Synthetic Organic Chemicals 5(f) For Terms of Reference [ToR] Expansion of Project

Transcription

1 SEAC, Gujarat Page 1 of 11 Synthetic Organic Chemicals 5(f) For Terms of Reference [ToR] Expansion of Project 1. Basic Information of the Project: i Name & Address of the Project site (Complete details with plot no./survey no., Landmark etc. ) ii Name of the Applicant Mr. Sanjay V. Patil M/s. Shilp Industries Plot No. 28, Kesakhana Estate Nr. Hariyana Hotel, Piplej Road Ahmedabad iii Address for correspondence Plot No. 28, Kesakhana Estate Nr. iv v vi vii viii Contact no. and ID of the Applicant Aerial distance of nearest Habitat (KM) Longitude & Latitude of the Project Site: (4 corners of the site) Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc. Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that (1) Protected areas notified under the Wildlife (Protection) Act, 1972; (2) CEPI areas (3) Eco-sensitive areas and (4) Inter-state boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site. Hariyana Hotel, Piplej Road Ahmedabad Mo. no. : svpatil173@gmail.com corner Latitude / longitude A '17.64"N 72 33'38.29"E B '18.51"N 72 33'38.63"E C '18.70"N 72 33'38.02"E D '17.70"N 72 33'37.60"E 5 (f) Synthetic Organic Chemicals Sub-Category: B Not Applicable Page 1 of 11

2 SEAC, Gujarat Page 2 of Online application reg. : a) Online application proposal no. : b) Date online acceptance of ToR application by SEAC: c) Date of presentation for ToR: 3. Product profile: Attached here with as Annexure :A SR. NO PRODUCT NAME Existing MT/Month MT/Month Total MT/Month 1 Blending and Mixing Reactive Dye (such as) Reactive Red RB NIL Reactive Red ME4BL Reactive Red BS Reactive Red ME6BL Reactive Red ME3BL Reactive Yellow HE6G Reactive Yellow HE4G Reactive Yellow HER Reactive Yellow MERL Reactive Yellow FG Reactive Yellow GR Reactive Golden Yellow HR Reactive Orange W3R Reactive Orange TGL Reactive Orange 78 Reactive Orange 3R Reactive Orange 2R Reactive Blue 5RH Reactive Black WNN Reactive Black B The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification Page 2 of 11

3 SEAC, Gujarat Page 3 of Product wise Raw material consumption: Sr No. Name of the Product 1 Reactive Red RB 2 Reactive Red ME4BL 3 Reactive RED BS 4 5 Reactive RED ME6BL Reactive RED ME3BL Raw Material Cas No. Kg Per MT H Acid Caustic Soda Ice Cynuric Chloride HCl VS Soda Ash Sodium Nitrite Sodium Bi Carbonate VS Powder VS Sodium Bi Carbonate Water Cynuric Chloride Ice H Acid HCl STA Sodium Nitrite Ice H Acid SBC Water Ice Cynuric Chloride VS Sodium Nitrite HCl H Acid Acetic Anhydride Sodium Hydroxide H Acid Water Ice Tobias Acid HCl Sodium Nitrite NaOH Cyanuric Chloride Vinyl Sulfone Sodium Bi Carbonate VS Sodium Bi Carbonate Ice Water Cynuric Chloride H Acid HCl Page 3 of 11

4 SEAC, Gujarat Page 4 of Reactive Yellow HE6G Reactive Yellow HE4R Reactive Yellow FG Reactive Yellow GR Reactive Golden Yellow HR Reactive Orange W3R Orthonilic Acid Sodium Nitrite MPDDSA Caustic Soda Cynuric Chloride Ice Water HCl Sodium Nitrite Sodium Bi Carbonate Pyridine 180 Soda Ash DASDA K Acid HCl Sodium Nitrite Ice Water Sodium Bi Carbonate MUA Cynuric Chloride Soda Ash VS VS HCl Sodium Nitrite Ice SPCP Sodium Bi Carbonate PCVS HCl Sodium Nitrite Ice SPMP Sodium Bi Carbonate K Acid NaNO HCl Water Ice MUA Cynuric Chloride Sodium Bi Carbonate NH4OH VS HCl Sodium Nitrite Sulfo VS Ice Water J Acid Page 4 of 11

5 SEAC, Gujarat Page 5 of Reactive Orange 78 Reactive Orange TGL Reactive Orange 3R Reactive Orange 2R Reactive Blue 5RH Reactive Black WNN SBC J Acid Acetic Anhydride Soda Ice VS HCl Soda Ash Sodium Bi Carbonate Sodium Nitrite VS HCl Sodium Nitrite Ice Soda Ash Gama Acid Caustic Soda Acetic Anhydride Ice VS HCl Soda Ash Sodium Bi Carbonate Sodium nitrite VS HCl Sodium Nitrite Ice Sodium Neptholet 430 Soda Ash Sodium Nitrite C Acid Ice Water H Acid Sodium Bi Carbonate Cyanuric Chloride Ammonia Sulfo Pera VS NaNO HCl Ice Water NaNO J Acid VS Diazo 212 SPVS Diazo 132 MPDSA Sodium Bi Carbonate Page 5 of 11

6 SEAC, Gujarat Page 6 of Reactive Black B Reactive Black B Salt Vinyl Sulphone NaNO HCl Ice Water H Acid Sodium Bi Carbonate Compliance status of the existing project: Sr. no. Particulars Brief Information/Details Remarks 1 Earlier EC details In case of EC not obtained, Copy of CTE & CCA obtained before Compliance of EC conditions We have applied for Fresh Environment Clearance as our unit has Established before Status of inspection by RO-MoEF&CC, Bhopal.i.e. CCR-Certified Compliance Report 4 Status of submission of half yearly returns to concern authorities. Not Applicable Not Applicable 5 Compliance of existing CC&A Attached here With Annexure-A 6 Legal actions/closure directions/scn etc. Issued by GPCB. Attached here with Annexure-B 7 Any Public Complaints NO 8 Is there any litigation pending before any court of Law against the Project? NO 6. Salient features of the project including Water, Air and Hazardous waste management: Sr. Particulars Details no. A Total cost of Project (Rs. in Crores): Existing: 0.25 Cr. : 1.00 Cr. Total: 1.25 Cr. Page 6 of 11

7 SEAC, Gujarat Page 7 of 11 B Total Plot area ( sq. meter) Green belt area,/tree Plantation area ( sq. meter) Existing: 836 Sq. m. : NIL Total: 836 Sq. m. Existing: 20 Sq. m. : NIL Total: 20 Sq. m. C Employment generation Existing: 10 D i ii iii Water Source of Water Supply (GIDC Bore well, Surface water, Tanker supply etc...) Status of permission from the concern authority. Water consumption Existing & : 2 Total:12 Tanker Water Consumption (KLD) Sr Category No Total Existing 1. Domestic Purpose 0.5 NIL 0.5 INDUSTRIAL 2. Mfg. Process NIL Boiler NIL Other Total water Consumption ( Domestic) 0.5 NIL 0.5 Total water Consumption (Industrial ) ) Total water requirement for the project: 8.5 KLD 2) Quantity to be recycle: NIL 3) Total fresh water requirement: 8.5 KLD Water Consumption and Waste water generation (KLD) Sr No Category Existing Waste Water Generation Total 1. Domestic Purpose 0.3 NIL INDUSTRIAL Mfg. Process water Boiler Other Total Waste water Generation (Domestic) NIL 0.3 NIL NIL NIL 0.3 Page 7 of 11

8 SEAC, Gujarat Page 8 of 11 iv Total Waste water generation NIL NIL NIL (Industrial) Treatment facility within premises with capacity [For existing and ] [In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc. v vi vii E i Mode of Disposal & Final meeting point Domestic: Industrial: The generated sewage will be disposed through soak pit/septic tank. There shall be no waste water generation effluent from manufacturing an d other ancillary operation. In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE, CHWIF etc. Name of Common facility -Not Applicable Membership of Common facility (CF) -Not Applicable Reuse/Recycle details (KLD) NIl Air Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. Existing & Sr. no Stack attached to Stack height in meter Fuel Consumption APCM Remark 1 Boiler (1 TPH) 11 2 HAG 11 Natural Gas 2200 SCM/Day Adequate Stack height Propose d Propose d ii Process gas i.e. Type of pollutant gases (SO 2, HCl, NH 3, Cl 2, NO x etc.) Existing & - Sr. no Stack attached to Stack height in meter APCM Remark 1 Ball Mill Closed Loop Adequate Stack Existing Page 8 of 11

9 SEAC, Gujarat Page 9 of 11 Height 2 Pulverize Dust Collector 3 Spray Dryer (1000 LPH) 11 Cyclone Separator iii F i Fugitive emission details with its mitigation measures. The entire manufacturing activities will be carried out in the closed reactors and regular checking and maintenance of reactors will be carried out to avoid any leakages. The tank vents will be equipped with either a carbon filter or an oil trap to prevent water vapor from entering the tank as it breathes. All the motors of pumps for the handling of hazardous chemicals will be flame proof and provided with suitable mechanical seal with stand-by arrangement Control of all parameters on a continuous basis will be done by adequate control valves, pressure release valves and safety valves etc. All the flange joints of the pipe lines will be covered with flange guards. All the raw materials will be stored in isolated storage area and containers tightly closed. There will also be provision of adequate ventilation system in process plant and hazardous chemical storage area. A regular preventive maintenance will be planned to replace or rectify all gaskets, joints etc. Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules Existing & S r. N o Types of Hazardou s Waste 1 Used Oil 2 Empty barrels/ Container/ Liners contaminat ed Source s Plant Machin ery Material Storage and handlin g Catego ry Existing MT/Mont h 3600 Nos./Mo nth Propose MT/Mont h 1000 Nos./Mo nth Ultimat e 0.01 MT/Mon th 4600 Nos./M onth ii Membership details of TSDF, CHWIF etc. Not Applicable Disposal Collection, storage, Reuse within premises. Collection, storage, Transportat ion and Dispose by selling to Registered Recycler iii G Details of Non-Hazardous waste & its disposal (MSW and others) Solvent management, VOC emissions etc. No Page 9 of 11

10 SEAC, Gujarat Page 10 of 11 Sr. no. i ii Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents There is No Any type of Solvent recovery VOC emission sources and its mitigation measures Sources of fugitive emissions include storage of chemicals, solvents storage, loading and unloading section, raw material handling and, hazardous waste storage area Measures : The fugitive emissions in terms of handling losses will get reduced by proper storage and handling. Hazardous chemicals will be stored as per standard criteria. Periodically monitoring will be carried out as per the post project monitoring plan. Proper ventilation in storage & production area shall be ensured All materials must be stored in suitable packing to prevent contamination of air. Enclosed system & efficient procedures for materials charging shall be ensured. Procedures for start-up shut down, operation & maintenance procedures shall be established & maintained 7. Details of Environmental Consultants: Particulars Details i Name of the Consultant Satva Environ Consultancy ii Contact no. and ID of the Consultant Mo. no. : satvaenviron@gmail.com iii Accreditation for the categories and Validity Order issued by Hon ble High Court of iv Any other details Gujarat under SCA of 2017 Page 10 of 11

11 SEAC, Gujarat Page 11 of 11 Name & designation of the Applicant: Shilp Industries Stamp & Signature of Applicant: Date: General Instructions Format shall be in WORD Format (Font type- Arial, Font size- 11) Do not change Format. Fill up your details / information in prescribed tables. Provide authenticated (with stamp & Signature) hard copy during presentation. Kindly send to : seacgujarat@gmail.com Above data shall be as per application Form-1 & PFR. Incorporate relevant details in respective column in the Format. Do not attach Annexure except copy of Certificates etc. Page 11 of 11