Crooked Creek Water Reclamation Facility Improvement Project Construction Package 4 (CP-4) Annual Update #1. Tuesday, May 29, 2018
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- Melvyn Pitts
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1 Crooked Creek Water Reclamation Facility Improvement Project Construction Package 4 (CP-4) Annual Update #1 Tuesday, May 29, 2018
2
3 Agenda Facility History Construction Progress Project Update Schedule Scope Budget Next Steps
4 Facility History
5 Gwinnett County Water Reclamation Facilities F. Wayne Hill WRC Buford Crooked Creek WRF Yellow River WRF Lilburn
6 Crooked Creek Water Reclamation Facility 16 MGD, Conventional Treatment Technology 30 acres useable land Summary of History Purchased in 1972 Expanded to 2 MGD in 1977 Expanded to 6.5 MGD in 1987 Expanded to 16 MGD in 1990 Construction Projects 1-3
7 Upgrade Considerations Plant Must Remain in Operation Limited Usable Space
8 2010
9 Crooked Creek WRF Current Condition 2012 New Influent Pump Station and Headworks (CP-1)
10 Crooked Creek WRF Current Condition 2014 New Admin, Maintenance and Warehouse (CP-2)
11 Crooked Creek WRF Current Condition 2015 Retrofit Tank with Diffused Aeration (CP-3A)
12 Crooked Creek WRF Current Condition 2016 New Cloth Media Filters, Retrofitting Clarifiers (CP-3B &3C)
13 Previous Facility Improvements CP1 Influent Pump Station and Headworks CP2 Operations Center and Maintenance Facility CP3 Aeration Basin, Clarifiers, Filters and Plant Drive Total $22.0M $11.6M $13.2M $46.8M
14 Construction Package 4 Goal: To bring Crooked Creek up to the Gwinnett Standard Safety Update electrical system Compliant with best practices in safety Efficiency Reliability Chemical and power usage Better flexibility to adjust to changing conditions Electrical, UV, and SCADA systems Aeration basins, solids handling and old equipment
15 Construction Progress
16 Headworks Odor Control IPS Solids Filters Bioreactor Clarifiers UV Effluent June 2017
17 Odor Control IPS Solids Headworks Filters Bioreactor Clarifiers UV Effluent August 2017
18 Odor Control IPS Solids Headworks Filters Bioreactor Clarifiers UV Effluent November 2017
19 Headworks Odor Control IPS Solids Filters Bioreactor Clarifiers UV Effluent December
20 Solids Filters UV Effluent IPS Clarifiers Odor Control Bioreactor Headworks April 2018
21 Current Construction Project by the Numbers 46,000 cubic yards concrete 5,100 concrete trucks One football field 3 stories tall 6,300 tons reinforcement steel Equal to weight of planes
22 Current Construction Project by the Numbers 820,000 cubic yards of earthwork One football field 46 stories tall 2.3 million feet of wiring and cable Atlanta to Orlando
23 Project Challenges Keeping Plant in Operation Limited Space Geological Conditions Underground Utilities
24 Project Challenges Keeping plant operational
25 Project Challenges Limited space
26 Project Challenges Limited space
27 Project Challenges
28 Project Update Schedule
29 Crooked Creek Completion Milestones Electrical Building and Generators UV Biological Reactor Basins Solids Handling Odor Control Milestone 1 SCADA Conversion Milestone 2 Milestone Clarifiers 2
30 Schedule Construction NTP May 1, 2017 Bioreactors Solids Clarifiers Milestone 2 September 18, 2020 Final Completion May 1, 2021 Current Progress Milestone 1 March 16, 2019 Electrical UV SCADA Substantial Completion January 22, 2021
31 Milestones Milestone 1 Milestone 2 UV Deerings PS Electrical building Generators Bioreactors Solids Handling Odor Control Secondary Clarifiers SCADA Conversion Demolition
32 Future Chosen Concept Crooked Creek CP4 Future Digesters Future expansion
33 Project Update Scope
34 SCADA Conversion (facility management software) Technology Update Enhance Capabilities Cyber Security System Maintenance
35 Scope Belt Filter Press
36 Scope Belt Filter Press
37 Project Update Budget
38 Budget Engineer s Estimate $134,958,000 Construction Bids Alberici $131,865,200 PC Construction $145,619,000 Expenditures to Date $27,803,362
39 Estimated vs. Actual Spend Millions $35 $30 $25 $20 $15 $10 $5 $- Estimated Spend by April 2018 $28,919,643 Actual Spend by April 2018 $27,803,362 Difference $1,116,281 Estimated Spend Actual Spend
40 Next Steps
41 Digital Construction Documentation Photos Videos Webcams 3-D Scanning Mobile Interactive Floor Plan Drone Footage
42 3-D Modeling
43 3-D Modeling
44 Project Success No permit violations No spills No lost work injuries Plant of the Year
45 Plant Of The Year Award
46 Plant Of The Year Award
47 Plant Of The Year Award
48 Superior Water Service at an Excellent Value