Anaerobic digestion processes, thermal hydrolysis plants and bioethanol production

Transcription

1 Conveyance Solutions for Anaerobic digestion processes, thermal hydrolysis plants and bioethanol production Reliable solutions for pumping, loading, input.

2 Who we are Why WANGEN PUMPEN? WANGEN PUMPS in your plant Applications The name WANGEN PUMPEN originates from The following are typical tasks where our pumps are Wangen in the Allgäu region of, which is used in processes such as anaerobic digestion, the location of the company s head office and main thermal hydrolysis and bioethanol production: production site. Wangen is in the most southerly part of, where the three countries Austria, Pumping substrate, i.e. the transport of viscous Switzerland, and join at Lake Constance. substrates between fermenters Input of solids: solid substances are introduced Made in, used worldwide. Customers into the pump via the hopper feed and mixed with trust and rely on pumps made by Wangen Pumpen. liquid from the fermenters, post-fementers or from It is a clear confirmation of our commitment to qua- liquid manure tanks lity as the basis for long-term value. Separator feeding: WANGEN PUMPEN take on special operations in biogas plants, such as e.g. Since it was founded in 1969, WANGEN PUMPEN the loading of the separators used to separate the has continued to grow, expand-ing from its begin- solid and liquid phases nings as a small family-run business into a mediumsize company with a workforce of over 200 staff. Fossil fuels are scarce, renewable energy is gai- The task of pumps in biogas plants is to transport Thanks to our consistent focus on the requirements of ning in importance. And for this reason biogas viscous substrates between the fermenters. De- the market and our customers, our pumps are highly technology, too! The Wangen pump factory has pending on the substrate to be pumped and the regarded at regional, national and international level. been producing progressing cavity pumps for this respective biogas plant, we are able to offer dif- branch of industry right from the very start and is a ferent pump types. Our experience enables us to Our customers hold us in high esteem, motivating us member of the German Association. develop practical solution concepts. to retain and improve on our company values every single day. Reliability is a top priority in my biogas plant. That is why I use pumps from Headquarter building in Wangen, Feeding the pump via a transferring hopper Pumping substrate between fermenters Introduction of solid substances after crushing WANGEN. 2 3

3 Extract of our List of References Extract of our List of References Food waste United Kingdom Biodegradable material Food recycling According to Hammermühle Self priming pump KL 80S m³/h 10 bar Anaerobic Digestion Hydrolysis Self priming pump, immersion pump KL 50S KL 50T up to 30 m³/h 3 bar Canada Maize & cow dung Hungary Sugar beets Biomix HD & KL65S m³/h 4-6 bar Bio HD 80 m³/h 4-6 bar Italy silage Purréed beets Biomix HD+ KL50S m³/h 6-8 bar Pumping from a lagoon Immersion pump KL50 T m³/h 6-8 bar 4 5

4 es and pumps WANGEN PUMPEN in your process WANGEN PUMPEN Our Solutions Our construction series specifically for pumping substrates, loading solid example: plant Post-fermenter Fermenter 1 DN250/200 Fermenter 2 substances or the feeding of separators convince through their non-clogging joints and the ease with which they also convey over long distances DN250/200 and/or where there are big differences in height. WANGEN feed pump DN150 Mounting pipe segment Mounting pipe segment WANGEN BIO-MIX pump example: Hydrothermal carbonisation PTO pumps A, GL-S, GL-F for reliably pumping agricultural materials. They have a free shaft end and can be powered directly from a vehicle, such as a tractor. up to 470 m³/h, up to 16 bar, High solids content up to 15% Standard self priming pumps KL-S for pumping flowable thin sludge,excess sludge and mechanically thickened sludge containing up to 10% dry matter. Available in cast iron as well as stainless steel. s up to 560 m³/h, up to 48 bar, Viscosity up to 200,000 mpa s Service and Spare Parts Standard hopper feed pumps KL-R BIO-MIX for effectively introducing fermenting substrates into a biogas plant. Hopper and screw are available in steel or stainless steel. s up to 150 m³/h, up to 48 bar, High solids content up to 45% All original WANGEN spare parts meet the strict requirements for functionality and reliability and are made in strict accordance with the Wangen quality standards. Replacement parts such as rotors and stators are manufactured directly in our company. In this way you receive firstclass manufac-turing quality and are thus able to ensure the long service-life of your pump. We hold a large stock of original WANGEN spare parts at our production site in. We are able to dispatch replacement parts that are in stock within a few working days on a worldwide basis. We are thus able to help you reduce downtimes and to maximise the availability of your plant. Our service team will be pleased to assist you. Standard immersion pumps KL-T for pumping highly viscous liquids from basins and tanks. Available in cast iron as well as stainless steel. up to 525 m³/h, up to 12 bar, Viscosity up to 200,000 mpa s 6 7

5 Audited Quality WANGEN Pumpen quality management is certified to ISO 9001:2008. Tested sustainability WANGEN Pumpen environmental management is certified to ISO 14001:2004. Your contact: Pumpenfabrik Wangen GmbH Simoniusstrasse Wangen im Allgäu Service hotline: Spare parts: Pumpenfabrik Wangen GmbH. We reserve the right to error and technical changes Nr. ED611