Project details. Synthetic Organic Chemicals 5(f) For Environmental Clearance [EC] New Project

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1 SEAC, Gujarat Page 1 of 16 Synthetic Organic Chemicals 5(f) For Environmental Clearance [EC] New Project Project details 1. Basic Information of the Project: i Name & Address of the Project site (Complete details with plot no./survey no., Landmark etc. ) M/s. Mahek Life Science Plot. No. 2329, GIDC Industrial Estate, Panoli , Taluka: Ankleshwar, Dist: Bharuch, Gujarat. ii Name of the Applicant Mr. Chirag Sukhadia (Partner) iii Address for correspondence Plot. No. 2329, GIDC Industrial Estate, Panoli , Taluka: Ankleshwar, Dist: Bharuch, Gujarat. iv Contact no. and ID of the Applicant Mo. no. : maheklifescience@gmail.com v Aerial distance of nearest Habitat (KM) Sanjali village : 0.5 km vi vii viii Longitude & Latitude of the Project Site: (4 corners of the site) Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc. Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that (1) Protected areas notified under the Wildlife (Protection) Act, 1972; (2) CEPI areas (3) Ecosensitive areas and (4) Interstate boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site '4.03"N 72 59'27.99"E 21 33'2.86"N 72 59'27.68"E 21 33'3.04"N 72 59'27.15"E 21 33'4.12"N 72 59'27.28"E 5 (f) Synthetic Organic Chemicals SubCategory: Bulk Drugs & Intermediates (1) Not Applicable as unit is located in Notified Industrial Area (2) Not Applicable as unit is located in Notified Industrial Area (Panoli/Gujarat) (3) Not Applicable as unit is located in Notified Industrial Area (Panoli/Gujarat) (4) Not Applicable as unit is located in Notified Industrial Area (Panoli/Gujarat Page 1 of 16

2 SEAC, Gujarat Page 2 of Online application& PH reg.: a) Date of SEAC meeting for recommendation to grant TOR: b) Online application SEAC proposal no. : SIA/GJ/IND2/ c) Date online acceptance of EC application byseac: Tor Granted from MoEF, Delhi Proposal no. IA/GJ/IND2/65000/2017 Dated : 29 th May 2017 d) TOR issued by SEIAA: Letter no & date. Tor Granted from MoEF, Delhi TOR letter No. : J11011/271/2017 IAII(I) vide dated : 16 th Aug 2017 e) Date of Public Hearing (If applicable): f) Date of presentation for Appraisal: Not Applicable Unit is located in Panoli GIDC Estate 3. Product profile: Sr. Name of the CAS no. /CI no. Quantity Enduse of products No. Products MT/Month 1 Citrizine Di HCl Pharma Intermediates Levocetirizine Di Pharma Intermediates 2 HCl 3 Pregabalin Pharma Intermediates 4 Gabapentine Pharma Intermediates 5 Sildenafil Citrate Pharma Intermediates Diclofenac Pharma Intermediates 6 Sodium Chlorzoxazone Pharma Intermediates 8 Mefenamic Acid Pharma Intermediates Ondansentrone Pharma Intermediates 9 HCl 10 Rosuvastatin Calcium Pharma Intermediates The project falls undercategory B of project activity5(f)asper the schedule of EIA Notification Product wise Raw material consumption: Sr. No. Raw Material CAS No. Consumption Quantity (MT/Month) 1. Citrizine Di HCl Chloro Benzene Benzoile Chloride Aluminium Chloride Sodium Hydroxide Methyl Alcohol Sodium Borohydrate Toluene Page 2 of 16

3 SEAC, Gujarat Page 3 of 16 Thionyl Chloride Hydroxy Ethyl Piperazine Sodium Hydroxide Lye Sodium Mono Chloro Acetate Dimethyl Formamide Potassium Hydroxide Acetone Activated carbon HCl gas Levocetirizine Di HCl Ammonium formate chloro benzophenone HCl Caustic soda MDC Tartaric acid DIPEA BISAmide HBR in acetic acid Toluene chloro ethanol Tri ethyl amine Dimethyl formamide Sodium monochloro acetate Caustic potash flakes Acetone Sulfuric acid Pregabalin Sodium Hydroxide CMH Liquid Bromine Activated carbon Hydrochloric acid IPA Gabapentine 1Cycloacetic Acid Urea NaOH Xylene Conc. HCl Xylene Ethyl Acetate Sildenafil Citrate 2 Pentanone SMO Liquor Hydrazine Hydrate 80% Sulphuric Acid Methanol Di Ethyl Oxalate Methylene Chloride C. S. Flakes DMS Page 3 of 16

4 SEAC, Gujarat Page 4 of 16 HCl DMF HNO 3 (98%) Ethyl Acetate Iron Powder Ammonia Gas Toluene Soda Ash Ethaoxy Benzoic Acid Chlorosulphonic Acid N Methyl Piperazine (NMP) EDC Citric Acid Monohydride Acetone Activated Carbon Chlorohexidine Digluconate Solution (20%) 2,6Dichlorophenol Potassium carbonate MMCA (Monomethylchloro acetate) Toluene Sodium Methoxide Methanol Aniline Chloroacetyl Chloride Aluminum chloride Sodium Hydroxide Activated carbon Chlorzoxazone 4Chloro2 Amino Phenol (4CAP) UREA Hydrochloric Acid Methanol Activated Carbon Sulphuric Acid Acetic Acid Sodium Hydrosulphite Mefenamic Acid 2Chloro Benzoic Aid ,3Xylidine Toluene K 2 CO Cuprous Chloride DMF Carbon Liq. Ammonia Ondansentrone HCl Ondensetron Base IPA HCl Rosuvastatin Calcium 4Fluoro Benzaldehyde Methyl3oxoPentatonic Acid Ethyl Ester Page 4 of 16

5 SEAC, Gujarat Page 5 of 16 Potassium Hydroxide Methyl Iodide Methanol Methyl Iso Thio Urea ,3Dichloro5,6Dicyano Benzoquinone HMPA MDC Meta Chloro Peroxy Benzoic Acid Methyl Amine Ethanol Methane Sulfonyl Chloride Sodium Hydride (60%) Di Methoxy Ethane Hydrogen DIBALH Toluene Methyl(3R)3(tert butyl dimethyl silyloxy)5oxo6triphenyl phosphoranylidene hexanoate Triethyl Amine N,NDimethyl Formamide Hydrogen Fluoride THF Ethyl Acetate Diethyl Methoxy Borane Sodium Borohydride Calcium Chloride Salient features of the project including Water, Air and Hazardous waste management: Sr. Particulars Details no. A A Total cost of Proposed Project (Rs. in Crores): 5.0 Crores ii EMP details (Capital cost & Recurring cost) iii CER details (As per MoEF&CC OM dated 01/05/2018) B Total Plot area ( sq. meter) Sq. m. Green belt area Sq. m. ( sq. meter) C Employment generation Direct : 10 Nos. Indirect : 10 Nos. D Water i Source of Water Supply GIDC water Supply (GIDC Bore well, Surface water, Tanker supply etc...) Page 5 of 16

6 SEAC, Gujarat Page 6 of 16 Status of permission from the concern authority. ii Water consumption (KLD) Category (A) Domestic 2.5 (B) Gardening 1.5 (C) Industrial Quantity KLD Process 2.1 Washing 0.4 Boiler 5.0 Cooling 5.0 Others(Scrubber) 1.0* Industrial Total 13.5 Total (A + B + C) ) Total water requirement for the project:17.5 KLD 2) Quantity to be recycled:0.0 KLD 3) Total fresh water requirement: 17.5 KLD Remarks iii iv Waste water generation (KLD) Category Waste water KLD Remarks (A) Domestic 2.5 Septic tank or soak pit system. (B) Industrial Process 2.6 Washing 0.4 Boiler 0.5 Cooling 0.5 Others/Scrubber* 1.3* Total Industrial waste water ETP ETP ETP ETP Send to end users having rule KLD with primary treatment in ETP or send to Common MEE of M/s. ACPTCPL, Ankleshwar Total [A + B] 7.8 Treatment facility within premises with capacity [Inhouse ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc.. M/s. Mahek Life Scienceshall have an Effluent treatment plant consisting of primary treatment units. The details of ETP are as follows. First all streams of wastewater shall be collected in Equalization cum Neutralization tank (ENT01)where the continuous addition and stirring of Caustic solution is done to maintain neutral ph of wastewater from Caustic Dosing Tank (CDT01) as per requirement by gravity. Mixer is provided in the ENT01 to keep all suspended solids in suspension and for proper mixing. Then, neutralized wastewater shall be pump to Flash Mixer (FM01) where Alum and Polyelectrolyte shall be dosed from Alum Dosing Tank (ADT01) and Polyelectrolyte Page 6 of 16

7 SEAC, Gujarat Page 7 of 16 Dosing Tank (PEDT01) respectively by gravity. Then it will go into PST01 where solids are allowed to settle and Clear supernatant from PST01 shall be collected in Treated Effluent Sump (TES01) before sent to Common MEE of M/s Ankleshwar Cleaner Production Tech. Center Ltd (ACPTCL) for further treatment. Sludge settled in PST01 shall be collected in Sludge Drying Beds (SDBs01A/D) where, dewatering shall be carried out before storage in HWSA and ultimate disposal to TSDF. Flow Diagram of Effluent Treatment Plant: v Treatment scheme including segregation at source. Note: (In case of CETP discharge) : Management of waste water keeping in view direction under section 18 (1) (b) of the Water (Prevention and Control of Pollution) act, 1974 issued by CPCB regarding compliance of CETP. Mode of Disposal & Final meeting point Domestic: Septic tank or soak pit system. vi Industrial: 4.0 KLD with primary treatment in ETP or send to Common MEE of M/s. ACPTCPL, Ankleshwar In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE etc., Name of CF Common MEE of M/s. ACPTCPL, Ankleshwar Membership of Common facility (CF) (For waste water treatment) ACPTCPL/ /201819/60 Dated : 11/09/2018 vii Simplified water balance diagram with reuse / recycle of waste water Page 7 of 16

8 SEAC, Gujarat Page 8 of 16 viii E i Reuse/Recycle details (KLD) Total reuse 0.0 KLD Source of waste water for reuse with quantity in KLD Application area with quantity in KLD Remarks regarding feasibility to reuse i.e. w/w characteristics (COD, BOD, TDS etc.) R.O permeate Industrial : 1.4 KLD COD200 mg/l, BOD70 mg/l, TDS200 mg/l. Air Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. Sr. no. Source of emission With Capacity Stack Height (meter) Type of Fuel Quantity of Fuel MT/Day Type of emissions i.e. Air Pollutants Air Pollution Control Measures (APCM) Page 8 of 16

9 SEAC, Gujarat Page 9 of 16 ii 1 Boiler 30 m BioCoal/ (1500 kg/hr.) Imported Coal 2 TFH 30 m BioCoal/ (1.0 lakh kca Imported Coal 3 D.G.Set (125 KVA) 1.5 MT/Day 0.5 MT/Day PM<150 mg/nm 3 SO 2 < 100 ppm NOx< 50 ppm PM<150 mg/nm 3 SO 2 < 100 ppm NOx< 50 ppm 11 m Diesel 25 lit/hr PM<150 mg/nm 3 SO 2 < 100 ppm NOx< 50 ppm Process gas i.e. Type of pollutant gases (SO 2, HCl, NH 3, Cl 2, NO x etc.) MultiCyclone Separator with bag filter Adequate height Provided Sr. no. Specific Source of emission (Name of the Product & Process) 1 Reaction Vessel 1 Type of emission Stack/Vent Height (meter) Air Pollution Control Measures (APCM) HCL 15 m Two stage Water Scrubber iii F i Fugitive emission details with its mitigation measures. As below: Airborne dust at all transfers operations/ points will be controlled either by spraying water or providing enclosures. Care will be taken to store construction material properly to prevent fugitive emissions, if any Regular maintenance of valves, pumps, flanges, joints and other equipment will be done to prevent leakages and thus minimizing the fugitive emissions of VOCs. Entire process will be carried out in the closed reactors with proper maintenance of pressure and temperature. Periodic monitoring of work area will be carried out to check the fugitive emission. Close feeding system will be provided for centrifuges. Centrifuge and filtrate tank vents will be connected to vent chillers. Minimum number of flanges, joints and valves in pipelines. Enclosures to chemical storage area, collection of emission from loading of raw materials. Hazardous wastes (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules Sr. Type/Name Specific Category Quantity Management of Page 9 of 16

10 SEAC, Gujarat Page 10 of 16 ii iii no. of Hazardous waste 1 ETP Sludge 2 Process Waste Source of generation (Name of the Activity, Product etc.) and Schedule as per HW Rules. (MT/Annum) HW From ETP MT/Month Collection, Storage, Transportation and sent to mfg. Process 3 Used Oil plant machinery 4 Discarded Drums/Bags 5 Spent Carbon 6 Distillation Residue Raw material mfg. Process mfg. Process Membership details of TSDF, CHWIF etc. (For HW management) Details of NonHazardous waste & its disposal (MSW and others) common TSDF site for disposal MT/Month Collection, Storage, Transportation and sent to Liter/Month nos./month MT/Month MT/Month common TSDF site for disposal. Collection, Storage, Transportation and sell to GPCB registered reprocess or/refiner Collection, Storage, Decontamination, Transportation& given to GPCB authorized Vendor Collection, Storage, Transportation and sent for coprocessing in cement industries or to CHWIF. Collection, Storage, Transportation and sent for coprocessing in cement industries or to CHWIF. BEIL, Ankleshwar 27 April, 2017 Page 10 of 16

11 SEAC, Gujarat Page 11 of 16 G i ii Solvent management, VOC emissions etc. Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents No Solvent recovery plan VOC emission sources and its mitigation measures All the solvents are directly distillate from product mix and purified in packed column with the help of reflux and therefore there is no generation of any distillation residue from the solvent distillation. The solvent distillation system is designed so as to achieve minimum 95% recovery of solvent. Pure solvent, crude solvent and distilled (recovered) solvent shall be stored only in storage tanks and we shall not be using drums at any stage in the Solvent Management System. Wherever required, the solvents shall be directly pumped into day tanks from the storage tanks and shall be charged into the reactors without involving any manual handling. All the pumps shall be mechanical seal type to avoid any leakage of solvent. All necessary fire fighting systems shall be provided with alarm system. Flame proof wiring and flame proof electrical accessories shall be provided to avoid any mishap. All the storage tank and day tank shall be connected to a vent system through chilled water condensers to prevent loss of solvents in the atmosphere. All the distillation column vents are also connected to chilled water condensers for maximum possible recovery of the solvents. 6. Details regarding EIA report: Sr. Particulars no. a b Ensure that there is no change in EIA report w. r. t. ToR i.e. Form1 & PFR Baseline environmental monitoring period Details (Give brief note / Conclusion of the particular subject) As compared to TOR application i.e. Form I & PFR, there is change in mode of disposal of effluent in EIA report. March 2017 to May 2017 c Baseline study area (Km) 10 km Page no., Section no. & chapter no. of EIA report Section Pg No.85, Chapter2 in EIA Report. Section 3.2 Pg No.96, Chapter3 in EIA Report. d No. of AAQM stations including project 10 AAQM Stations Pg No.107, Page 11 of 16

12 SEAC, Gujarat Page 12 of 16 site Table No.3.5, Chapter3 in EIA Report. Conclusion of the Monitoring (Baseline study) Air, Water & Land e f Parameters considered for AAQM including project specific parameters. Sr. no. Parameters Range of Concentrations (µg/m 3 ) Remarks 1 PM All parameter of air, 2 PM water and land are 3 SO found within 4 NOx standards. 5 NH3 BDL 6 O Pb BDL 8 As BDL 9 Ni C6H6 BDL 11 HC BDL 12 CO VOC HCL BDL Whether the results of AAQM is within the norms prescribed in NAAQS? If no, give reasons as per EIA report Results found within limit of NAAQS Page No. 110, Section No , Chapter3 of EIA Report. g Comments for AAQM results w. r. t. NAAQS All air parameters are found within the norms of NAAQS. Page No. 110, Section No. 3.4, Chapter3 of EIA Report. h Software used for the mathematical Modelling for anticipated incremental GLCs (Ground Level Concentrations) The Industrial Source Complex Short Term (ISCST3) dispersion model is a steadystate Gaussian plume model Page No.172, Section No , Chapter 4 of EIA Report. Page 12 of 16

13 SEAC, Gujarat Page 13 of 16 i The resultant concentrations w. r. t. NAAQS and its conclusion. Proposed Project, resultant concentrations found within Limits Page No.172, Section No , Chapter 4 of EIA Report j Suggested mitigation measures w. r. t. Air MultiCyclone Separator with bag filter Adequate height will be provided. Two Stage water scrubber will be provided for proposed process vent. Pg No. 92, Section 2.5.4, Chapter2 in EIA Report k Conclusion of the Monitoring during baseline study of water Results are found within the norms Page No. 121, Section No , Chapter 3 of EIA Report. l Suggested mitigation measures w. r. t. Water Total raw water requirement will be 17.5 KL/day (Industrial: 13.5 KL/day + Domestic: 2.5 KL/day + Gardening: 1.5 KL/day) which will be met through GIDC water supply. Total waste water generation will be 7.8 KL/day (Industrial: 5.3 KL/day + Domestic: 2.5 KL/day). Company is going to set up effluent treatment plant (ETP) with Industrial effluent, R. O reject total 3.0 KLD sent to Primary Treatment Facilities to treat waste water to be generated and Pg No. 85, Section 2.5.3, Chapter2 in EIA Report Page 13 of 16

14 SEAC, Gujarat Page 14 of 16 treated waste water will be sent to Common MEE of M/s. ACPTCPL, Ankleshwar for further treatment and disposal. Domestic waste water will be disposed of through septic tank & soak pit. Boiler, cooling, and washing waste water treated in R.O plant and R.O permeate will be reuse in plant premises.. m Conclusion of the Monitoring during baseline study of Land All parameters are found within the norms. Section 3.7.2, page no.128, please refer Chepter3 n Suggested mitigation measures w.r. t. Land Effective EMP Monitoring plan please refer Chepter8 o Conclusion of the Monitoring during baseline study of Noise Noise level surrounding the plant found within Noise standard. Page No. 110, Section No. 3.5, Chapter3 of EIA Report. p Suggested mitigation measures w. r. t. Noise Acoustic enclosure on DG sets, engineering control at high noise level areas like compressors etc, wherever feasible, proper oiling, lubrication and maintenance of equipment, development of greenbelt around plant boundary and Pg No. 282, Section 8.4.4, Chapter08 in EIA Report Page 14 of 16

15 SEAC, Gujarat Page 15 of 16 inside plant & proper PPEs will be provided. q r Main issues in Public hearing (If applicable) Brief description of Public hearing (If applicable) Not Applicable unit is located in Panoli GIDC Not Applicable s Main Issues raised by Commitments by Project proponent and stake holders action plan. Company is located in GIDC Industrial Estate, Panoli. So, Public Hearing is not Applicable Major hazardous chemicals and worst case scenario considered in Risk Analysis report. Major hazardous chemicals and worst case scenario is incorporated in Risk Assessment Report and Scenario of Hazardous Chemicals is found within plant premises. Page No.222, Section No , Chapter7 of EIA Report. Comments/Suggestions/mitigation measures in brief t An undertaking by the Project Proponent (PP) on the ownership of the EIA report as per the OM of MoEF&CC dated 05/10/2011 and an undertaking by the Consultant regarding the prescribed TORs have been complied with and the data submitted is factually correct as per the OM of MoEF&CC dated 04/08/2009. Please refer Declaration by Experts Contributing to the EIA Report u Any other details: No 7. Details of Environmental Consultant: Sr. Particulars Details no. i Name of the Consultant Aqua Air Environmental Engineers Pvt. Ltd. Page 15 of 16

16 SEAC, Gujarat Page 16 of 16 ii Contact no. and ID of the Consultant 403, Center Point, Civil char rasta, nr. kadiwala school, ring road, surat Mo. no. : aqua_eia@yahoo.com iii Accreditation for the categories and Stay order against NABET/QCI Validity iv Any other details No details Name & designation of the Applicant: Stamp &Signature of Applicant: Date: 05/03/2019 General Instructions: Format shall be in WORD Format (Font type Arial, Font size 11) Do not change Format. Fill up your details / information in prescribed tables. Provide authenticated (with stamp & Signature) hard copy during presentation. Kindly send to : seacgujarat@gmail.com Above data shall be as per application Form1 & PFR. Incorporate relevant details in respective column in the Format. Do not attach Annexure except copy of Certificates etc. Page 16 of 16