Barilla Cogeneration Power Plant main tips

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1 main tips Client Location Total contract Scope of work Fenice SpA Contract value 13.3 M$ Contract period The Plant has been built within the premises of the Barilla factory in Parma (IT), at the headquarters of the most famous pasta maker in the world. 36 MWe + 40 MWt Cogenerative CCPP with: 1 GT (GE LM2500) + 1 HRSG + 1 ST Turbomach EPC supply up to commissioning and start up from green field of the Electrical and Mechanical BOP, I&C, Control Systems (DCS), Civil Works, Erection of HRSG with relevant auxiliaries (supplied by Client), new water super-heating system and interconnection with the existing Thermal Station, link to national electrical grid and upgrade of existing Electrical Sub-Station. 1

2 The Barilla Factory and the Plant location Barilla Cogeneration Power Plant Location overview Barilla Area Power Plant Sub-Station 2

3 Location overview The General Plot PLan 3

4 The Cogeneration Plant Layout 4

5 The site activity starts with arrival of drilling equipment for foundation piling General view of the area from Steam Turbine and Water Cooling Tower side 5

6 All main basaments such as for the Turboset Generators, the HRSG, the Buildings, the HRSG fresh air fan, the Heat Exchangers steel supporting structure, are founded on 83 reinforced concrete piles. The nominal size of the piles is: 80 cm Diameter 37 m deep 6

7 GT & Generator Foudation 7

8 GT & Generator Foudation View from Generator side View from Air Filter House side 8

9 HRSG and Chimneys Foudation Piling View from chimney side 9

10 Control & Electrical Building Foudation 10

11 Air Compressors & Demi-Water Building Foudation Steam Turbine Piling Foudation 11

12 GT, Generator and Auxiliaries are being set on foudation 12

13 Lets stop a while to see where we are compared with the beginning General view of the area from Steam Turbine and Cooling Water Tower side 13

14 Cable Ways 14

15 The Steam Condenser Pit Foudation 15

16 The Foudation Slab of the Heat Exchangers Steel Supporting Structure 16

17 Control & Electrical Builing Erection 17

18 The Steam Turbine Foundation 18

19 The Water Cooling Tower - Basin 19

20 Medium Voltage Cables connecting Power Plant to Substation - Installation Barilla Cogeneration Power Plant 20

21 Medium Voltage Cables connecting Power Plant to Substation - Installation 21

22 The new Equipment in the Existing Substation Barilla Cogeneration Power Plant 22

23 The By-Pass Stack 23

24 HRSG Erection 24

25 HRSG Erection Barilla Cogeneration Power Plant 25

26 HRSG Erection 26

27 Electrical Room 27

28 The Steam Turbine Setting 28

29 Lets stop a while to see where we are compared with the beginning General view of the area from Steam Turbine and Cooling Water Tower side 29

30 General view from the roof of the existing Thermal Station Barilla Cogeneration Power Plant 30

31 HRSG Fresh Air Fan Cooling Water Tower and Pumps Fuel Gas filtering and metering skid 31

32 Pipe Trench and Pipe Rack Erection started General view from the roof of the existing Thermal Station 32

33 Blow Down Tank Demineralized Water Storage Tank Dewatering Pumps 33

34 Pipe Rack to the existing Thermal Station 34

35 Compressed Air System 35

36 Control Room DCS Panels 36

37 Piping Erection 37

38 Interconnecting Piping inside the existing Thermal Station Barilla Cogeneration Power Plant 38

39 Heat Exchangers Erection 39

40 Erection is near to completion, GT has been already synchronized to the national grid and HRSG has been already boiled. 40

41 Fence and Storage Area 41

42 Lets stop a while to see where we are compared with the beginning General view of the area from Steam Turbine and Cooling Water Tower side 42

43 The Plant In Operation during its first winter 43

44 Plant In Operation General Overview 44

45 Plant In Operation General Overview 45

46 Plant In Operation General Overview 46

47 Plant In Operation General Overview 47

48 Barilla, the most famous pasta maker in the world now has a new Power and Thermal Plant built by SADELMI 48

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