LESSON PLAN. Name of Faculty: Visiting Faculty-2. Discipline: Plastic Technology. Semester: 6 th. Subject: EDM. Lesson plan Duration: 15 WEEKS

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1 LESSON PLAN Name of Faculty: Visiting Faculty-2 Discipline: Plastic Technology Semester: 6 th Subject: EDM Lesson plan Duration: 15 WEEKS Work Load (Lecture) per week: 3 PERIODS WEEK THEORY 1 ST LECTURE NOS 1 UNIT-1. Introduction to EDM 2 Concept /Meaning and its need Qualities and functions of entrepreneur and barriers in 3 entrepreneurship Sole proprietorship and partnership forms of business organisations 4 2 ND Schemes of assistance by entrepreneurial support agencies at 5 National, State 6 District level: NSIC, NRDC, DC:MSME, SIDBI 3 RD 8 SFC s TCO, KVIB, DIC, Technology Business Incubator (TBI) 7 NABARD, Commercial Banks 9 Science and Technology Entrepreneur Parks (STEP). 4 TH 11 UNIT-2. Market Survey and Opportunity Identification 10 CLASS TEST 12 Scanning of business environment 13 Salient features of National and State industrial policies and resultant business opportunities 5 TH 14 Types and conduct of market survey 15 Assessment of demand and supply in potential areas of growth 6 TH 17 Considerations in product selection 16 Identifying business opportunity 18 CLASS TEST 7 TH 19 UNIT-3. Project report Preparation

2 20 Preliminary project report 21 Detailed project report including technical, economic and market feasibility 8 TH 23 Exercises on preparation of project report 22 Common errors in project report preparations 24 UNIT-4. Introduction to Management Definitions and importance of management 25 Functions of management: Importance and Process of planning, organising, staffing, directing and controlling 9 TH Principles of management (Henri Fayol, F.W. Taylor) 26 Concept and structure of an organisation 27 Types of industrial organizations: Line organization, Line and staff organization, Functional Organisation 10 TH 29 Qualities and functions of a leader 28 UNIT-5: Leadership and Motivation Leadership: Definition and Need 30 Manager Vs leader 11 TH 32 Motivation: Definitions and characteristics 31 Types of leadership 33 Factors affecting motivation 34 Theories of motivation (Maslow, Herzberg, McGregor) 12 TH 35 UNIT-6: Management Scope in Different Areas Human Resource Management : Introduction and objective, Introduction to Man power planning, recruitment and selection Introduction to performance appraisal methods 36 Material and Store Management: Introduction functions, and objectives, 13 TH 38 Marketing and sales: Introduction, importance, and its functions 37 ABC Analysis and EOQ 39 Physical distribution, Introduction to promotion mix, Sales promotion 40 Financial Management :Introductions, importance and its functions 14 TH Elementary knowledge of income tax, sales tax, excise duty, custom 41 duty and VAT UNIT-7: Miscellaneous Topics 42 Customer Relation Management (CRM), Definition and need,types of CRM Total Quality Management (TQM) :Statistical process control, Total 43 employees Involvement, Just in time (JIT) 15 TH Intellectual Property Right (IPR) :Introductions, definition and its 44 importance, Infringement related to patents, copy right, trade mark 45 CLASS TEST

3 Name of Faculty: Sunil Kumar/ Ajay Kumar Discipline: Plastic Technology Semester: 6 th Subject: EMPLOYABILITY SKILLS - II Lesson plan Duration: 15 WEEKS Work Load (Practical) per week: 2 WEEK LESSON PLAN 1 ST 1 Mock Interview concept, benefits 2 nd 2 How to face interview 3 RD 3 Holding Mock interview 4 TH 4 Preparing for meeting, agenda preparation 5 TH 5 Holding meeting, preparing minute of meeting 6 TH 6 Group discussion concept, types of group discussion 7 TH 7 Preparation for group discussion, Taking turns 8 TH 8 Holding group discussion 9 TH 9 Seminar preparation 10 TH 10 Holding seminars 11 TH 11 Presentation : Elements of good presentation 12 TH 12 Structure and tools of presentation 13 TH 13 Paper reading 14 TH 14 Power point presentation 15 TH 15 Viva voce and evaluation

4 LESSON PLAN Name of Faculty: Pankaj Garg /Sunil Kumar/ Virender Nehra Discipline: Plastic Technology. Semester: 6 th Subject: Major Project Lesson plan Duration: 15 WEEKS Work Load (Practical) per week: 5 PERIODS WEEK 1 ST 1 Selection of project assignment 2 ND 2 Planning and execution of considerations 3 RD 3 Planning and execution of considerations 4 TH 4 Quality of performance 5 TH 5 Providing solution of the problems or production of final product 6 TH 6 Providing solution of the problems or production of final product 7 TH 7 Sense of responsibility 8 TH 8 Sense of responsibility 9 TH 9 Self expression/ communication skills 10 TH 10 Self expression/ communication skills 11 TH 11 Interpersonal skills/human relations 12 TH 12 Interpersonal skills/human relations 13 TH 13 Report writing skills 14 TH 14 Report writing skills 15 TH 15 Checking of project file, viva and evaluation

5 Week LESSON PLAN Name of Faculty: Sunil Kumar (Theory)/ Virender Nehra (Practical) Discipline: Plastic Technology Semester: 6 th Subject: PLASTIC PROCESSING TECHNIQUES-111 Lesson plan Duration: 15 WEEKS Work Load (Lecture/Practical) per week: 4 PERIODS/ 4 PERIODS THEORY 1 ST 2 ND 3 RD Lecture Unit 1: Compression Molding 1 General principles and working of compression molding machine Types of compression molding machine 2 hand operated, automatic 3 single and multi daylight machines Practical 1 To produce small components on hand operated compression molding machine 4 bulk factor, preheating of molds, cycle time 5 process variables and their control 2 To produce small components on 6 Effect of process variables on product hand operated compression properties molding machine 7 Compression molding of Semiconductor 8 4 TH 13 Compression molding of DMC 9 Compound and composites 3 To produce components on 10 Common faults and their remedies. automatic/semi automatic compression molding 11 Unit 2. Transfer Molding machine Principles of transfer molding 12 Types of transfer molding machines, 14 molding cycle, theoretical calculation of line pressure injection ram pressure, clamping pressure, pot capacity 4 To produce components on automatic/semi automatic compression molding machine

6 15 16 Heating requirements, faults: causes and remedies spray up technique 5 TH 6 TH 7 TH 8 TH 17 resin transfer molding 5 To produce articles on vacuum 18 filament winding forming machine 19 Unit 3. Introduction to Pultrusion,, hand lay up technique Importance of Pultrusio 6 To produce articles on vacuum forming machine 22 CLASS TEST 1 23 Unit 4 Forming Basic principles, method of forming straight forming, free forming 24 plug assist forming, drape forming, matched mold forming 25 Slip forming, snap back forming, reverse 7 To do casting of polyester resin draw forming 26 thermo forming and vacuum forming 27 limitations and advantages of forming 28 materials for forming 29 types of heating systems 8 To do casting of polyester resin 30 faults: causes and their remedies Unit 6 Casting 31 Introduction 32 casting of PMMA 9 TH 10 TH 33 casting of unsaturated polyesters 9 To do casting of PMMA 34 casting of phenolic resins 35 casting of Biopolymers 36 Unit 6 Calendering Introduction to calendering 37 types of calenders, 10 To do casting of PMMA 38 advantages, limitations of calendering over other techniques 39 major applications of calendaring 40 coating of calendaring 11 TH 41 Surface finishing. 11 Exercises on high frequency

7 12 TH 42 CLASS TEST 3 Unit 7 Rotational Molding of Large 43 Containers Basic principle, material selection 44 types of machine, process variables PVC welding machine 45 charge size, wall thickness control 12 Preparation of FRP sheet by 46 heating and cooling system, application of hand lay up technique rotational moulding 47 ejection and finishing 48 fault causes and remedies 13 TH TH Unit 8 Foam Molding Introduction, 13 Preparation of FRP sheet by hand lay up technique 50 Definition of molding 51 processes, 52 blowing agents 53 Applications of Foam Molding 14 To study various parts and 54 Unit 9 Finishing of Plastics operating conditions of transfer Cutting moulding machine 55 turning 56 drilling 15 TH 58 polishing 59 different types of welding 57 sanding 15 Viva voce and final evaluation 60 CLASS TEST 3

8 Week LESSON PLAN Name of Faculty: Shiv Kumar (THEORY+) Discipline: Plastic Technology Semester: 6th Subject: DESIGN OF DIES AND MOULDS II Lesson plan Duration: 15 WEEKS Work Load (Lecture/Practical) per week: Lecture-03/ Practical -04 THEORY 1 ST 2 ND Lecture Unit 1 Dies 1 General features of extrusion dies 2 Die materials 3 Design features dies Practical 1 Design and drawing of a single impression compression mould 4 Polymer melt flow 2 Design and drawing of a single 5 die geometry impression compression mould 6 material of construction 7 ease of maintenance 3 Design and drawing of a single impression compression mould 3 RD 8 elemental analysis cleaning 9 4 TH 10 Die land 4 Design and drawing of a multiimpression 11 die swell compression mould 12 Heating system 5 TH 13 temperature control 5 Design and drawing of a multiimpression 14 Types of dies compression mould 15 Dies for rod 6 TH 17 Dies for flexible tube mould 16 Dies for rod 6 Design and drawing of a transfer 18 Dies for flexible tube 7 TH 19 Dies for wire coating 7 Design and drawing of a transfer 20 CLASS TEST 1

9 21 Unit 2 Compression and Transfer Moulds Types of compression moulds -,,.,,, and mould 8 TH 9 TH 10 TH 22 positive, semi-positive 8 Design and drawing of a transfer 23 flash and landed positive type mould 24 Calculation of clamp pressure, ram pressure 25 platen size, no. of impressions 9 Design and drawing of a blow Selection of compression moulding mould 26 machine 27 Principles of transfer moulding 28 pot capacity 10 Design and drawing of a blow 29 design of sprue mould 30 design of runner 11 TH 32 design of gates mould 31 design of gates 11 Design and drawing of a blow 33 CLASS TEST 2 Unit 3 Blow Moulds 34 Introduction 12 TH 35 Materials for Blow moulds 36 Extrusion blow moulds 12 Design and drawing of a die for pipe/tubing 14 TH 13 TH 38 pinch off pipe/tubing 37 cavity 13 Design and drawing of a die for 39 Injection blow moulds 41 mandrel design pipe/tubing 42 Parison 40 neck design 14 Design and drawing of a die for 15 TH 43 Thickness control 15 Viva voce and final evaluation 44 Mould cooling 45 CLASS TEST 3

10 Week LESSON PLAN Name of Faculty: Ajay Kumar (THEORY+) Discipline: Plastic Technology Semester: 6th Subject: POLLUTION CONTROL IN PLASTIC INDUSTRY Lesson plan Duration: 15 WEEKS Work Load (Lecture/Practical) per week: Lecture-03/ Practical -02 THEORY 1 ST 2 ND Lecture Unit 1 Environment 1 Environment and its components 2 water, soil, air and living things 3 Ecosystems Practical 1 To conduct recyclability test 4 ecological balance 2 To conduct recyclability test 5 interaction of environment with humans 6 Cause of ecological imbalance 3 RD 4 TH TH 13 Unit 2 Classification of Plastic Materials Natural and synthetic polymer and their compatibility with surroundings ().and,. starch and proteins, silicons and other man made fabrics Life expectancy of different plastics in environment 3 Collection of different plastic wastes and their segregation in various groups 10 thermal degradation, biodegradation 4 Collection of different plastic 11 photo degradation wastes and their segregation in 12 Agents for increasing life various groups expectancy of polymers Unit 3 Pollution and Hazards related to 5 Conversion of collected samples Plastics into plastic granules Pollution caused by plastics 14 loading of toxic chemicals from plastics into soil

11 15 loading of toxic chemicals from plastics into water 6 TH 17 flame retardants into plastic granules 16 including additives 6 Conversion of collected samples 18 Chonnated additives etc 19 ISI Standards regarding limits of these 7 Property modification of plastic chemicals in effluents granules by adding natural 7 TH 20 CLASS TEST 1 material like cellulose Unit 4 Reusability and Reprocessing of 21 Plastics Need and importance of reprocessing 22 Stages in recycling (primary, secondary 8 Property modification of plastic and tertiary) granules by adding natural 23 Advantages and disadvantages of recycling material like cellulose 8 TH Unit 5 Plastic Waste Management 24 Public awareness regarding hazards caused by indiscriminate use of plastics 9 TH 10 TH 11 TH 25 Proper disposal of plastics, Collection of 9 Determination of BOD and COD recyclable plastics of given samples of effluents of 26 Landfill, Incineration of plastics plastic industry 27 Unit 6 Use of Plastics in Conservation of Natural Resources Mulching 28 waste water recovery by membrane 10 Determination of BOD and COD separation of given samples of effluents of 29 use of plastics in rain water harvesting plastic industry 30 Plastic pipes for transportation of potable water (as compared to iron pipes) 31 canal lining. 11 Mixing of virgin polymers with 32 CLASS TEST 2 recycled polymers (both by melt Unit 7 Disaster Management method and solvent method) 33 Definition of disaster - natural and manmade 34 type of disaster management, how disaster forms 12 TH 35 destructive power, causes and hazards 36 case study of Tsunami Disaster, National Environment Policy 37 need for central intervention, State Disaster Authority - duties and powers 13 TH case studies of various Disaster in the 38 country, meaning and benefit of vulnerability reduction 39 factor promoting vulnerability reduction 12 Mixing of virgin polymers with recycled polymers (both by melt method and solvent method) 13 To carry out plastic waste management of at least one department/section of the polytechnic

12 and mitigation, 40 Emergency support function plan. main feature function of National Disaster Management 14 TH 41 Frame Work, Disaster mitigation and prevention 42 Legal Policy Frame Work, early warning system, 43 Human Resource Development and Function, 15 TH Information dissemination and 44 communication 45 CLASS TEST 3 14 To carry out plastic waste management of at least one department/section of the polytechnic 15 Viva voce and final evaluation

13 Week LESSON PLAN Name of Faculty: Pankaj Garg Discipline: Plastic Technology Semester: 6 th Subject:- PLASTIC PRODUCT DESIGN Lesson plan Duration: 15 WEEKS Work Load (Lecture/Practical) per week: 4 PERIODS THEORY 1 ST 2nd 3rd 4 th Lecture Unit 1: Introduction 1 Introduction to Plastic Product Design 2 Preliminary design considerations 3 Design steps for plastic product, Mechanical requirements of Product 4 Design 5 Unit 2 Materials Selection 6 Various materials for Plastic Product Selection of material for particular 7 application 8 Long Term Properties 9 Short Term Properties 10 Cost economics 11 Effect of Costing 12 Various processing limitations 13 Effects of environmental exposure 14 Limitations of Product Design 15 Class Test 1 16 Unit 3 Product Design Features 5 th 18 Texturing 17 Surface finish 19 Shape 20 Positioning of holes 6 th 21 Ribs 22 Fillets

14 7th 23 rounds 24 Wall thickness 25 Unit 4 Design Activities Introduction 26 Stages of product development 27 Feasibility study 28 Product life cycle 8 th 30 Unit 5 Method of joining 31 welding 29 Class test 2 32 Types of Welding 9 th 34 Types of Rivetings 35 Cementing 33 Riveting 36 Types of Cementing 10 th 11 th 12 th 13 th 38 Types of Adhesion 39 Cutting & its types 37 Adhesion 40 Sampling & its types 42 Assembly methods 43 Inside sharp corners 41 Drilling 44 Weld lines 46 Gate side and location 47 Moulded inserts 45 Draft angles 48 Internal plastics threads 50 Tolerance 51 Functional surfaces 49 Undercuts 52 Letters and alphabets 14 th 15 th 54 Gate side and location 55 Case study of statically Loaded part 53 Draft angles 56 Dynamically loaded plastic product 58 Spring & its design 59 Various others plastic parts 57 Gears & its design 60 Class test 3