PRE FEASIBILITY REPORT. M/s. Sayaji Laminates Pvt. Ltd. Survey No. : 213,Village-Bahutha, Ta. :Savli, Dist. : Baroda, Gujrat

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1 PR FASIBILITY RPORT OF M/s. Sayaji Laminates Pvt. Ltd. Survey No. : 213,Village-Bahutha, Ta. :Savli, Dist. : Baroda, Gujrat mail: sayajilaminates@gmail.com Prepared By: T. R. Associates C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump, S. G. Highway, Ahmedabad. Mo. No.: mail ID: trassociates@hotmail.com trassociates@ymail.com

2 1. xecutive summary M/s. Sayaji Laminates Pvt. Ltd. is proposing to manufacture P. F. Resin, M. F. Resin, & U. F. Resin at Survey No. : 213,Village-Bahutha, Ta. :Savli, Dist. : Baroda, Gujrat Proposed unit will manufacture resin for production within its premises as well as sell purpose. The total land area of company is 7611 m 2 out of which Sq. Mt. land will be used for greenbelt area development. The estimated cost of the Resin project is 1.0 Crore. Total budget allocation towards nvironmental Management Facilities will be Rs. 15 Lacs. Total 50 persons will be employed including skilled persons, unskilled persons and office staff. M/s. T. R. Associates is carried out IA/MP studies for nvironmental Clearance. Production details are given below: No. Product Total Quantity ( MT/Month) 1. Phenol Formaldehyde Resin Melamine Formaldehyde Resin Urea Formaldehyde Resin 400

3 Salient Features with in 10 km radius surroundings area as follows: S.No Important Features Description 1 Location Survey No. : 213,Village-Bahutha, Ta. :Savli, Dist. : Baroda, Gujrat Topomap F43H7 3 Longitude 73 12'36.38" 4 Latitude 22 30'37.66"N 5 MSL 45 m 6. Nearest power station MGVCL (Madhya Gujarat Vij Company Ltd.) 7 Proponent Name Mr. Dhirajbhai J. Patel Corporate office address Survey No. : 213,Village-Bahutha, Ta. :Savli, Dist. : Baroda, Gujrat Temperature range 14 0 C to 43 0 C 10 Annual Rain fall 510 mm 11 Nearest Road NH 158 (0.57 Km) 12 Nearest Railway station Samlya Jn Km 13 Nearest city Vadodara (21.0 km) 14 Nearest village Lasundra (1.95 km) 15 National H NO NH 8 (13.41 Km) 16 State H No SH 158 (0.57 Km) 17 Seismic Zone Zone-III (Less Active) 18 National Parks / Sanctuary None within 10 Km radius.

4 2. Project Proponent and their back ground. Mr. Dhirajbhai J. Patel has more than 5 years experience in field of manufacturing Resin. Brief description of nature of the project. It is a small scale project for production of resin which is used for Laminated Sheets. Need for the project and its importance to the country and or region. Formaldehyde resins are used predominantly in the wood products industry as adhesives. Growth of these resins is strongly correlated to construction/remodeling activity (which accounts for over 50% of consumption), and to a lesser degree, to the automotive industry. The proposed products like Resins (Melamine Formaldehyde, Urea Formaldehyde and Phenol Formaldehyde) mainly used to produce lectrical Insulation Board and H.P. Decorative Laminated Sheets. These sheets have good market demand to develop the home and office for furniture. Demand-Supply Gap. The average production of decorative laminates has crossed approximately 130 million sheets inclusive of all thicknesses but the gap between installed capacity and demand is growing bigger. During FY phases that gap narrowed with sudden demand in lower thickness segment but later capacities came in place and the Decorative laminate market became a pressure driven market. The below graph shows the gap which indicates more supply means pressure on pricing, profits etc. It is caution for any new comer that if he enters, he should be prepared for "More investments, more efforts and a long wait for margins". The burgeoning market demands of urban and semi-urban India are estimated at Rs 5,00, 000 crore. The demand-supply gap has already attracted foreign players to India; and the e-retailing boom offers immense business opportunities. But a mere 15% of India's woodworking industry is organized. Its semi-skilled carpenters, selfstyled interior decorators and small-scale local manufacturers will need to be

5 trained and organized to meet future market demands and exploit business opportunities. Imports v/s Indigenous production. Indian market is open and big that is why every kind of import is booming. Indian plywood and panel trade has become global place as the consumption of different imported ply panels are on the rise. Unlike before Indians are now welcomed by plywood manufacturer of china. arlier India was a self dependent country for commercial or high quality plywood, but sharp drop in domestic manufacturing output has resulted in material sourcing from countries like Burma, Malaysia, Indonesia, China, Vietnam etc. Now Indian plywood market is somehow curtailed or competed by incoming panel products from China. Be it film face, decorative, Laminate or MR plywood everything is now being imported partially or more and is sold. Indian industrialist must understand the fact that its no more a regional shift, it is a global shift. Indian technology should be upgraded an updated at par with international standards. The working environment in India has changed tremendously. arlier the trade fairs were hardly participated by foreign timber, lumber and plywood manufacturing companies where as now it is flooded with global suppliers. xport Possibility. There is only local market of resin. It is an intermediate product for manufacturing of Laminated Sheets. Liquid resins are quite expensive for export. So we have only local sale market for distribution. mployment Generation (Direct and Indirect) due to the project. This project will provide direct employment to 50 people whereas it will provide employment to many others indirectly. Plywood and Laminated sheet Industries provide employment to large number of people.

6 3. Project Description (i) Type of project including interlinked and interdependent projects. Resins including P.F. resin, M.F. resin & U.F. resin are used in production of laminated sheets and plywood. So Plywood Industries and Laminated sheets Industries will be interdependent on resin Industries. (ii) Location Latitude: 20 37'3.16"N Longitude: 72 58'5.89" Google Image of Proposed Location.

7 Key Plan of proposed site

8 (iii) Project description with process details 1. Phenol Formaldehyde Resin: Manufacturing Process First all raw materials like phenol, formaldehyde & caustic will be added into closed vessel. Stirring & heating will be done up to 60 C. After 60 C stop heating. Reflux is done for 30 minutes up to 98 C. Vacuum distillation will be started. ater will be removed from the vessel as per the batch size. Cooling down to 40 C. Methanol will be added for dilution purpose. Phenol Formaldehyde Resin will be ready for use in Laminate sheets. Reaction Chemistry

9 Process Flow Diagram Phenol Formaldehyde Limped Reaction Vessel Stirring and heating up to 60 C Process Flow Diagram Reflux for 30 Minutes Vacuum Distillation ater Cooling Methanol Dilution Product: Phenol Formaldehyde Resin

10 2. Melamine Formaldehyde Resin: Manufacturing Process First all the raw materials melamine & formaldehyde will be added in Limped reaction vessel. Stirring & heating will be done upto 95 C for 1 Hr. Cooling down to 40 C. Melamine Formaldehyde Resin will be ready for use in Laminate sheets. Reaction Chemistry N H 2 N N N NH 2 + H 2 C O fast N N N NH 2 H 2 C N CH 2 melamine formaldehyde OH HO melamine formaldehyde resin Process Flow Diagram Melamine Formaldehyde Limped Reaction Vessel Stirring and Heating up to 95 C for 1 hr Cooling at 40 C Product: Melamine Formaldehyde Resin

11 3. Urea Formaldehyde Resin: Manufacturing Process First all the raw materials Urea & Formaldehyde will be added in Limped reaction vessel. ph will be adjusted to ph 9.0 by adding acetic acid. Stirring & heating will be done upto 95 C for 50 Minutes. Heating will be continued until tolerance (10:40) is achieved. ph will be adjusted to 9 by adding Caustic. Cooling down to room temperature. Urea Formaldehyde Resin will be ready for use and sale purpose. Reaction Chemistry

12 Process Flow Diagram Urea Formaldehyde Limped Reaction Vessel ph adjusted to 9 Acetic Acid Stirring and Heating up to 95 C for 50 Minutes Caustic ph adjusted to 9 Cooling Urea Formaldehyde Resin

13 List of Raw Materials Sr. No. Name of the product 1 Phenol Formaldehyde Resin Name of Raw Materials Quantity in MT/Month Phenol Formaldehyde Acetic acid 2.0 Caustic Melamine Resin 3 Urea Formaldehyde Resin Formaldehyde 240 Melamine 160 Urea 160 Formaldehyde 240 Acetic Acid 2.0 Caustic Resource optimization/ recycling and reuse envisaged in the project, if any, should be briefly outlined. Our main raw materials urea and formaldehyde are easily available from developmental city like Baroda, Surat etc. 5. Availability of water its source, nergy/ power requirement and source should be given. ater source: Bore well nergy/power requirement: 320 HP from MGVCL

14 6. Quantity of wastes to be generated (liquid and solid) and scheme for their Management/disposal. Solid waste generation and disposal Sr. No. Description Category Quantity Mode of Disposal 1 TP Sludge Used Oil MT/Month 50 Lit./ Month Collection, storage and Disposal at TSDF Site Collection, storage and used within premises as a lubricant / sold to registered recycler. 3 Discarded Plastic bags Nos./ Month. Collection, storage & sell to authorized vendor 4 dge aste Cutting MT/Month Collection, storage & disposal at common Incineration facility

15 aste water generation and Disposal facility 4800 liter waste water will be generated from the washing activity. ffluent treatment plant: (1) 4000 liter/day: boiler Blow down (2) 200 liter /day: washing (3) 600 liter/day: cooling tower blow down Flow Diagram of TP. Industrial effluent Collection & Neutralization Tank Holding Tank (Photo Fenton Reagent) Primary Settling Tank vaporator

16 7. Schematic representations of the feasibility drawing which give information of IA purpose.

17 4. Site Analysis (i) Connectivity. Nearest Railway Samlya Jn Km station Nearest National NH Km highway Nearest Airport Baroda 20.0 Km Nearest State highway SH no km (ii) Land Form, Land use and Land ownership. This is a new unit manufacturing of Laminated Sheets.

18 Fig: 1 Land use pattern Land possession document are attached as annexure: A.

19 (iii) Topography (along with map). Project site (iv) xisting land use pattern. Fig: 2 legendry map of Baroda district xisting land use pattern shown in fig no: 1 (v) xisting Infrastructure. (1) Nearest railway station: Samlya Jn. Railway station is 9.95 Km from the project site (2) Nearest Highway: state highway 158 is 0.57 km from the project site. (3) Nearest Airport: Baroda is 20.0 km from the project site. (4) Power: 320 HP from Madhya Gujarat Vij Company limited. (5) ater : Source of the water is Ground water (6) Basic amenities: ducational facility: - Sigma Institute of Technology & ngineering, aghodiya is 23.1 km from the project site. Temple: Nilkanth Mahadev Temple is 7.1 km away from the project site. Hotel: Anand Prakash hotel is 5.7 km away from the project site.

20 Post Office: - India post office,manjusar is 8.8 km away from the project site. Hospital: - Satyam Hospital, Baroda is 20 km away from the project site. (vi) Soil classification of district mahesana Madhya Gujarat region compries of Panchmahal, Dahod, Anand, Kheda, and Baroda Districts. Dominantly the Soils are very deep, well drained and fine and medium textured. They are slightly alkaline, slight to strong saline. Soil depth in Madhya Gujarat is well distributed in two parts. The Soils in western side are dominantly very deep followed by moderately deep and in eastern part soils are dominantly shallow followed by moderately shallow. The Soils in Panchmahal, Dahod, Anand, Kheda, and Baroda District dominantly distributed to very deep soil depth class followed by shallow depth Moderately deep soil are also observed, Soil salinity in Madhya Gujarat varies from slight to strong salinity class. In Baroda District soil salinity belongs to slight to moderate and severe towards coastal. In these districts soil salinity is moderate.

21 (vii) Climatic data from secondary sources. STATION:- BARODA YAR: MONTH: - MARCH LMNTS: - (1) IND DIRCTION & (2) IND SPD RPORTD IN KMPH DA T 0830 HRS 1730 HRS 0230 HRS 0530 HRS 1130 HRS 1430 HRS 2030 HRS 2330 HRS DIR SP D DIR SP D DIR SP D DIR SP D DIR SP D DIR SP D DIR SP D DIR SP D N 006 N 004 N 014 SS S S 004 N 008 SS 010 S N 014 N 008 N S 006 N 008 N 008 N N S S N 006 N S 008 w N 006 S S N 006 N 008 S N 008 N N N 018 N 006 N S 006 N 012 N N 010 N 006 N N 010 N N N N 010 N N 022 N N 018 N 012 N N N 008 N 008 N N 012 N N N S N 008 N 008

22 S N 008 N 012 N N 010 N 004 N 010 N N 014 S N N 010 N S 006 N S N N 004 N 004 N N N N 006 N 008 N 012 N N N 010 N 012 N N N 010 N 008 N 012 N N N 008 N 012 N S 006 N 014 N 008 N 006 N 006 N 008 N 010 N N N 012 N N N N 012 N N 008 N 010 N 008 N N 004 N 014 N 006 N N N N 012 N 012 N 010 N 006 N 006 S 006 S SS SS 014 S S 008

23 DAILY MTOROLOGIL DATA STATION: - BARODA YAR: MONTH:- MARCH LMNT: - RLATIV HUMIDITY IN % (PRCNTAG) DAT 0830 HRS 1730 HRS 0230 HRS 0530 HRS 1130 HRS 1430 HRS 2030 HRS 2330 HRS

24 (viii) Social Infrastructure available. ducational facility: - Sigma Institute of Technology & ngineering, aghodiya is 23.1 km from the project site. Temple: Nilkanth Mahadev Temple is 7.1 km away from the project site. Hotel: Anand Prakash hotel is 5.7 km away from the project site. Post Office: - India post office,manjusar is 8.8 km away from the project site. Hospital: - Satyam Hospital, Baroda is 20 km away from the project site. 5. Planning Brief (i) Planning Concept (type of industries, facilities transportation etc) Town and Country Planning/Development authority Classification. It is Laminated sheet manufacturing industry located in Baroda district. Total available area is 7611 sq. meter out of it sq. meter area will be provided as a greenbelt area. Industry wants to manufacture different types of resin used in laminated sheets manufacturing plant.

25 (ii) Population Projection In 2011, Vadodara had population of 4,165,626 of which male and female were 2,153,736 and 2,011,890 respectively. In 2001 census, Vadodara had a population of 3,641,802 of which males were 1,897,368 and remaining 1,744,434 were females. Vadodara District population constituted 6.89 percent of total Maharashtra population. In 2001 census, this figure for Vadodara District was at 7.19 percent of Maharashtra population. (iii) Land use planning (breakup along with green belt etc). 1 Built Up Area Sq mt 2 Green belt area Sq. mt 3 Open/ Road area Sq. mt Total Area Sq. mt (iv) Assessment of Infrastructure Demand (Physical & Social). Super Specialty and modern health facilities and medical stores are needed around. (v) Amenities/Facilities. Industry will provide 2.5 % of total profit for CSR activity. 6. Proposed Infrastructure (i) Industrial Area Industry will provide square meters built up area for industrial process activity. hich provide all needed facility including proper ventilation, safe handling system, etc. (ii) Residential Area Industry will provide labor quarter for their labors and provide all basic facilities to them. (iii) Green Belt.

26 sq. meter area will be proposed for greenbelt development. Approx sq. mt area will be proposed for tree cover area (approx 46 trees). (iv) Social Infrastructure. The PP proposes the following social infrastructure facilities within 10.0 km periphery of the proposed project. ducation Facilities:-Many Facilities for village schools like game kits, drawing kits, table-chairs; school construction (classroom/toilet/school boundary), ceiling fans/ coolers or books for school library are proposed. Health Facilities:-The PP proposes to provide assistance to existing health facilities in Nearest Hospital, for improvement in health facilities or services. (v) Connectivity The nearest city is Vadodara. Approaching road state highway no 158 is 0.57 km away from the project site. (vi) Drinking ater Management Out of liter/day water approx 6750 liter water will be consume for domestic purpose; 4500 L/day water will be consume for green belt development and 9112 liter/ day fresh water will be used for industrial purpose. (vii) Sewerage System. Domestic waste water 6500 liter/day will be disposed through soak pit system. (viii) Industrial aste Management liter/day waste water will be generated from the process activity. It will be treated in effluent treatment plant and evaporate after treatment. (ix) Solid aste Management Used oil, TP waste, discarded bags are the main solid hazardous waste generated from the proposed unit. Used oil will be send to register recycler, TP sludge will collected from sludge drying bed, stored into solid waste storage area and disposed to authorized TSDF site. Discarded bags will be sold to approved vendor. (x) Power Requirement & Supply / source

27 320 HP from MGVCL. 7. Project Schedule & Cost stimates (i) Likely date of start of construction and likely date of completion Start construction work: 1 st week of December, 2015 Completion of construction work: June, 2016 (ii) stimated project cost along with analysis in terms of economic viability of the project. Total project cost of resin is around 1 crore.