PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT For Proposed Expansion in API Intermediate & Fine Chemicals Manufacturing Plant M/S. ASCENT FINECHEM (P) LTD Plot No. 273A & B, 272/5/P/1 2 & 493, Phase II, GIDC Vatva, Ahmedabad

2 CONTENTS Sr. No Description Page No. 1. Executive Summary 3 2. Introduction of the Project/Background information Project Description Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R & R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 24 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction M/s. Ascent Finechem (P) Ltd. by Mr. Anil M. Jain 1.2 Project Details Sr. No Name of Product 4 Methoxy benzaldehyde [Anisaldehyde] 4 Methoxy benzalalcohol [Anisyl alcohol] 4 Methoxy benzal acetate/formate [Anisyle Acetate/Formate] CAS No. Existing Quantity () Proposed Total After Expansion Methoxy benzalammine [4 MBA] Methoxy methyl benzene [PVME] Benzyloxypropionitrile [BNPT] Phenyl 2 Butanone [Benzyl Acetone] 4 Acetoxy methyl benzene [Cresyl Acetate] Aminopropyl imidazole [API] Para Hydroxyphenyl 3 butanone [Raspberry ketone] 1 [Cyano (P Methoxyphenyl) Methyl] Cyclohexanol (VNF 1) 1 (Para Methoxyphenyl) 2 propanone [4 MPA] 4 Methoxy phenyl acetonitrile [MPAN] Anisole/Veratrole Methoxy phenylethylamine [Methyl Tyramine] (Para Methoxyphenyl)

4 17. butanone [Anisyl/Acetone] 1 Methoxy Phenyl acetic acid [PMPA] Methoxy Phenyl acetic acid Hydroxy phenyl acetonitrile Benzyloxy phenyl acetonitrile [2 Amino 1 (p methoxyphenyl) ethyl]cyclohexanol Acetate [VNF 2 acetate] 1 [2 Amino 1 (p methoxyphenyl) ethyl]cyclohexanol HCl [VNF 2 HCl] 1 [2 Dimethylamino 1 (4 methoxyphenyl) ethyl]cyclohexanol HCl [VNF HCl] Venlafaxine Base Para hydroxy phenyl Acetic acid Para Benzyloxy phenyl Acetic acid Methyl 4 Hydroxy phenyl acetic acid (HPME) Ethyl 4 Hydroxy phenyl acetic acid (HPEE) 4 Hydroxy phenyl amine/base/salts [o Methyl tyramine / Tyramine] / N (4 chloronenzoyl)tyramine Mebavarine amine Para Anisyl acetone Para Anisoyl chloride Trimethoxy dobutamine HCl(DBN 3) 3,4 Dimethoxy phenyl acetonitrile [Homo veratronitrile]hvn

5 36. Homo Veratryl Amine [HVA] ,4 Dimethoxy phenyl aceticacid(dmpaa) ,4 Dihydropapavarine HCl (DPH) Octopamine hydrochloride Keto Octopamine Hydrochloride Benzilidine acetone Benzyl Acetone Amino 4 phenyl butane Indoline para Hydoxybenzyl alcohol Diethyl (thien 2 ylmethylene) malonate (ES 1) Diethyl (thien 2 ylmethyl)malonate (ES 2) Ractopamine HCl Aminopropyl Cyclohexyl Amine Methoxy benzoic acid [Anisic acid] Para cresyl phenyl acetate Para cresyl methyl ether (PCME) Anisyl butyrate Anisyl propionate Canthoxal Aldehyde C Aldehyde C

6 58. Mugentanol Majanntol Normajantol Florazone Calone Development products TOTAL Glauber s Salt Liquid/Powder form equivalent (100% Basis) MnSO4 (Mangeneze sulphate) Liquid/Powder form, equivalent (100% Basis) Green Belt Development Company having the sufficient number of plants/lawns within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Energy: Source of power is Torrent Power Fuel: Sr. Type of Fuel Fuel Used Quantity No. Existing Proposed Total in Existing Proposed Total Agro waste or Castor DOC FO (Furnace Oil) FO (Furnace Oil) (Not use) Agro waste or Castor DOC IBR Boiler (6 TPH) Small Industrial Boiler (0.8 TPH) Thermic Fluid Heater L/Day L/Day

7 1.5 Water Requirement and Wastewater Generation & Treatment Existing Proposed Sr. No. Description Water Consumption (KL/Day) Wastewater Generation (KL/Day) Water Consumption (KL/Day) Wastewater Generation (KL/Day) 1. Domestic * 2. Green Belt 2 2 Industrial 3. Process (Including R.O. Reject) Washing Boiler Cooling Tower Total *+23**= =40 Mode of Disposal: * Domestic Wastewater: Similar to existing unit, the sewage generated will be disposed off through septic tank/soak pit. Industrial Effluent: 23.KL/Day (quantity after proposed expansion) effluent generated will be treated in existing Effluent Treatment Plant having primary, secondary and tertiary treatment units and will be sent to CETP. 17 KL/Day effluent will be sent to common MEE and spray dryer facilities. 1.6 Air Pollution Source and Control Management The source of air pollution due to the project will be Flue gas emission. The source of flue gas emission is pass through stack attached to Boiler. Multi cyclone bag filter is provided as APCM to prevent flue gas emission. Source of Process gas emission through scrubber attached to Reaction vessels & as a part of air pollution, we have provided two stage Venturi PP FRP scrubber & additional scrubber will be provide four stage Scrubber system to reaction vessel after proposed expansion. 7

8 (A) Details of Flue Gas Stack ; Sr. No Existing IBR Boiler (6 TPH) Thermic Fluid Heater Small Industrial Boiler (0.8 TPH) Stack attached To Proposed Small Industrial Boiler (Dismantled) After expansion IBR Boiler (6 TPH) Thermic Fluid Heater Stack Ht (m) 30 Air Pollution Control System Multi Cyclone Bag Filter SPM Mg/NM3 Pollutants SO2 ppm NOX ppm <150 <100 <50 30 (B) Process Gas Emission Existing Sr. No. Stack attached To APCD System Stack Height Pollutants 1 Reaction vessel 1 Two stage Venturi PP FRP scrubber 20 m NH3<=175 mg/nm 3 Proposed Sr. No. Stack attached To APCD System Stack Height Pollutants 1 Reaction vessel 2 Four stage Scrubber system 20 m HCl <= 20 mg/nm3 8

9 1.7 Hazardous Waste generation & Management Sr. No. Type of Hazardous Waste Cat. No. 1. ETP Waste 35.3 Existing 0.75 Quantity Proposed 1.25 Total After Expansion Used Oil Discarded Containers/ Liners Nos./Month Nos./Month Nos./Month 4. Distillation residue Spent catalyst Kg/Year 320 Kg/Year 500 Kg/Year 6. Contaminated cotton rags or other cleaning Kg/Month 100 Kg/Month materials 7. Ammonia solution 10%: Hydrochloric acid 20% D2 Sch Glauber s Salt Liquid/Powder form equivalent (100% Basis) 10. MnSO4 (Mangeneze sulphate) Liquid/Powder form, equivalent (100% Basis)

10 Sr. No. Type of waste and category 1 ETP Waste 2 Used Oil 3 Discarded Containers & Bags 4 Distillation residue 5 Spent catalyst Contaminated cotton rags or other cleaning materials Ammonia solution 10%: Hydrochloric acid 20% Glauber s Salt Liquid/Powder form equivalent (100% Management of Hazardous waste Source of generation Collection Storage Disposal storage Effluent H.D.P.E area with treatment plant Bags Lubrication of plant machineries Raw material section During distillation process Solvents During manufacturing process From Process From Process From Scrubber During manufacturing process of H.D.P.E carboys HDPE Bags/ Carboys HDPE Bags HDPE Bags HDPE Carboys/ Drums HDPE Carboys HDPE Bags/ Carboys proper bag packing storage area storage area storage area with proper bag packing storage area storage area Store in separate storage area Store in separate storage area storage area with, at TSDF site Collection, Stoarage, by selling to Registered refiners Decontamination, by selling to authorized recyclers by incineration at CHWIF site Collection, Storage and reuse within premises after regeneration. by incineration at CHWIF site by selling to authorized user. by selling to authorized user. by selling to authorized 10

11 10 Basis) MnSO4 (Mangeneze sulphate) Liquid/Powder form, equivalent (100% Basis) During manufacturing process HDPE Bags/ Carboys proper bag packing storage area with proper bag packing user. by selling to authorized user. 11

12 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Proposed expansion in existing API, fine chemical & intermediates manufacturing plant Identification of the project proponent Presently following is the Directors of the company: 1 Mr. Anil M. Jain (CEO) 2.2 Brief description of nature of the Project Proposed expansion in existing API, fine chemical & intermediates manufacturing plant 2.3 Need for the project and its importance to the country and or region The objective is to be achieved by: Continuously reducing the Costs & improving Quality. To generate local employment To increase the export of products. 2.4 Demands Supply Gap Based on our informal survey of the market with our current customers & international customers & export opportunities, we have found that there is a big potential for the range of the products as we are planning. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials as well as some required raw materials will be imported due to non availability of materials local. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall improve the possibility of export the products. 2.7 Domestic/Export Markets We shall explore the possibility of domestic/export the products. 2.8 Employment Generation (Direct and Indirect) due to project.

13 Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project.

14 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. Category: 5(f) 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location Layout Plan: Enclosed in EC Application: Please Refer Enclosure: Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Site is very well connected by road Availability of power facilities Availability of water for industrial use Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & from the city area. Environment friendly zone. Uninterrupted power supply 3.4 Size or Magnitude of Operation Sr. No Name of Product 4 Methoxy benzaldehyde [Anisaldehyde] 4 Methoxy benzalalcohol [Anisyl alcohol] 4 Methoxy benzal acetate/formate [Anisyle Acetate/Formate] CAS No. Existing Quantity () Proposed Total After Expansion Methoxy benzalammine [4 MBA] Methoxy methyl benzene [PVME] Benzyloxypropionitrile [BNPT] Phenyl 2 Butanone [Benzyl Acetone] 4 Acetoxy methyl benzene [Cresyl Acetate] Aminopropyl imidazole [API]

15 Anisole/Veratrole Methoxy Phenyl acetic acid Hydroxy phenyl acetonitrile Benzyloxy phenyl acetonitrile Para Hydroxyphenyl 3 butanone [Raspberry ketone] 1 [Cyano (P Methoxyphenyl) Methyl] Cyclohexanol (VNF 1) 1 (Para Methoxyphenyl) 2 propanone [4 MPA] 4 Methoxy phenyl acetonitrile [MPAN] 4 Methoxy phenylethylamine [Methyl Tyramine] 4 (Para Methoxyphenyl) 2 butanone [Anisyl/Acetone] 1 Methoxy Phenyl acetic acid [PMPA] 1 [2 Amino 1 (p methoxyphenyl) ethyl]cyclohexanol Acetate [VNF 2 acetate] 1 [2 Amino 1 (p methoxyphenyl) ethyl]cyclohexanol HCl [VNF 2 HCl] 1 [2 Dimethylamino 1 (4 methoxyphenyl) ethyl]cyclohexanol HCl [VNF HCl] Venlafaxine Base Para hydroxy phenyl Acetic acid Para Benzyloxy phenyl Acetic acid Methyl 4 Hydroxy phenyl acetic acid (HPME) Ethyl 4 Hydroxy phenyl acetic acid (HPEE) 4 Hydroxy phenyl amine/base/salts [o Methyl /

16 tyramine / Tyramine] 30. N (4 chloronenzoyl)tyramine Mebavarine amine Para Anisyl acetone Para Anisoyl chloride Trimethoxy dobutamine HCl(DBN 3) 3,4 Dimethoxy phenyl acetonitrile [Homo veratronitrile]hvn Homo Veratryl Amine [HVA] ,4 Dimethoxy phenyl aceticacid(dmpaa) ,4 Dihydropapavarine HCl (DPH) Octopamine hydrochloride Keto Octopamine Hydrochloride Benzilidine acetone Benzyl Acetone Amino 4 phenyl butane Indoline para Hydoxybenzyl alcohol Diethyl (thien 2 ylmethylene) malonate (ES 1) Diethyl (thien 2 ylmethyl)malonate (ES 2) Ractopamine HCl Aminopropyl Cyclohexyl Amine Methoxy benzoic acid [Anisic acid]

17 51. Para cresyl phenyl acetate Para cresyl methyl ether (PCME) Anisyl butyrate Anisyl propionate Canthoxal Aldehyde C Aldehyde C Mugentanol Majanntol Normajantol Florazone Calone Development products TOTAL Glauber s Salt Liquid/Powder form equivalent (100% Basis) 66. MnSO4 (Mangeneze sulphate) Liquid/Powder form, equivalent (100% Basis) Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Enclosure 8 in EC Application. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Enclosure 3 in EC Application.

18 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. We will explore possibility of optimization/recycling and reuse of material in the project. 3.8 Availability of water its source, energy/power requirement and source should be given. Power & Fuel Requirement Energy Power supply is available from Torrent Power. Fuel Sr. Type of Fuel Fuel Used Quantity No. Existing Proposed Total in Existing Proposed Total Agro waste or Castor DOC FO (Furnace Oil) FO (Furnace Oil) (Not use) Agro waste or Castor DOC IBR Boiler (6 TPH) Small Industrial Boiler (0.8 TPH) Thermic Fluid Heater L/Day L/Day 10.0 Water Source The entire water requirement will be met through GIDC Water supply. Total water requirement will be 74.0 KL/day. The total industrial wastewater generations will be 40.0 KL/day. 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Liquid Waste: Source of water will be met through GIDC. Total water requirement will be 74.0 KL/day. Total waste water generation will be 43.0 KL/day. Industrial waste water generation should be 40.0 KL/Day. From which Existing 23.0 KL/Day should be discharged to CETP & proposed 17.0 KL/Day will be discharged to MEE and spray dryer facilities. Solid Waste: Generated ETP Waste should be disposed at TSDF site. Spent Catalyst will be reuse within premises after regeneration Distillation residue will be send for incineration/co. processing to cement industries.

19 3.10 Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD INTRODUCTION BASELINE ENVIRONMEN TAL STATUS SOCIO ECONOMIC STATUS & INFRASTRUCTUR PROPOSED PLANT IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. FACILITY DESCRIPTION DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM ENVIRONMEN TAL MANAGEMENT PLAN CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR.

20 4.0 Site Analysis 4.1 Connectivity 1. Site is very well connected by road 2. Availability of power facilities 3. Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) We will be incorporated topography in EIA Studies. 4.4 Existing land use pattern (agriculture, non agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us. 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free form cultivation. Availability of power facilities 4.6 Soil Classification It will be incorporated in EIA Studies. 4.7 Climatic data from secondary sources. Secondary Sources of metrological department. 4.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided.

21 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: bulk drugs & intermediates & fine chemicals Facility: Administration, Transportation 5.2 Population Projection We will include in EIA Report. 5.3 Land use planning (breakup along with green belt etc.) Total Plot Area sq.m 5.4 Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporated in the EIA Studies.

22 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, and Utility Area, administrative warehouse ETP, chemical storage area, EHS department etc;) Please Refer Plant Layout 6.2 Non Processing Area Non Processing Area (Green belt, Raw material storage area, utilities, EHS, Finished storage area, Open space) Please Refer Plant Layout in Enclosure Green Belt Company shall develop effective greenery within the factory and in front of the factory. In addition to this, vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway 6.6 Drinking water Management (Source & Supply of water) Water requirement will meet through the GIDC 6.7 Sewerage System Sewage pipes is/would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be treated (If required) and disposed by septic tank and soak pit.

23 6.8 Solid Waste Management Details of Hazardous Waste Generation & Disposal Sr. No. Type of Hazardous Waste Cat. No. 1. ETP Waste 35.3 Existing 0.75 Quantity Proposed 1.25 Total After Expansion Used Oil Discarded Containers/ Liners Nos./Month Nos./Month Nos./Month 4. Distillation residue Spent catalyst Kg/Year 320 Kg/Year 500 Kg/Year 6. Contaminated cotton rags or other cleaning Kg/Month 100 Kg/Month materials 7. Ammonia solution 10%: Hydrochloric acid 20% D2 Sch Glauber s Salt Liquid/Powder form equivalent (100% Basis) 10. MnSO4 (Mangeneze sulphate) Liquid/Powder form, equivalent (100% Basis) Sr. No. Type of waste and category 1 ETP Waste 2 Used Oil Management of Hazardous waste Source of Collection Storage Disposal generation Effluent H.D.P.E storage area, treatment plant Bags with proper at TSDF site bag packing Collection, Stoarage, Lubrication of H.D.P.E plant machineries carboys storage area by selling to Registered

24 3 4 Discarded Containers & Bags Distillation residue 5 Spent catalyst Contaminated cotton rags or other cleaning materials Ammonia solution 10%: Hydrochloric acid 20% Glauber s Salt Liquid/Powder form equivalent (100% Basis) MnSO4 (Mangeneze sulphate) Liquid/Powder form, equivalent (100% Basis) Raw material section During distillation process of Solvents During manufacturing process From Process From Process From Scrubber During manufacturing process During manufacturing process HDPE Bags/ Carboys HDPE Bags HDPE Bags HDPE Carboys/ Drums HDPE Carboys HDPE Bags/ Carboys HDPE Bags/ Carboys storage area storage area with proper bag packing storage area storage area Store in separate storage area Store in separate storage area storage area with proper bag packing storage area with proper bag packing refiners Decontamination, by selling to authorized recyclers by incineration at CHWIF site Collection, Storage and reuse within premises after regeneration. by incineration at CHWIF site by selling to authorized user. by selling to authorized user. by selling to authorized user. by selling to authorized user. 6.9 Power Requirement & Energy: Power will be met from Torrent Power.

25 7.0 Rehabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land ouatees and landless laborers (a brief outline to be given CSR policy is not applicable to this project. There shall be no displacement of any population in project area. 8.0 Project Schedule & Cost Estimates Total Project Cost: Lacs (Existing: Lacs + Proposed: Lacs) 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction for expansion activity after getting amendment in environmental clearance and amendment in consent to establish. We shall start production upon making application for amendment in CCA. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Please Refer Valuation Certificate in Enclosure: Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc.