I LTDS Effluents Utility downs 4 Sent to Biological Treatment System followed by Domestic 4.0 RO. RO permeate reused for cooling tower makeup. RO rejects sent to MEE. Total - II 8.0 Grand Total (I+II) Page 7

22 Form I Annexures ANNEXURE III: Water Balance The total water requirement is KLD out of which KLD shall be drawn from bore wells/tankers and balance shall be recycled water. Water balance is presented in Table A-4. Table A-4 Total Water Balance Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process * Washings 2 2 Scrubber & QC 1 1 R& D 1 1 Boiler & Cooling Towers Domestic Gardening 5 5 Gross Total Total * Process effluents contain soluble raw materials, byproducts, solvents etc. Page 8

23 Form I Annexures ANNEXURE IV: Solid Waste Generation and Mode of Disposal Solid wastes are generated from the process shall be sent to TSDF/ Cement Industries for Co-incineration. Stripper distillate shall send to TSDF/ Cement Industries for Coincineration. Evaporation salts from MEE and ATFD and ETP Sludge shall be sent to TSDF. The total solid waste generated and mode of disposal is presented in Table A-5. Table A-5 Solid Waste Details S.No Description Quantity Mode of Disposal/Treatment 1 Ash from Boiler 8.0 MT/day Sold to Brick manufactures 2 Solid waste from process (Max) Organic 1408 Kg/day Sent to TSDF, Hyderabad Carbon and Hyflow 7115 Kg/day Sent to Cement Kilns 3 Salts from Evaporator 1814Kg/day Sent to TSDF, Hyderabad 4 ETP Sludge 50 Kg/day Sent to TSDF, Hyderabad 5 Waste Oil 110 L /month Sent to Authorized Recyclers 6 Used Batteries 4 No/Year Sent to Authorized Recyclers ANNEXURE V: Stack Emissions Details The sources of air pollution from the plant are 3TPH Agro waste Fired boiler and 250 KVA DG Set capacity. The emissions from the boiler are passed through a Multicone Cyclone before letting out through a chimney. The emission rates of SPM, SO 2, NOx and SPM from each stack are presented in Table A-6. S. No Stack Connected to Stack Ht (m) Table A-6 Stack Emission Details Dia of stack at top(m) Temp. of exhaust gases ( 0 C) Exit Velocity (m/sec) Pollutant Emission Rate (g/sec) PM SO 2 NO x 1 2TPH Coal Fired Boiler 2 2TPH Coal Fired Boiler 3 2x250 KVA DG Set Page 9

24 Form I Annexures Process Emissions Quantity of Process Emission Generated and Mode of Disposal S.No Name of the Name of the Gas Quantity Mode of Treatment/Disposal Product (Kg/day) 1 Terbinafine Hydrochloride Hydrogen 3.5 Letout into atmosphere through water column Hydrogen Chloride 3.5 Sent to Scrubber Carbon dioxide Letout into atmosphere safely 2 Clopidogrel Hydrogen Chloride 95 Sent to Scrubber Hydrogen Bisulfate Sulfur dioxide Sent to Scrubber 3 Darifenacin Carbon dioxide Letout into atmosphere safely 4 Olmesartan Carbon dioxide Letout into atmosphere safely 5 Montelucast Sodium Hydrogen 0.33 Letout into atmosphere through water column Hydrogen Chloride 4 Sent to Scrubber 6 Zidovudine Ammonia 15.2 Sent to Scrubber 7 Ramipril Hydrogen 0.5 Letout into atmosphere through water column Carbon dioxide 5.34 Letout into atmosphere safely 8 Duloxetine Hydrochloride Hydrogen Chloride 1.87 Sent to Scrubber Carbon dioxide Letout into atmosphere safely Methyl Chloride 36.8 Sent to Scrubber Hydrogen 1.2 Letout into atmosphere through water column Oxygen 6.55 Letout into atmosphere safely Hydrogen Chloride Sent to Scrubber Carbon dioxide 70 Letout into atmosphere safely Sulfur dioxide 35 Sent to Scrubber 9 Amolodipine Besylate 10 Ketorolac Tromethamine 11 Pantaprazole Sodium 12 Omeprazole Sulfur dioxide Sent to Scrubber 13 Lansoprazole Hydrogen Chloride Sent to Scrubber Sulfur dioxide Sent to Scrubber 14 Rabeprazole Sodium Hydrogen Chloride 11.8 Sent to Scrubber Sulfur dioxide 20.7 Sent to Scrubber Page 10

25

26

27

28

29

30

31 ASTRICA LABORATORIES PRIVATE LIMITED SY. NO. Part of 46,50,51,52,53, 54,55&56 ANANTHSAGAR VILLAGE, CHEGUNTA MANDAL, MEDAK DISTRICT, TELANGANA STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A-1, S.No (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B-115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad Phone: /616, Telefax: