PELLET MILL IS DESIGNED FOR: FUEL

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1 PRODUCT CATALOGUE

2 PELLET MILL IS DESIGNED FOR: FUEL Agricultural materials: straw, hay, rape straw, rapeseed shale, sunflower straw, sunflower seed shale, chaff, poppy waste, cereal waste, rice waste, soy, alfalfa, corn waste, horse droppings, rabbit droppings etc. Wooden materials: sawdust, wood shavings, wood chips, edgings of spruce, pine, oak, beech, ash, poplar, deciduous trees and bushes, nut shells, leaves, branches Other materials: cardboard, paperboard, newspapers, leaflets, stale bakery products etc. TURN WASTE INTO FUEL! 1

3 FEED For a number of animals: for rabbits, poultry, cattle, horses, pigs, game, sheep, goats, fish, rodents, birds. Feed pellets in sizes from 2 mm up to 14 mm. FERTILIZERS For lawns, fruit trees, decorative trees and bushes, vine, tomatoes, potatoes, geranium. Enables processing of cow dung, horse dung, rabbit droppings, fermented fertilizer etc. PRESSING Waste from bakeries, waste from cereal cleaners, chemlon from tyres, remains of plastic windows, construction foam etc. 2

4 WHY TO BURN PELLETS Calorific power of pellets: Pellets are highly suitable for burning in all solid fuel-fired boilers. Their calorific value varies according to the type of material they are made of. sawdust 16,5 to 18,5 MJ/kg straw 16,5 to 18,5 MJ/kg corn 16,5 to 18,5 MJ/kg straw of oil plants 18,5 to 19,5 MJ/kg soft brown coal 16,7 to 19,5 MJ/kg How to burn pellets? Pellets can be burned either in a common solid fuel-fired boiler (with an inserted fire grate with 4 mm holes) or in a fully automatic boiler capable of maintaining the flame and automatic stoking according to a temperature set on your interior thermostat. A fully automatic boiler can save you a quantity of burnt pellets and if you make pellets yourself, you are not dependent on the market price of pellets. AGRO BOILER UNIVERSAL Page 10 What are the savings as a result of own production of pellets, feed or fertilizers? The cost of electric energy for crushing of material is ca CZK 120 per 1 ton, the cost of pelleting is ca 130 CZK per 1 ton. So, the total cost of electric energy is ca CZK 250 per 1 ton only. CZK 250 ENERGY COSTS PER PRODUC- TION OF 1 TON How much does heating in a family home cost? The annual consumption of a two-storey family home is ca 5 tons of wood pellets. If you burn pellets of agricultural materials, the consumption will be ca 7 tons. That means the cost of CZK 1,250 per a heating season only. CZK 1,250 THE COST OF ENTIRE HEATING SEASON What is the usual price of wood pellets? The market price is ca CZK 4,000 per 1 ton of wood pellets. The market price of agricultural pellets is around CZK 3,000 per 1 ton. It means that you do not need to use your pellet mill just for your own needs and you can sell your surplus production in your neighborhood. up to CZK 4,000 MARKET PRICE OF PELLETS 3

5 CONTACT OUR PROFESSIONALS Specialized consulting Do you want to produce your own energy for heating and you do not know how? Would you like to produce your own feed mixtures or fertilizers? Does your waste material take up a lot of space and you need to reduce it? Call us or write to us and we will be glad to advice you how to do it. We will make pellets of your material EASILY AND FAST Visit us for a personal meeting and we will demonstrate to you how easily and fast pellets can be made from your materials. You will get complete information on the use of sawdust, wood shavings, biomass, waste materials, on the disposal and pelleting of paper, pelleting of horse dung, rabbit droppings etc. We will show you how to work with material and we are ready to present to you a complete line with crushers, mills etc., all in full operation. Contact us and arrange a term for a meeting! Professional training If you purchase our machine, we will provide you with professional training free of charge. We will teach you how to operate and maintain the machine, and we will also show you how to process a number of other types of materials, from feed mixtures to sawdust, wood shavings, straw and hay to paper or horse dung. Warranty, spare parts and service We provide a 24 month warranty for all our machines. We provide complex after-warranty service upon expiration of the warranty. A complete range of spare parts is readily available from us. I WILL TURN HORSE DUNG INTO MONEY. DON T YOU BE- LIEVE? 4

6 PELLET MILLS FOR HOME USE HOME 5 These pellet mills are designed for production of fuel pellets, feed mixtures and fertilizers as well as for reduction of the size of various materials. Their advantages include a low purchase price, which enables buying even for a family home or a small farm. They are designed in such a way that their weight is not too big, and therefore their handling is very easy. We always produce pellet mills according to their specific use by the customer, according to customer s economical requirements, the type of material to be processed and its technological properties.

7 Plastic lubricant for bearings, with a drop point of up to 300 C, protects not only the bearings but, above all, the shaft. High-quality Swedish bearings under the die protect the carrier, gears and Hardy flexible coupling. The shaft on the rollers is made of Swiss steel, which is extraordinarily strong and tough, but, above all, elastic. German bearings in the rollers ensure smooth operation of the mill up to a temperature of 200 C and protect the shaft Switch with overvoltage and undervoltage protection ensures protection of the motor during pelleting of hard materials. High-quality motor is capable of pelleting even under heavy load and ensures that the mill does not lose its pelleting power. Model Pelleting capacity with wood materials Pelleting capacity with agricultural materials and feed mixtures Motor GE 120 up to 75 kg/hour up to 100 kg/hour 3 kw GE 120 up to 75 kg/hour up to 100 kg/hour 4 kw GE 150 up to 120 kg/hour up to 150 kg/hour 4 kw GE 150 up to 120 kg/hour up to 150 kg/hour 5,5 kw GE 150 up to 120 kg/hour up to 150 kg/hour 7,5 kw * The output of the machines depends to a great extent on the type of material, its quality, specific weight, degree of homogenization, binding quality, size and preparation of fraction and humidity. The lowest output of a pellet mill can be even 0 kg/hour if material is prepared in an incorrect way or cannot be pelleted. If material is well-prepared, it is possible, in ideal cases, to achieve even a higher output than specified in the table, especially when feed mixtures are pelleted. 6

8 PELLET MILLS NOT ONLY FOR SERIAL PRODUCTION PROFI The PROFI line is designed for pelleting at home and in small businesses, but also for serial production. These pellet mills are designed for production of fuel pellets, feed mixtures, fertilizers as well as for reduction of material size. The Green Profi mill is fitted with components of the highest quality to withstand heavy loads. The pelleting process is fluent and of very high quality. The dies are made of specially high quality steel and treated by quenching, which ensures high resistance against wear. An especially good motor is indispensable to achieve high quality of pellets and outstanding performance. Therefore, LENZE motors are used, which we install on customer s request. Switches can be those made by the German manufacturer MOELLER, which include an overvoltage protector that will prevent burning of the motor coiling in a case of overloading. The undervoltage trigger prevents incidental self-starting of the machine in the case of a poweroutage and subsequent switch on. We always produce the PROFI line pellet mills according to their specific use by the customer, according to customer s economical requirements, the type of material to be processed and its technological properties. The Green Energy Profi pellet mills are often used in pelleting lines, especially the GE 300 and GE 400 types. The Green Energy PROFI pellet mills are of very high-quality, and they undergo thorough quality checks. 7

9 Plastic lubricant for bearings, with a drop point of up to 300 C, protects not only the bearings but, above all, the shaft. High-quality Swedish bearings under the die protect the carrier, gears and Hardy coupling. The shaft on the rollers is made of Swiss steel, which is extraordinarily strong and tough, but, above all, elastic. German bearings in the rollers ensure fluent operation of the mill up to a temperature of 200 C and protect the shaft against bending. Switch with overvoltage and undervoltage protection ensures protection of the motor during pelleting of hard materials. High-quality motor is capable of pelleting even under heavy load and ensures that the mill does not lose its pelleting power. Model Pelleting capacity with wood materials Pelleting capacity with agricultural materials and feed mixtures Motor GE 200 up to 200 kg/hour up to 300 kg/hour 7,5 kw GE 200 up to 200 kg/hour up to 300 kg/hour 11 kw GE 230 up to 290 kg/hour up to 320 kg/hour 11 kw GE 230 up to 290 kg/hour up to 320 kg/hour 15 kw GE 260 up to 330 kg/hour up to 360 kg/hour 15 kw GE 260 up to 330 kg/hour up to 360 kg/hour 18,5kW GE 300 up to 410 kg/hour up to 450 kg/hour 22 kw GE 300 up to 410 kg/hour up to 450 kg/hour 30 kw GE 400 up to 550 kg/hour up to 580 kg/hour 30 kw GE 400 up to 550 kg/hour up to 580 kg/hour 45 kw * The output of the machines depends to a great extent on the type of material, its quality, specific weight, degree of homogenization, binding quality, size and preparation of fraction and humidity. The lowest output of a pellet mill can be even 0 kg/hour if a material is prepared in an incorrect way or cannot be pelleted. If material is well-prepared, it is possible, in ideal cases, to achieve even a higher output than specified in the table, especially when feed mixtures are pelleted. 8

10 HAMMER CRUSHER 9 FQ It can crush wood chippings, straw, hay, paper, cardboard, horse droppings etc. It is used to prepare material before pelleting. The crusher is fitted with hammers on a shaft, which crush everything to fine chips. The size of chips is controlled by means of holes in the screen. We supply 4 mm screens as standard. An additional ventilator fan ensures fast discharge of crushed material to a height of up to 3000 mm. The capacity of the machine depends on the type of material; the table applies to wood, spruce chippings. Humidity of all material to be crushed should not exceed 30%. If you are interested in further, more detailed information, contact us. Item Capacity with wood chippings Capacity with agricultural materials chopped straw Description 9 FQ 40 cca 500g/hour cca 300g/hour Motor 5,5 kw 9 FQ 40 cca 500g/hour cca 300g/hour Motor 7,5 kw 9 FQ 50 cca 800g/hour cca 500g/hour Motor 7,5 kw 9 FQ 50 cca 800g/hour cca 500g/hour Motor 11 kw CHIPPER DS300 The chipper is designed for crushing of branches and trunks of various types of wood. Using this machine, you can crush soft spruce and pine, deciduous fruit trees as well as hard types of wood, oak and beech. The mechanical feeder ensures the thrust and constant speed of feeding of material, significantly accelerating the working process and ensuring protection of the operator. Chippings can be used for composting, as fuel or for further processing into pellets or briquettes. The size of crushed chippings can be changed by setting of the knives; it usually ranges from 3 cm to 5 cm. The capacity of the machine varies according to the type of material and the size of inserted material. Item Capacity (chippings) Description DS 300 up to a diameter of 150 mm 4 5 m 3 /hour without motor to be connected to a tractor DS 300 up to a diameter of 150 mm 4 5 m 3 /hour Motor 15 kw DS 300 up to a diameter of 150 mm 4 5 m 3 /hour Motor 22 kw DS 300 up to a diameter of 150 mm 4 5 m 3 /hour Diesel 50 HP DS 320 up to a diameter of 300 mm 7 8 m 3 /hour without motor to be connected to a tractor DS 320 up to a diameter of 300 mm 7 8 m 3 /hour Motor 22 kw DS 320 up to a diameter of 300 mm 7 8 m 3 /hour Motor 30 kw DS 320 up to a diameter of 300 mm 7 8 m 3 /hour Diesel HP 9

11 AGRO BOILER UNIVERSAL Wood pellets: spruce, pine, blue spruce, fir, oak, beech, maple, ash, poplar, acacia, birch Agricultural pellets: hay, straw, rape straw, sunflower straw, corn straw, cereals, cereal meal, barley, rye, chaff, bran, reeds Energy plants: eulalia, sorrel, Japanese poplar, hemp Paper: cardboard, paperboard, paper mixed with sawdust Dung: horse droppings, rabbit droppings, poultry droppings mixed with sawdust This boiler is designed for burning of a wide range of pellet types, both wood pellets and agricultural pellets. It is fitted with a burner designed to enable thorough burning of pellets, disregarding the type of material. Agricultural pellets do not fuse together, and so the burner does not go out. It contains 33 air nozzles in 8 rows, which ensures fire penetration even through the worst type of material. You can program on the boiler a time for stoking by the worm conveyor, an amount of pellets per 1 stoking or a time interval between stoking. Moreover, you can regulate the amount of air flowing into the burner to ensure optimum burning. Thanks to these possibilities, you can burn a wide range of materials in this Super-burner, and as soon as you start producing another type of pellets, you just change the settings and ensure outstanding combustion! The boiler can be fitted with a fire grate to combine pellets with a solid fuel. BURNS ALL TYPES OF PELLETS Output from 13 kw to 100 kw, according to customer s requirements. AGRO BOILER UNIVERSAL Includes: boiler, burner, feeding container, microprocessor 10

12 SAWDUST DRIER Drying is important for correct preparation of material before pelleting. By drying waste sawdust you can produce a valuable raw matter for production of fuel. Hot air is blown into the drier, and the flow of air dries up the material inside. Sawdust is sucked in at the front end of the drying zone by means of the worm of the conveyor, and the material to be dried gets rid of excessive humidity by swirling hot air. The drier is equipped with continuous regulation of the amount of sucked-in material. Item HGJ I / 4 kw HGJ II / 5 kw Motor 4 kw 5,5 kw Czech tinsmith work. Continuous feeding to the drier by a feeding worm. Czech drier made of Czech metal plate. The boiler is made of boiler plate. German fire-clay in the boiler Czech ventilator fan for goodquality draft. High-quality and safe electric installation meeting the CE standards. COOLER The drum cooler is designed for cooling of pellets, which, upon leaving a pellet mill, can reach temperatures of up to 100 C. Pellets in the drum are cooled by air, gradually cooling down in the cooler. The cooler has two air inlets and two air outlets which can be connected to an exhausting device, which reduces dustiness. The speed of cooling can be adjusted. The cooler includes an exhausting device. Item Capacity Motor CHP400 with motor cca 400 Motor 2,2 kw kg/h 2,2 kw 11

13 VERTICAL HOMOGENIZER WITH HUMIDIFICATION This container serves for settling of material before pelleting. After material is mixed and additionally dampened, it must be left to settle for a minimum period of 4 hours before it can be pelleted. In the container, dampness distributes properly and the material settles down. A well-settled and prepared material increases the capacity of a pellet mill, the quality of pellet binding, and also, it reduces to a significant extent the wear of the pellet mill and its components. This container ensures continuous operation of the pellet mill, prevents downtime, thus reducing the cost of operation, which has a great influence on the price of production of 1 ton of pellets. WITH DIRECT CONNECTION TO CRUSHER 9FQ Item Capacity Motor HV 890 without humidification cca l/hour 2,2 kw HV 890 with manual humidification cca l/hour 2,2 kw HV 890 with automatic digital weighing device cca l/hour 2,2 kw and manual humidification HV 890 with automatic digital weighing device and automatic humidification cca l/hour 2,2 kw CONTAINER WITH CONTINUOUS FEED CONTROL This container serves for settling of material before pelleting. After material is mixed and additionally dampened, it must be left to settle for a minimum period of 4 hours before it can be pelleted. In the container, dampness distributes properly and the material settles down. A wellsettled and prepared material increases the capacity of a pellet mill, the quality of pellet binding, and also, it reduces to a significant extent the wear of the pellet mill and its components. This container ensures continuous operation of the pellet mill, prevents downtime, thus reducing the cost of operation, which has a great influence on the price of production of 1 ton of pellets. DIRECTLY INTO PELLET MILL WITH DIRECT CONNECTION TO HOMOGENIZER Item Volume Description ZR 890 sawdust-straw-feed mixtures 890l Motor 2,2 kw ZR 3430 sawdust-straw-feed mixtures 3 430l Motor 2,2 kw 12

14 WORM CONVEYOR WITH CONTINUOUS REGULATION The worm conveyor is designed for continuous feeding to a pellet mill with manual operation. The height of the worm conveyor can be adjusted, so that you can install it above various pellet mills. Thanks to its variator, you can fluently control the motor speed and ensure the most optimal capacity of a pellet mill, always according to the type of material to be processed. The capacity of a pellet mill varies, and it depends on several factors: how soft a material is, how humid it is and how well it is homogenized. If material is well-prepared for pelleting, the capacity of a pellet mill is highest. The variator is a device able to change the motor speed; in this way you can control the amount of transported material. PADDLE PELLET CONVEYOR The paddle pellet conveyor is designed for transporting of readymade and cooled pellets. It can be used for conveying pellets into a Big Bag filler or into a container of a packing device. Its height can be adjusted, as necessary. It can transport up to 560 kg of readymade pellets in an hour. We are able to manufacture a conveyor with a different hour capacity, according to customer s requirements. BIG BAG FILLER This filler serves as a container of cooled-down pellets from which you can fill ready-made pellets into big bags for transporting. The width of big bag attachment can be adjusted. 13

15 WHERE DO WE SUPPLY OUR PRODUCTS? 14

16 Green Energy Machine Product s.r.o. Farma Západ Vlčnov Czech Republic