Fluidized bed spray granulation Directly from liquid to granules
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- Gary Andrews
- 6 years ago
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1 Directly from liquid to granules
2 Experience makes the difference ANDRITZ SEPARATION was among the first to introduce fluidized bed technology for use in industrial drying. We have been focusing on development of tailored process solutions for our customers since the early 1960s. With our experience and target-oriented development of process solutions in our pilot plants, we are able to provide you with the optimum solution for your process at any time. Drying and granulation processes can be combined perfectly in a fluidized bed dryer. The usual processing lines, such as evaporation, crys tallization, dewatering, granulation and drying, can be replaced by a single piece of equipment. The resulting granular material is produced directly from a liquid. The feed product is sprayed into the fluidized bed by a suitable spray nozzle. The droplets generated strike the granules in the fluidized bed layer and moisten their surface with a thin liquid layer. The solvent contained in the liquid is evaporated by the energy of the fluidizing gas, while the solid portion remains on the particle surface. Multiple and uniform wetting in a well agitated, fluidized layer results in a stable, multi-layer granule that grows continuously in layers like an onion. Solidification processes work in a similar way. In this case, the fluidizing gas is used to remove the solidification heat. If the binding forces between the sprayed primary particles are strong, adequate steps are taken to control the particle size within a narrow range. This can be achieved by recycling dust from the exhaust air treatment system or by the feed product. The granulation system can also be operated in a closed gas loop, with inert gas and solvent recovery if sensitive or flammable products are to be processed. Exhaust air Scrubber condenser Baghouse filter Sieve Cooling medium Heat exchanger Cyclone Silo Crusher Granulate Purge water Make-up water Pump Screw conveyor Fluidized bed spray granulator Liquid Stirring vessel Bucket elevator Pressurized air Pump Spray nozzle Steam Air Air heater Condensate Filter Fan Screw conveyer Typical process setup with external crushing 03
3 Improved product with less effort The purpose of spray granulation is to create a granular product with a defined structure, particle size, shape, and composition. Considerably higher product quality can be achieved compared to conventional processing: Typical applications Calcium chloride Potassium carbonate Amino acids Urea Bacteria mass Detergent components Close to spherical shape Dust-free High bulk density Good flow properties Narrow particle size distribution Low attrition during transport and packing Low caking tendency during storage Enhanced suitability for metered dosing Delivering spray granulators to various industries already since 1980, ANDRITZ SEPARATION is one of the technology s pioneers. Our strength is your advantage Tailor-made systems to meet your particular needs Maximum energy efficiency from optimized process configuration Customized product quality Low costs over the entire life cycle Extensive test facilities to resolve your specific drying challenge Market leader in fluidized beds with incorporated heat exchangers Complete systems for the following dryer types: Spray granulator as a directly heated unit Spray granulator with incorporated heat exchangers Fluidized bed spray granulator 04 05
4 Systems engineering Innovative and safe A world of service Put our 150 years of OEM experience to work for you Bird With ANDRITZ SEPA RA TION, you gain Guinard KMPT access to one of the world s largest OEM manufacturers for solid / liquid separation systems, including such well-known names as Bird, KHD, Frautech, and more. Rittershaus & Blecher Centrifuges Belt, disc, and drum filters KHD Humboldt Wedag From initial consulting through to service agreements, plant optimization, automation, and training programs, we are always looking for ways to minimize downtime and increase predictability in operations, while raising your overall production efficiency. Netzsch Filtration Lenser Sprout Bauer Filter presses Auxiliaries OEM ORIGINAL EQUIPMENT MANUFACTURER Thermal systems Separators Frautech 3Sys Technologies Escher Wyss Vandenbroek Royal GMF Gouda Safety Lab-scale and pilot testing Many suspensions and granules contain Using their many years of experience in Our R&D center with its qualified person- organic components that are rated as drying of explosive goods, our specialists nel and integrated laboratory is at your dis- combustible or explosive. No matter will choose the optimum safety technology posal to develop your process or examine whether it is ATEX, other standards, or for your plant. Feasible options are pres- your specific tasks. local regulations, a suitable safety philosophy is the key to a beneficial mode of operation for your plant in the long term. sure proof, shock proof plants with relief devices, suppression systems or inertized drying with closed gas loop systems. Local support Responsive local service centers and field service technicians OEM spare parts Wear and spare parts from OEMs or in OEM quality in local inventories Repairs & upgrades Optimization of machine and process performance, repair work, retrofitting, and modernization Service agreements Preventive maintenance, from contracts for spare parts, maintenance, inspections and repairs to upgrades and operation Second-hand & rentals Certified second-hand and rental machines Automation Automation tools to improve processes and plants, both technically and economically Training Operator training and tailored seminars for operating and maintenance personnel Our services include development, planning, design, manufacturing, and delivery of single key-components or complete systems, as well as supervising their installation and commissioning. Wherever you operate, our network of 550 service specialists and global service centers ensures we ll always be there to support you for many life cycles to come. Let s sit down and see how we could take your operations to the next level
5 No time left for downtimes or wrong decisions? For decades, we have been the preferred contact for companies in all bulk handling industries. We are listed by many licensors and offer a wide range of proven experience in fluidized bed processing. No matter whether you are in the chemical, minerals, feed, or food industry we have the expertise and answers to close the gap between your planning and being ready for operation fast, reliable, and accurate. Our target We ensure your peace of mind so that you can be available for the more important things. AFRICA ANDRITZ Delkor (Pty) Ltd. Kyalami, South Africa Phone: +27 (11) separation.za@andritz.com CHINA ANDRITZ (China) Ltd. Foshan, Guangdong, P.R. China Phone: +86 (757) separation.cn@andritz.com AUSTRALIA ANDRITZ Pty. Ltd. Carrum Downs, VIC, Australia Phone: +61 (3) separation.au@andritz.com NORTH AMERICA ANDRITZ SEPARATION Inc. Arlington, TX, USA Phone: +1 (817) separation.us@andritz.com ASIA ANDRITZ Singapore Pte. Ltd. Singapore, Singapore Phone: +65 (6512) 1800 separation.sg@andritz.com SOUTH AMERICA ANDRITZ SEPARATION Ltda. Pomerode, Brazil Phone: +55 (47) separation.bra@andritz.com PRODUCT HOME ANDRITZ Fliessbett Systeme GmbH Goethestrasse Ravensburg Germany Phone: +49 (751) Fax: +49 (751) separation.de@andritz.com All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any ales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. ANDRITZ AG All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria Fluid bed dryer_spray granulation 1.0/ EN
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