Pre-feasibility report for. New proposed Oleo chemical manufacturing unit. M/s Fine Organic Industries Pvt. Ltd

Transcription

1 Pre-feasibility report for New proposed Oleo chemical manufacturing unit By M/s. Fine Organic Industries Pvt. Ltd PROJECT TERMED UNDER SCHEDULE 5 (f) (SYNTHETIC ORGANIC CHEMICALS) CATEGORY - B Prepared By M/s Fine Organic Industries Pvt. Ltd N 42/1, Additional Ambernath MIDC, Dist: Thane Maharashtra, India Web: fineorganics.com

2 Chapter 1 Executive Summary Company Profile Founded in 1970, Fine Organics was the brainchild of Mr. Ramesh Shah, a Mumbai-based businessman with experience in chemical trading and Mr. Prakash Kamat, a skilled technocrat from India s most premier chemical technology school. Together, they envisioned the potential of Oleochemical derivatives and created an organization founded on the pillars of innovation and passion. Fine Organics introduced the Indian market to high-quality additives for specialty applications with raw materials from locally-grown plant sources and quality levels on par with international standards. Today, Fine s range of innovative additives have expanded their reach into several specialty applications in food, plastics, cosmetics, textiles, paints, inks, rubber and many more. Our products are appreciated and accepted globally due to their consistent quality and competitiveness. A technology and customer-driven company, Fine Organics enjoys a privileged position in the specialty additives industry globally. Fine Organics owes its growth and success to its expertise on Oleochemistry, in-house manufacturing technology, customercentric research and development and a techno-commercial mindset. We are proud to have highly qualified technocrats in marketing, production and quality control that provide exceptional support to our customers, suppliers and distributors. Through constant innovation and an unwavering focus on our core competencies, Fine Organics has been able to develop a unique range of specialty additives for a wide variety of applications. Fine Organics is a leading producer of specialty additives for foods, plastics, rubbers, paints, inks, cosmetics, coatings, textile auxiliaries, lubes and several other specialty applications. Research in manufacturing industry today is about innovation and providing break through solutions to customer demand. In providing Research and Development support, the world is passing through a transformation from empiricism to strategy. In the case of Fine Organics, our competitive, know-how based, integrated approach towards research has consolidated our position globally as a solution provider. We strive to transform our knowledge and experience in Oleochemistry to innovate and formulate newer additives for diverse applications. The Fine Research and Development Center is a place for applied research, analysis & synthesis in addition to application development integrated with process technology research. We have a team and infrastructure in place that is capable of shaping a concept to an additive up to semi-commercial level in the housed pilot plant facility. The center is recognized by the Department of Science & Industrial Research of the Ministry of Science & Technology of Government of India. Our R&D cell consists of a fully equipped laboratory with state-of-the-art equipment, a pilot plant with all the accessories that facilitate the scale-up procedure and also, a vast library back-up. Process development and validation are also of prime importance. New equipments which help in the betterment of process conditions are continuously evaluated and modified to achieve higher consistency in 1

3 quality, new product development and cost efficiency. The facilities at R&D include organic synthesis, analytical method development, scale up synthesis on pilot plants & application development support for plastics and foods. Our highly-qualified team comprises of specialists in the field of Oleochemistry with training from elite institutions such as Institute of Chemical Technology (ICT) in Mumbai. Fine Organics R&D works very closely with its partners at all stages and supports innovation in production process and application development. All of Fine s facilities are fully geared towards meeting growing global demands. Our products are appreciated by customers worldwide for their consistent quality and packaging standards. Our manufacturing facilities are located near Mumbai (around 65 km from the port). Additionally, we have joint ventures in Malaysia (since 1988) and Thailand (since 1994). Regardless of their location, these facilities follow the same standards set by Fine's founders in safety, housekeeping, productivity and controls. Our facilities are audited regularly by internal as well as external teams. Owing to our high consistency and low complaint rates, we have been awarded by our major customers as an A+ grade vendor. By closely working with our process and engineering R&D team, we have developed technology and processes that employ complete automation from raw material storage to product packaging. Our automation system has been designed to follow the strictest standards in process safety along with data backup and disaster recovery features. As a result, all our facilities have a lean organizational structure with a well-qualified team focused on safety, productivity, consistency, and quality and customer satisfaction. Fine Organics Industries pvt ltd proposes to establish a new manufacturing facility of Oleo Chemicals at plot no- N-42/1, Additional Ambernath MIDC, Dist Thane. Plot plan possession receipt / plot possession letter is at Annexure I The google image of the plot site is at Annexure II Proposed Layout Plan for new establishment is attached as Annexure III. Prior Environmental Clearance is mandated by Ministry of Environment and Forests, as vide EIA Notification SO 1533, dated September 14, 2006 and its amendments for Synthetic Organic chemicals manufacturing units. This project falls under category B and item no. 5(f): Synthetic organic chemicals. The project brief is summarized in the table below Project summary at a glance Sr. No Particulars Details 1 Name of Company Fine Organic Industries Pvt. Ltd 2 Products Fatty Amides (Primary & Secondary Amides of fatty acids), Distilled Mono Glycerides of fatty acids, Special fatty acids 2

4 esters (Mixed special esters of fatty acids) and its by product Liquor ammonia 3 Location Plot no. N-42/1, Additional Ambernath MIDC area, Dist Thane, Maharashtra. 4 Name of the project Manufacture of (1) Fatty Amides 20,000 TPA (2) Distilled mono glycerides of fatty acids 7,500 TPA (3) Special fatty acids esters (Mixed special esters of fatty acids): 20,000 TPA Total 47,500 TPA By product 1200 TPA liquor ammonia 5 Total land area of 20,000 sq m the plot 6 Total proposed built 20,000 sq m up area 7 Raw material Refer chapter 3 8 Water Total fresh water requirement shall be approximately 85 CMD. It will be source from MIDC. 9 Power Total power requirement is 2000 KVA. It will be sourced from MSEDCL. 10 Manpower Approx. 150 Nos. (Total) 11 Waste water quantity (estimate) Trade effluent: 7.5 cmd Domestic effluent: 10.5 cmd Total effluent generation: 18 cmd 12 Air emissions The air emissions will be from boiler, Thermic fluid heater and DG set. DG sets shall act as stand by source of electricity for the site. Adequate stack height as per statutory norms will be provided to all the utilities. The emissions from the process will mainly be from the reactors during the manufacturing processes and this is mitigated by scrubbers. 13 Solid Waste Refer chapter 3 14 Project cost Approx. 40 Crores The Land shall be used as Industrial land thus there shall be no change in land use. This industrial plot is allotted by MIDC in the year (Allotment letter / plot possession letter is at Annexure I). MIDC has provided all basic infrastructures like Electrical Power, water supply, the internal road network, external approach road and networking with CHWSTDF (Common Hazardous 3

5 Waste Storage Treatment and Disposal Facility). There is no sensitive establishment in the vicinity such as health resort, hospital, archaeological monuments, sanctuaries, etc. To treat both effluents Industrial & Domestic, a combined Effluent Treatment Plant of adequate capacity shall be provided. The land and infrastructure is made available by MIDC and the raw material is easily available through the easy transport via road connectivity by local suppliers. 4

6 Chapter 2 Introduction of the Project 2.1 Identification of the project and Project Proponent This is a new project for the manufacturer of Fatty amides, special fatty acid esters and distilled mono glyceride of fatty acid by well-known business house Fine Organics. Fine Organics are the major manufacturer of variety of specialty additives with expertise in the field of Oleo-chemistry. 2.2 Need of project with description for region and country Our industry is mainly involved in the manufacturing of additives with varied applications in the areas of Polymer, Personal care, Cosmetics etc. In India there are very few manufacturers of such additives & thus with their demand they are many times imported from other countries. But as we are producing all these products with best quality, thereby reducing the demand of import, which eventually helps to save Nations foreign exchange. Our many products are having very good demand in foreign market which is adding to the export business & thereby to the foreign revenue to our country. 2.3 Brief Description of Project Size: It is proposed to produce following products at the new site. The existing and proposed products are summarized below Sr. Product / By product No Products 1 Fatty Amides (Primary & Secondary Amides of fatty acids) Proposed production capacity (TPA) 20,000 2 Distilled Mono Glycerides of fatty acids 7,500 3 Special fatty acids esters 20,000 (Mixed special esters of fatty acids) Total 47,500 By Product 1 Liquor ammonia Export Possibility 80% of our products are exported to various countries. Thus our organization is adding value to our nation s Global business & also benefiting the economy. Thereby the establishment of the proposed project is very well beneficiary & justified. 5

7 2.5 Domestic / Export Markets 20% are supplied to domestic markets which are commonly used in Plastics & Polymer industries. Since our products are import substitute we further contribute in reducing the nation s import. 2.6 Employment Generation due to Project (Direct and indirect) The proposed establishment of plant at plot N-42/1 will certainly lead to increase in employment generation. We propose to have our Processes be close loop system processes & shall run by highly automated technology. We will have employment generation for operation, maintenance, Packaging, Dispatch, administration etc. Also there is great potential for employment in the downstream industries. 6

8 Chapter 3 Project Description 3.1 Type of Project: The project is for manufacture of Oleo chemicals as follows: Sr. No Products Product / By product Proposed production capacity (TPA) 1 Fatty Amides 20,000 (Primary & Secondary Amides of fatty acids) 2 Distilled Mono Glycerides of fatty acids 7,500 3 Special fatty acids esters 20,000 (Mixed special esters of fatty acids) Total 47,500 By Product 1 Liquor ammonia Location of the Project Details Of Nearest Infrastructure Facilities Sr. No Destination 01 Nearest Town Ambernath 02 Nearest National Highway NH-4 03 Nearest Airport Mumbai 04 Nearest Railway Station Ambernath 05 Nearest Port JNPT App. Distance of Project Site 3 km 35 km 35 km 6 km 35 km The project is proposed at Plot No N-42/1, Additional Ambernath MIDC, Dist. Thane Maharashtra. The Geographical Location of this plot is at N Latitude and E Longitude with an elevation of 44 meter above sea level MSL. Site coordinates are as follows: Direction Longitude Latitude North east corner N E North west corner N E South east corner N E South west corner N E 7

9 This site is in premises of MIDC Estate which is meant for these types of Industries. GPS Location on Google Imagery of the proposed site is attached for as (Annexure I). Land Form: Land is on plain contour; it is flat terrain. Land Ownership: Land ownership is with project proponents (Fine Organics) Existing Land Use Pattern: The Land is reserved for Industrial use & the proposed project shall be at the same plot. Existing Infrastructure: Presently there is an existing Infrastructure around the site. Infrastructure like water, electricity, telephone facility, roads already available. Other Infrastructure like, hospital, school, housing, entertainment, daily needs are available easily at Ambernath Town (Which is at distance of about 6 km) MIDC Additional Ambernath provides many basic facilities like uninterrupted water supply, power and Road Network. When various sites were seen, this site appeared to be environmentally best as also from the business angle and therefore this option was finally adopted. This site is inside the campus of the MIDC and means safe transportation, less need of Utilities, less constructing buildings and roads, less fuel, less water with optimization of infrastructure. There is no sensitive establishment in the vicinity such as health resort, hospital, archaeological monuments. The justification of location for the project is as under a. Availability of required land and infrastructure for locating the establishment for the synthetic organic chemical manufacturing. b. Suitability of land from topography & geological aspects, synergy and business point of view c. Proximity to rail / road to facilitate transport of equipment / materials/ product d. Availability of adequate quantity of water to meet water requirements. Lay-Out Refer Annexure III for the proposed plant site layout plan. 3.3 Project Description with Processes Details: Manufacturing Process: Broad manufacturing process of the chemicals is depicted below. a) Manufacture of Fatty Amides (Primary & Secondary Amides of fatty acids) Brief Process Description of Fatty Amides Fatty acid amides manufacturing is addition reaction of fatty acid with ammonia to form fatty acid amides. The different types of formed amides are refined, powdered and packed. Process block diagram of Fatty Amides process 8

10 b) Manufacture of Fatty Acid esters: Brief Process Description (fatty acid esters) Fatty acid ester manufacturing is addition reaction of fatty acid with glycerin/propylene glycol in presence of catalyst/additives to form ester and water. The different types of formed esters are refined, powdered and packed. c) Distilled Mono Glycerides (DMG) of fatty acids Mentioned above in (b) 9

11 3.4 Raw Material for finished Product: Raw Materials: The basic raw material for the product capacity is submitted herein below. Source for Raw Material Procurement: Raw Material is easily available in the local market. Mode of Transport of Raw Materials: Few of the raw materials will be transported locally and few will be imported from the International Market. Mode of transport to site is by road truck/tankers. Major Raw materials and its storage: Sr.No. Particulars Unit Total consumption Qty. per year proposed Storage condition & capacity in KL Raw Material 1 Stearic acid T Tank 2 x Oleic acid T 1000 Tank 1 x HPS T 6500 Tank 1 x Erucic acid T Tank 2 x Palmitic acid T 500 Tank 1 x Glycerin T 2000 Tank 1 x Lauric acid T 1500 Tank 1 x Ethylene Diamine T 500 Tank 1 x Fatty alcohols T 1000 Tank 1 x Furnace oil KL As required Tank 1 x HSD KL As required Tank (UG) 1 x Oleyl amine T 500 Drums - 13 Propylene glycol T 500 Drums - 14 Monoethanol amine T 400 Drums - 15 Stearyl amine T 250 Bags - 16 Lime T 550 Bags - 17 Polyethylene wax T 900 Bags - 18 Paraffin wax T 600 Bags - 19 Penta erythritol T 300 Bags - 20 Caustic Flakes T 700 Bags - 21 Behenic acid T 850 Bags - 22 Adipic acid T 125 Bags - 23 Ammonia T 3,000 Cylinder - Finished Product + By product 1 Liquor ammonia T - Tank 1 x Resource Optimization: 10

12 Fine Organics are desirous to establish the manufacturing facilities for the products indicated above. The resource optimization shall be carried out at the site and with other Fine organic site in order to reduce wastage and minimum transport needs. 3.6 Availability of Resources (Water, Energy/Power Requirement): Power: The proposed power requirement for the facility is 2000 KVA which will be source from MSEDCL grid. Water: The total water requirement is about 85 cmd for domestic, process, Boiler/cooling and gardening purpose. It will be source from MIDC which is available at site. Fresh water requirement and waste water generation for proposed establishment shall be as follows: Fresh water intake No. Description Proposed water input (cmd) 1 Domestic 13 2 Industrial cooling/boilers Processing whereby water gets polluted and 6 pollutants are easily biodegradable 4. Gardening 20 Total 85 Manpower: Expected manpower requirement for the establishment shall be as follows Description Proposed, No (approx.) Permanent 125 Contract 25 Total 150 Steam / Process heat Requirement: The steam requirement and process heat requirement for the proposed set up shall be met from the steam generator and Thermic fluid heater respectively. The fuel requirement shall be as follows Sr. No Capacity Nos Fuel requirement 1 Thermopac (20 lackcal/hr) 2+ 1 = 3 Natural gas: 8500 m3/day 2 Steam generator (800 kg/hr) = 3 *It is proposed to use natural gas at this plant facility. (Furnace oil shall be used only in case NG is not available and will be maintained as standby) Stacks of requisite heights for above shall be provided as per statutory norms. DG Set: 2 DG sets of total 1000 KVA (each) capacity are proposed to be installed at this site. Their fuel requirement (only in case of emergency) shall be as follows: Sr No Capacity Nos Fuel requirement KVA (emergency use only) lit/hr (HSD) (at full capacity for 1 DG) 11

13 3.7 Waste Generation and its treatment, disposal I. Waste water Generation & Disposal No. Description Proposed Disposal generation (cmd) 1 Trade effluent 7.5 Trade effluent shall be treated and reused/recycled within plant premises. 2. Domestic effluent Domestic effluent shall be treated at 10.5 STP and treated effluent shall be used for green belt within premise. Total 18 ZLD (Zero liquid discharge) II. Solid Waste Generation & Disposal (a) Non Hazardous Solid Waste: Sr Waste type Category no / Proposed Disposal No schedule *Quantity 1 Iron scrap -- 5 TPA Sale to scrap dealer 2 Plastic waste -- 5 TPA Sale to scrap dealer * Estimate, Quantity shall be worked out during EIA stage. (b) Hazardous Waste: The quantification of hazardous solid waste generated from present activity and proposed activities is presented as follows: Sr Category no / Waste type Proposed Quantity* Disposal No schedule 1 ETP sludge# kg/month CHWTSDF * Estimate, Quantity shall be worked out during EIA stage. # ETP + ZLD sludge 12

14 Chapter 4 Site Analysis 4.1 Connectivity: This proposed Fine Organic s new facility shall be located at Plot N -42/1, Additional Ambernath MIDC in Thane district, Maharashtra. The Site is 3 km from Ambernath town and 3 km from nearest Ambernath railway Station. The land and infrastructure is made available by MIDC and the raw material is easily available through the easy transport via road connectivity. 4.2 Land form, Land use and Land ownership: Land Form: Land is on plain contour, it is flat terrain. Land Ownership: Land ownership is with project proponents (Fine Organics) 4.3 Topography: The district is divided into three parts on the basis of its topography. The central portion having Sahyadri ranges and its slopes is mainly forest area The Central Region covering mostly paddy fields and Western part along the West coast, where horticulture, cultivation of high quality fodder and vegetables are agricultural practices. Fine Organics (N 42/1, additional Ambernath MIDC) shall be located almost in the western part of state of Maharashtra at an altitude of approximately 23 meters above the sea level. It is located in Thane district. The Geographical Location of this Industry is N Latitude and E Longitude. 4.4 Existing land use pattern: Vacant MIDC plot 4.5 Existing Infrastructure: At present there is an Effluent treatment plant with 30 CMD capacity at site & One UG Tank with 7.5 Lakh Litre (750 KL) capacity at the plot N-42/ Soil Classification: Thane District forms a part of North Konkan Region. Which lies between the Sahyadri hills in the east and the Arabian Sea in the West. It has coastal line of about 113 Kms. It lies Between 18 42' and 20 20' North latitudes and 72 45' to 73 48' East longitudes in eastern part of the state Its East-West spread is maximum at the South which is about 100 Kms. The North-south length is approximately 140 Kms. District head quarter Thane is about 25 Kms from the international airport and 35 Kms from the main down town of Mumbai City. 13

15 The soils of thane district can be conveniently divides into three categories. Black Soil containing sand Red soil in the eastern region mostly on the slopes and Brownish-black soil in the patches of the valleys mostly lying between the coastal plains and the hilly slopes of Sahayadri. The first type of soil, which is found in Dahanu, Palghar, Vasai and Thane tahsil, is fertile and useful for horticulture, Paddy cultivation and vegetables. Whereas, the second type which is found in Mokhada, Talasari and some parts of other tahsils on the Eastern slopes is useful for growing coares millets like Nagli and Varai. The third type of soil found in Bhiwandi, Kalyan and Shahapur tahsils is useful, particularly for Paddy cultivation. 4.7 Climate data from secondary sources: The climate of the district is distinctly different on the coastal plains and on the eastern slopes. Being fully tropical, the climate on the coast, the coastal strip including Thane, Vasai, Palghar and Dahanu tahsils is very humid and warm. On the other hand, the climate on the eastern slopes and in the plains at the foot of the slopes is comparatively less humid. However, variation in temperature in the eastern region is more than that on the coastal strip. The maximum temperature lies between 28.0 to 35.2 centigrade and the minimum temperature lies between 16.3 to 26.5 centigrade. The district gets assured rainfall of 2000 to 4000 m.m. from the South-West monsoon during the months June to September. Generally highest rainfall is recorded in the month of July. It is considerably more inland than on the coast. It is also less towards the North more inland than on the coast. It is also less towards the North than towards the South. The total geographical area of the district is 9558 Sq. Kms which is 3.11% of the total Maharashtra area. The district has 15 tahsils out of which Shahapur tehsil is the largest area of 1555 Sq. Kms and Talasari tehsil is the smallest area of 268 Sq. Kms. 14

16 Chapter 5 Planning Brief 5.1 Planning Concept: Plot is at well-established Additional Ambernath MIDC area Purified Water supply from MIDC Well-developed roads and connectivity. Infrastructure facilities available established MIDC site Integration with the existing nearby Fine Organics manufacturing facility 5.2 Population Projection: An official Census 2011 detail of Thane, a district of Maharashtra has been released by Directorate of Census Operations in Maharashtra. Enumeration of key persons was also done by census officials in Thane District of Maharashtra. In 2011, Thane had population of 11,060,148 of which male and female were 5,865,078 and 5,195,070 respectively. In 2001 census, Thane had a population of 8,131,849 of which males were 4,377,747 and remaining 3,754,102 were females. Thane District population constituted 9.84 percent of total Maharashtra population. In 2001 census, this figure for Thane District was at 8.39 percent of Maharashtra population. There was change of percent in the population compared to population as per In the previous census of India 2001, Thane District recorded increase of percent to its population compared to Assessment of Infrastructure Demand (Physical and Social): No major infrastructure demand 15

17 Chapter 6 Proposed Infrastructure 6.1 Industrial area: Fine Organics industries Pvt. Ltd., N-42/1 Additional Ambernath proposed to set up capacity for manufacture of Oleo chemicals based on demand and market projection. 6.2 Residential Area: No Residential area has been proposed within the plant site. 6.3 Green Belt: Green belt of adequate area within and around the project site shall be carried out as per norms and requirement. 6.4 Social Infrastructure: Local people will be given preference wherever found suitable for all the jobs in the plant, direct as well as indirect. Thus the project shall have a positive impact on the employment pattern of the region. Economic status of the local population will improve due to increased ancillary/business opportunities, thereby making positive impact. Educational, medical & housing facilities will improve due to the proposed project. 6.5 Connectivity: This proposed project facility shall be located at Additional Ambernath MIDC area, in Thane district, Maharashtra. The Site is 3 km from Ambernath town and 3 km from nearest railway Station. The land and infrastructure is made available by MIDC and the raw material is easily available through the easy transport via road connectivity. 6.6 Water Management: The total water requirement is about 84.5 cmd for Domestic, boiler/cooling, Greenery and process. The source of water shall be from MIDC. The water supply will be through the good offices of MIDC. Their source is from Dam Barvi. We will not be encroaching on anybody s water source. 6.7 Effluent Treatment facility: Effluent treatment facility shall be developed at site for trade effluent and sewage effluent. Suggested Effluent Treatment Scheme (block diagram) is as below Design information and performance projection: Parameter Design Expected Concentration Concentration After Treatment Flow (m3/day) ph BOD C 8000 <30 COD <

18 TDS < 2000 < 2000 TSS < 100 < 10 Oil & Grease < 10 < 10 TAN < 100 < 25 Note: All values are in mg/l except ph and Flow NOTE: The treatment plant is designed for removal of COD, BOD and TSS. 6.8 Treatment Philosophy ETP Hydraulic Capacity ETP shall be installed to treat 30 m3/day of wastewater. Treatment Process The treatment of the effluent shall be carried in three stages: (please refer the blow diagram below) Stage 1 Primary Treatment The effluent will first pass through the Oil and Grease Trap where the Oil will be separated by gravity. The effluent after oil separation shall be equalized / neutralized and also homogenized in the equalization / neutralization tanks I and II. The mixing within equalization tanks shall be effected by air diffusion through coarse bubble aeration. The effluent then passes through the flash mixer provided with alum and poly dosing to enhance the formation of flocs. The effluent then flows to primary clarifier provided with hopper bottom to enhance the settling of sludge in the form of flocs. It is provided with tube settlers for better efficiency. Stage II Secondary Treatment The secondary Treatment is based on the principal of aerobic biological oxidation and combined with Nitrification denitrification. The Anoxic tank is considered prior to the bioreactor inlet. Considering the BOD concentration, biological oxidation is offered in two stages. Bio-reactors contain biological mass kept in suspension. The mixing and oxygen transfer within the bio-reactors shall be done by diffusing air from air blowers through high efficiency fine bubble diffusers. The MLSS from the Bio-Reactors shall over-flow to respective secondary clarifiers for settling. Settled bio-mass shall be recycled back to bio-reactor to maintain the MLSS concentration and excess bio-mass wasted periodically. The recycle from the 1st stage secondary settling tank will enter the anoxic tank. There will be additional internal recycle stream from the aeration tank to the Anoxic Tank. Stage III Tertiary Treatment The effluent from Secondary clarifier-ii flows to the intermediate tank and is then pumped to PSF for removing any fine TSS and then to Activated carbon filter for adsorption of refractory COD and the treated water will be collected in the final treated water tank for disposal. 17

19 The sludge generated from the primary and secondary clarifiers will be collected in sludge collection tank and pumped by screw pumps to filter press. The wet sludge obtained from the filter press will be sent for disposal to Common Hazardous Waste Treatment Storage Disposal Facility (CHWTSDF) and the water from the filter press will be treated in neutralization tank. Suggested Effluent treatment scheme / block diagram 18

20 Chapter 7 Rehabilitation and Resettlement (R & R Plan) The proposed new facility shall be at plot of the company which is located in Additional Ambernath MIDC area. It does not require acquisition of Land and the Infrastructure so there is no any kind of activity of Rehabilitation and Resettlement carried out. 19

21 Chapter 8 Project schedule and cost estimates 8.1 Time schedule of the Project It is expected that the project shall be completed within 18 months from date of grant of Environmental clearance. 8.2 Estimated project cost (Economic Viability of the Project) Total estimated project cost is Approx. 40 Crores 20

22 Chapter 9 Analysis of Proposal 9.1 Financial and Social Benefits The proposed establishment of our products is due to increase in market demand of our products requirement. As described earlier nearly 80% of our products are getting exported to different countries which are certainly increasing the foreign exchange. Also many of our products are equal or better in quality to that of certain imported products. This reduces the dependency as well as money of our customers by importing the products. Our project will definitely open an avenue for the young generation of our nation by generating employment at our project site. We will be hiring the local residents nearby our project site for employment, as per their competency. This will create employment to these people & thereby will improve their living standard. The proposed project is already located in MIDC area so area development will be as per MIDC, which will improve the living standards of the local people. 21

23 Annexure I Plot plant receipt / Land allotment letter 22

24 23

25 Annexure II Site & surrounding study area of 10 km Site & surrounding study area of 1 km 24

26 Annexure III Proposed Layout Plan AREA STATEMENT (proposed) No Description Area in sq m 1 Total plot area 20,000 2 Area under explosives Proposed built up area 20,000 4 Parking area 2,420 5 Green belt 2,000 25