An energy saving lighting control system for fluorescent lamps

Transcription

1 THORLUX INDUSTRIAL SMART An energy saving lighting control system for fluorescent lamps

2 THORLUX INDUSTRIAL SMART An energy saving lighting control system for fluorescent lamps What is Smart? The world s ever increasing demand for energy is rapidly changing our environment and the need for energy efficiency in every aspect of our daily lives has never been greater. The Thorlux Smart System combines the latest Digital Technology to provide a simple, effective method of lighting control which minimises energy consumption whilst retaining high levels of user comfort. A discrete sensor integral to the luminaire monitors ambient light and presence, to control output to the correct level, and to ensure that the area is only illuminated when occupied. Lighting can account for a high percentage of energy consumed within a building, especially if uncontrolled discharge luminaires or old technology switch start luminaires are installed. Savings by installation of automatic lighting control systems can reach 70%. saveenergysavemoneysaveenvironmentsaveenergysavemoneysaveenvironmentsaveenergysavemoneysaveenvironmentsaveenergysavemoneysaveenvironment saveenergysavemoneysaveenvironmentsaveenergysavemoneysaveenvironmentsaveenergysavemoneysaveenvironmentsaveenergysavemoneysaveenvironment 2 3

3 THE SMART SYSTEM Daylight compensation THE SMART SYSTEM Passive infra-red detection Daylight linking When daylight enters an area the sensors will take this light into account and gradually dim the lamps, saving energy whilst maintaining the required light level. Changes in light levels are made gradually for the comfort of users. Each luminaire in the Thorlux Smart System measures and adjusts independently according to the ambient light in its immediate surroundings. This provides good uniformity across the working plane even in situations where the natural daylight ingress is varied across the area. The Thorlux difference Individual Thorlux Smart luminaires may be linked into a grouped system using a Motionline two wire low voltage bus allowing luminaires to communicate within a group. If any one luminaire detects movement all connected luminaires within the group will illuminate. This valuable feature is designed to eliminate the possibility of a user being isolated in a small pool of light, surrounded by intimidating darkness. The Motionline ensures that there will always be a well lit comfortable environment. Once the last person leaves an area the luminaire waits for a pre-programmed period before switching off or dimming to a user pre-defined level. A manual override facility can be provided. Operation Energy savings accrue primarily due to the grouped SolowXL with Smart Micro-pod Sensor Maintained illuminance Accumulation of dirt and lamp lumen depreciation causes light loss and uncontrolled schemes are initially over lit to compensate, resulting in wasted energy over the maintenance cycle. The Thorlux Smart System avoids this waste of energy and over lighting by allowing installations to be initially dimmed to the required light level. This level is sustained throughout the maintenance cycle by the system automatically increasing lamp output. LIGHT LEVEL GRADUALLY DIMS ARTIFICIAL LIGHT TIME Daylight Linking Bright out feature In the event of excess natural light, for more than 10 minutes, the Smart luminaire will switch off completely, saving a further 20% energy and prolonging lamp life. GRADUALLY BRIGHTENS LIGHT LEVEL luminaires not being illuminated during periods of non-occupation, but the adaptable Smart system can be programmed using the Smart-Programmer to offer other energy saving and safety orientated configurations. Luminaires within a group are programmable individually and may be set to dim to any chosen level between 1 and 100% rather than to extinguish after the time-out period. Some luminaires may be programmed to stay on, after the time-out period at a high level of illumination for pilot lighting purposes. The Smart sensor detects small movements at mounting heights up to 7 metres and large movements at mounting heights up to 10 metres (see below). With Motionline a group of luminaires can be switched on when any one sensor detects movement. By isolating the Motionline signal (see Figure 1) separate zones can be achieved whilst using a common mains supply. MAINTENANCE CYCLE VARYING LEVEL WITHOUT SMART CONTROL 0 1 LUMINAIRE 0 1 LIGHT LEVEL MAINTAINED ILLUMINANCE LEVEL CONTROLLED BY THE SENSOR AVOIDS OVERLIGHTING - SAVING ENERGY OVERLIGHTING METRES METRES Without Motionline each luminaire will only turn on if a person is within its immediate area. TIME 6 6 Maintained Illuminance RACKING 9 9 Daylight ingress saves energy METRES SMALL MOVEMENT LARGE MOVEMENT Sensor Detection Area RACKING Absence detection The Thorlux Smart System can also be programmed for absence detection only. A switch connected to the Motionline is required to turn an installation on but if the room is left unoccupied the lights will automatically switch off after the pre-determined time. Figure 1: Wiring of separate zones RACKING 4 5

4 THE SMART SYSTEM Smart programmable features SAVE ENERGY, SAVE MONEY, SAVE THE ENVIRONMENT! Case study - GSK plant room 97% energy saving Features programmable during commissioning PIR Active In-active Off only LIGHT LEVEL Main results 40% reduction in installed load by replacing the luminaires. 95% further reduction in energy consumed by using Smart controls. 97% reduction in CO 2 emissions. TIME DELAY 30 sec. 1 min. 2 min. 3 min. 5 min. 10 min. 15 min. 20 min. 30 min. 45 min. 60 min. Cont. GSK plant room refurbishment BRIGHT OUT POWER UP Yes On No Off MIN. DSI SECURITY LEVEL IF VACANT 10% START 100 No presence delay After a delay which is variable between 30 seconds and 1 hour the luminaires will go to the area vacant condition. Factory setting - 10 minutes. 1 Off On 30 sec. 1 min. 2 min. 3 min. 5 min. 10 min. 15 min. 20 min. 30 min. 45 min. 60 min. Cont. Off Glaxo Smith Kline have recently refurbished the plant room lighting at their facilities in Ware, Hertfordshire. The overall aim was to provide significant energy savings whilst maintaining a good level of lighting. The old twin 58W electronic start luminaires were replaced with energy efficient Thorlux A-Line Smart luminaires each using two 35W T5 lamps, having a total load of 80W per luminaire. The change of luminaires has resulted in a 40% reduction in load with little change to the general lighting level. The old luminaires were controlled on a time clock to ensure that the area was illuminated during working hours. This resulted in all luminaires being on for 17 hours a day, 7 days a week. Each A-Line luminaire has an integral Smart sensor, therefore the time clock is no longer required. In this case they are not connected in groups using a two-core Motionline as the client only wanted the lights to come on in an individual basis. The presence detection control provided a saving of 95% as the Smart luminaires only switch on when the plant equipment is undergoing maintenance. Method of control/operation Movement sensing Any detected movement will switch all the luminaires ON. If no movement is detected for a period of five minutes then the lights will dim down to a security level. If no movement is detected for a further period of five minutes, then the lights will switch OFF. Daylight dimming Each luminaire will dim itself independently depending upon the light level underneath it. If the natural light level exceeds the programmed level then the lights will switch OFF. This provides a regime which is tailored to the activities of the rooms occupants. Area vacant condition Off or minimum level. Factory setting - off. Security setting delay This allows an interim delay (30 seconds to Genuine energy savings from Smart luminaires Energy savings results 1 hour, or continuous) at a selected level (anywhere between minimum and maximum) following no presence detection and prior to the area vacant condition. Factory setting - disabled. For example, all luminaires in a building may be set to switch off except for exit routes which will reduce to 50%, for a further hour (assuming no presence detected). Alternatively as a security feature, perhaps 1 in 20 lights may be kept on continuously at any chosen level. Light level setting Completely variable or may be set to maximum continuously. Bright out setting Lamps will be switched off (particularly those nearest the window) if excess daylight is present for more than 10 minutes. Luminaires can also be programmed to simply dim and not switch off. Automatic setting retention If lighting is manually overridden, e.g. for a presentation, following a subsequent area vacant switch off, the system will revert back to automatic mode. It may alternatively be set to retain manually overridden settings. Installation commissioning using the Smart-Programmer LCM The data displayed opposite demonstrates most effectively how Smart luminaires can provide significant energy savings. Each luminaire responds to the local conditions by monitoring movement in order to achieve maximum energy savings. Programmability Tremendous flexibility can be achieved by individually programming luminaires to suit local conditions and the requirements of users. Manual override Smart luminaires can be manually controlled using either a wall switch or a hand-held transmitter. OLD NEW Luminaires Quantity: 878 Quantity: x 58W 2 x 35W FG Type A-Line Smart Total maximum load 116.8kW 70.2kW kwh per annum Annual Electricity Cost * $101, $2, Annual CO 2 production 947 tonnes 26 tonnes Saving CO 2 per annum ** tonnes Number of trees required per annum *** * Assuming 14c per kwh ** Each kwh of electricity generated produces 1.31kg of CO 2 (Source: Victoria Government figures) *** An average tree can absorb up to 1121kg of carbon dioxide throughout its lifetime (based on U.S. Department of Energy Report on Greenhouse Gases 1998) 6 7

5 A-LINEXL SMART Surface mounted luminaires with increased optical efficiency Robust and durable extruded aluminium body with die-cast ends High impact resistant textured, flame-retardant polycarbonate covers Individual or group PIR control and daylight linking Increased optical efficiency from high efficiency specular MIRO aluminium reflector Removable fused gear tray retained on suspension straps IK Internal Miro aluminium XL reflector Range Energy and environmental savings The 2 x 35W T5 A-LineXL directly replaces a conventional 2 x 58W T8 luminaire without compromising the quality of light or performance. Based on a typical installation of 100 luminaires running 24 hours per day the following savings can be achieved. NOMINAL LENGTH APPROX. SIZE (mm) LAMP CAT. No. (mm) kg x 28W T5 AL 14279D x 35W T5 AL 14083D CIRCUIT: D - high frequency regulating LAMPS MUST BE ORDERED SEPARATELY Twin 58W Twin 35W XL Total circuit watts per luminaire 110W 76kW Total installation wattage 11kW 7.6kW Total annual running cost * $13, $9, Total kwh 96,360 66,576 Saving per annum - $4, Saving CO 2 per annum ** - 39 tonnes Trees required to offset carbon produced per annum *** Photometric Guide 2 x 35W T5 D.L.O.R. 84% U.L.O.R. 6% * Assuming 14c per kwh ** Each kwh of electricity generated produces 1.31kg of CO2 (Source: Victoria Government figures) *** An average tree can absorb up to 1121kg of carbon dioxide throughout its lifetime (based on U.S. Department of Energy Report on Greenhouse Gases 1998) FACTORS: 2 x 28W =

6 CLEANLINE SMART Cleanroom T5 recessed luminaires with intelligent lighting control Photometric Guide 4 x 24W T5 Louvre with Polycarbonate Cover D.L.O.R. 78% Steel body, white finish with quick-release extruded aluminium cover frame Provides individual or zoned lighting control Integral Smart-pod sensor sealed to cover No need for wall switches Rapid connection using plugged connecting leads Satisfies the requirements of FS209/ISO14644 Class 10,000 and 100,000 cleanrooms Cover seals to ceiling with FDA approved FACTORS: 4 x 14W = 0.94 silicone gasket Choice of two front covers 4 x 24W T5 Prismatic Polycarbonate Cover D.L.O.R. 61% Fits most ceiling types or cut apertures BELOW CEILING ABOVE CEILING Range LOUVRE AND PRISMATIC NOMINAL POLY. COVER POLY. COVER APPROX. SIZE (mm) LAMP VERSION VERSION kg 600 x x 14W T5 CZ 11398D CZ 11400D x x 24W T5 CZ 11405D CZ 11407D x x 28W T5 - CZ 13443D 6.5 CIRCUIT: D - high frequency regulating FACTORS: 4 x 14W = x 600 VERSION 572 LAMPS MUST BE ORDERED SEPARATELY Motionline connection into the 6 way mains input plug (if required) /600 CRS. Exposed T-bar (24mm wide) 600 x 600 & 1200 x 300 VERSIONS 25 x 25mm nogging (38 x 38mm max.) Ceiling Aperture* *Ceiling Aperture 572 x 572mm max.+5-0mm (600 x 600) 1172 x 272mm max.+5-0mm (1200 x 300) Plasterboard Ceiling 600 x 600 & 1200 x 300 VERSIONS CRS. Spring Tee 600 x 600 VERSION ACCESSORY: CZ Bezel Frame required 640 (600 x 600 versions only) Fitted 6-way T-piece Fitted 6-way T-piece x 300 VERSION Save on installation costs by using modular wiring Each luminaire is supplied with a T-piece connector for quick installation 5 amps max. or 20 luminaires Motionline connection into any 6 way plug/socket (if required) 10 11

7 KANBYT5 SMART T5 batten luminaires with optional reflector or mirror reflectors Photometric Guide 2 x 49W T5 Batten D.L.O.R. 84% U.L.O.R. 15% Steel body and end caps finished full polyester powder coated white Ultra slim batten section Steel reflectors finished full polyester powder coated white Extremely efficient specular aluminium mirror reflectors provide low glare illumination of racking aisles 240 FACTORS: 2 x 80W = x 49W T5 Reflector D.L.O.R. 77% U.L.O.R. 6% Batten luminaire with Smart Micro-pod Batten Range NOMINAL LENGTH APPROX. SIZE (mm) LAMP CAT. No. (mm) FIXINGS kg x 49W T5 KB 13451D Suitable for BESA fixing x 80W T5 KB 13453D on 600 to 610mm centres 3.0 FACTORS: 2 x 80W = 1.00 Batten luminaire with reflector and Smart Micro-pod CIRCUIT: D - high frequency regulating LAMPS MUST BE ORDERED SEPARATELY Ordering 2 x 49W T5 Mirror Reflector D.L.O.R. 93% U.L.O.R. 0% 140 Accessories DESCRIPTION CAT. No 1500mm white reflector KB mm mirror reflector KB Order by catalogue number: 1. Batten e.g. KB 13451D 2. Reflector type e.g. KB Example: 2 x 49W T5 Batten with 1500mm white reflector: KB 13451D/KB FACTORS: 2 x 80W = 1.00 Batten luminaire with mirror reflector and Smart Micro-pod BATTEN REFLECTOR MIRROR REFLECTOR

8 SOLOWXL SMART Suspended or surface mounted T5 high or low bay luminaire Slim profile zinc plated steel body with full polyester powder coat silver (RAL9006) Multi-lamp T5 high lumen package High performance broad and narrow distribution reflectors using the latest silver coating technology (up to 97% light output ratio) Quick release gear covers for easy control gear access during installation/maintenance Enclosed polycarbonate cover versions Suitable for use up to 10m mounting height (Versions also available for 16m mounting height) Can be multi-point suspended or surface mounted Cool gear compartments outside lamp chamber ensure long gear life Range NOMINAL BROAD NARROW APPROX. SIZE (mm) LAMP DISTRIBUTION DISTRIBUTION kg OPEN VERSION x 54W T5 SW 14033D SW 14036D x 49W T5 SW 14034D SW 14037D x 80W T5 SW 14035D SW 14038D 15.9 ENCLOSED VERSION x 54W T5 SW 14039D SW 14042D x 49W T5 SW 14040D SW 14043D x 80W T5 SW 14041D SW 14044D 15.9 CIRCUIT: D - high frequency regulating LAMPS MUST BE ORDERED SEPARATELY Photometric Guide and Energy and environmental savings See page CRS W /80W 1323 CRS. - 54W 1623 CRS. - 49/80W x 8 dia. holes 2 x 21 dia. holes 2 x 8.5 dia. holes Uplighting Attachment CRS. - 54W 1630 CRS. - 49/80W 1365 CRS. - 54W 1665 CRS. - 49/80W 15

9 SOLOWXL SMART GENERAL INFORMATION Suspended or surface mounted T5 high or low bay luminaire Photometric Guide 4 x 54W T5 Broad Distribution D.L.O.R. 92% U.L.O.R. 0% FACTORS: 4 x 49W = x 80W = 0.99 Energy and environmental savings Take a typical high rack storage warehouse containing 10 aisles and compare a HID high bay, a HID low bay and the new SolowXL. Design parameters: Racking aisle - Length 60m Width 3m Height 10m Target illuminance - 150lux at floor level Annual burning hours (24hrs per day) 4 x 54W T5 Narrow Distribution D.L.O.R. 97% U.L.O.R. 0% FACTORS: 4 x 49W = x 80W = W MBI 250W MBI 4 x 49W 4 x 49W High bay Low bay SolowXL (HF) SolowXL (Smart) Number of luminaires (per aisle) Total number of luminaires Total circuit watts per luminaire 285W 285W 212W 212W Total installation wattage 39.90kW 17.10kW 12.72kW 8.90kW* Total kwh 349, , ,427 77,999 Ordering Order by catalogue number and add suffix/prefix as required. Lamps If not included with luminaire, lamps must be ordered separately (see relevant luminaire bullet points). Illustrations Due to our ongoing policy of constant review and improvement we reserve the right to supply luminaires which may vary in detail from the illustrations shown. All dimensions shown on line drawings are in millimetres. Control Gear All standard control gear is of high quality, supplied by European manufacturers and is generally ENEC approved. High frequency fluorescent control gear is warm start for extended lamp life. Installation and Maintenance Instruction leaflets for all luminaires are available by download from Materials and Finishes Steel - Sheet steel is generally 0.7mm minimum zinc coated and may be finished in full polyester non-colour degrading powder coat. Aluminium - Louvres/reflectors are anodised aluminium in specular or satin finish. Castings and extrusions unless specifically detailed are of alloys chosen as most satisfactory for their purpose. Finishes may be surface modification pre-treatment or anodising and/or full non colour degrading polyester powder coat. Controllers - Polycarbonate and acrylic controllers are UV stabilised. Polycarbonate controllers comply with the 850 degree hot wire test as specified in IEC Fasteners - External fasteners are generally stainless steel. Standards All luminaires comply with AS/NZ 60598, are classified for ingress protection (IP code) as indicated and F marked (suitable for mounting on combustible surfaces) where appropriate. Emergency luminaires comply with AS 2293 and AS/NZS :2005. Voltage High frequency regulating (D) fluorescent-220/240v, 50/60Hz. Photometric Data Photometric data on all luminaires in this catalogue is available by download from Total annual running cost at 14c/kWh $48,933 $20,971 $15,600 $10,920 CO 2 produced per annum** 458 tonnes 196 tonnes 146 tonnes 102 tonnes Trees required to offset carbon produced per annum *** * SolowXL Smart operation assumes an average 70% power load due to occupancy and light level control ** Each kwh of electricity generated produces 1.31kg of CO 2 (Source: Victoria Government figures) *** An average tree can absorb up to 1121kg of carbon dioxide throughout its lifetime (based on U.S. Department of Energy Report on Greenhouse Gases 1998) 16 17

10 THORLUX LIGHTING DESIGN and DEVELOPMENT Design 3D computer-aided design is used to develop and model new products, with high specification materials and components. Computer simulation techniques are also used to achieve the photometric performance required. Pre-production models are fully assessed for electrical, thermal and mechanical characteristics before final production. INVENTOR 9 Product Testing Rigorous product testing is essential in maintaining our reputation for reliability and quality. Testing covers all aspects of the service conditions a product may experience including extreme ambient temperatures, dust/water ingress where appropriate and also compliance testing with international lighting equipment standards. INTEGRATING SPHERE QUALITY The Company is assessed to BS EN ISO 9001:2000., which is the customers assurance that Thorlux luminaires are subject to the most stringent quality control. CERTIFICATION The Thorlux range of luminaires is designed, manufactured and distributed by Thorlux Lighting, a division of the F.W. Thorpe plc Group. Thorlux luminaires have been manufactured continuously since 1936, the year Frederick William Thorpe founded the company. The Company now operates from the Group s modern 14,410 square metre self-contained factory in Redditch, Worcestershire, central England. Thorlux is well known throughout the world and provides a comprehensive range of professional lighting and control systems for architectural, commercial, floodlighting, industrial and tunnel applications. Photometric Data Our B.S.I. (British Standard Institute) registered Photometric Test Laboratory houses a sophisticated goniophotometer for the fast and accurate measurement of luminaire light distribution and efficiency. Results, in digital or hard copy format, are available for those wishing to plan a lighting scheme using our products. GONIOPHOTOMETER LIGHTING DESIGN Our award winning Lighting Design Department will prepare lighting scheme proposals to meet the unique needs of each project including energy saving controls where appropriate. Cost effective lighting, low cost of ownership and user comfort are three key elements accounted for in our designs. BSI KITEMARK ENEC ISO For those wishing to produce their own schemes our lighting design computer software is available upon request, free of charge. IES files are available for download from our website. We are both Dialux and Relux partners