Products for the most demanding applications:

Transcription

1 Metalworking Fluids

2 Products for the most demanding applications: Water Miscible Cutting Fluids Hydraulic Oil DURANT 20 (A) DURANT 20 (A) is a premium high performance semi-synthetic water miscible cutting fluid product suitable for use on all metals. DURANT 20 (A) contains unique additives that provides long term resistance to bacterial growth resulting in prolonged useful life of the metal working fluid. The benefit to the end user of DURANT 20 (A) is lower disposal costs and greater machine efficiency through greater productivity NBF 420 milky soluble containing chlorinated EP additives. Suitable for most general machining operations No foam, biocide-free coolant for use on all metals and applications. 700 NBF is a unique water miscible cutting fluid, designed to meet the increasing demands of industry. RENOLIN B HVI PLUS SERIES High performance hydraulic oil series with a high viscosity index that reduces energy consumption Protects against wear and maintains designed viscosity under a wider operating temperature range. DIN , HVLP ISO , HV Denison HF0 Bosch Rexroth Vickers US Steel Cincinnati Milacron RENOLIN B PLUS SERIES The RENOLIN B range is a series of high quality HLP hydraulic oils and lubricating oils. RENOLIN B series of oils improve resistance to ageing thus increasing service life AFNOR E Cincinnati Milacron P-68, P-69, P-70 US Steel 136, 127 Denison HF-1, HF-2, HF-0 Racine, variable volume vane pumps Ford M-6C32 DIN , part 2 Vickers S, M-2950-S General Motors LH-04-1, LH-06-1, LH-15-1 Jeffrey No. 87 Lee Norse, BF Goodrich 0152LG2 700 NBF is especially well suited to applications where clarity and foam control are critical, forming a clear translucent solution in water, free from chlorine, nitrites and phenols. 700 NBF is suitable for the machining of all ferrous and non-ferrous metals, from general to arduous machining applications. Industrial Gear Oils Neat Cutting Fluids 3030 Medium duty straight cutting oil formulated to assist in effective cooling, penetration and wetting at the work piece tool interface. The combination of selected extreme pressure, polar additives and oxidation inhibitors provides end users with an effective, long term modern machining fluid. HFN High quality honing fluids for cast iron, alloy steel and aluminium. HFN are specially blended cutting fluids that are being successfully used to fulfil manufacturers stringent requirements. HFN ensures excellent surface finish and maintains economical operation by providing superior cooling properties with minimal drag-out. RENOLIN UNISYN CLP The RENOLIN UNISYN CLP range is synthetically based gear fluids which extend the life of a gear even in elevated temperatures. The RENOLIN UNISYN CLP range incorporates the latest European additive technology to reduce scuffing, pitting and abrasive wear. RENOLIN UNISYN CLP oils provide maximum lubricating film performance, reduced friction and subsequently superior cooling characteristics. Additionally, the RENOLIN UNISYN CLP range of gear lubricants have high resistance to oxidation and excellent protection from the effects of corrosive attack in the presence of water or other environmental contaminants. DIN :CLP-HC ISO :CKC US Steel 224 AGMA FZG A/8,3/90:load stage >12, DIN FZG A/16,6/140:load stage >12, DIN FZG C/8,3/90:load stage 10, FVA* No.54/I-IV Approved by FLENDER RENOLIN CLP High-Performance EP/AW Gear Oils that contain carefully selected base oil and additives to protect machinery from undue wear. RENOLIN CLP products fulfil and in many cases exceed all CLP lubricating oil requirements as defined in DIN and ISO RENOLIN CLP Series is recommended for all applications where the machinery manufacturer requires the use of a CLP type oil. The use of these oils guarantees the quiet and smooth running of machinery along with optimum operational reliability. DIN :CLP ISO :CKC US Steel 224 AGMA FZG A/8,3/90:load stage >12, DIN FZG A/16,6/140:load stage >12,DIN FZG C/8,3/90:load stage 10, FVA* No.54/I-IV Approved by FLENDER, Germany Approved by SEW, Germany 40 S A high performance machining fluid based on the latest developments in additive technology. The highly refined additive combination of 40 S ensures that the product is low misting and low fuming thereby improving the working environment. Slideway Oils 40 S is a new generation cutting fluid ideally suited for the machining of high tensile steel, mild steel, aluminium and aluminium alloys. RENEP CGLP Slideway oils that provide almost friction-free movement at the lubrication points. Special attention during development was also paid to compatibility with the water-miscible cutting fluids used in machine tools. RENEP CGLP oils contain anti-corrosion agents, as well as EP and anti-wear additives to guarantee long machine life and exceptionally good operational reliability. RENEP K Compounded gear and slideway lubricants that fulfil all the demands made on modern slideway oils. RENEP K series of oils are ideally suitable for the lubrication of precision machine tools with horizontal and vertical slideways. The RENEP K series of oils can be used as bearing and gear oils if the manufacturers viscosity recommendations are met. The products listed here are just a part of our entire product line. Additional specialities are available on request.

3 Products for the most demanding applications: Corrosion Prevention Compressor Oils SYNAIR SYNAIR compressor fluids are synthetic based lubricants offering exceptional performance benefits for modern compressor operations. The advanced base materials of the SYNAIR range are tailored to the requirements of a fluid operating under extreme pressure, temperature and load. SYNAIR compressor fluids are suitable for all compressors commonly operating on mineral oil. RENAIR The RENAIR RANGE is recommended for oil lubricated air compressors including rotary screw, reciprocating and certain types of rotary vane. RENAIR compressor oils are blended from carefully selected solvent refined mineral oils. They contain additives to reduce wear and oxidation to therefore allow higher loads, more severe operating conditions and prolonged oil service intervals. ANTICORIT DFW A specialised corrosion inhibitor for long term protection during storage and transport. ANTICORIT DFW contains a combination of film forming and dewatering agents, which ensure rapid water displacement to produce a thin dry wax coating. The light wax based film maximises protection from corrosion and provides long-term water resistance. ANTICORIT DFO ANTICORIT BW366 A specialised corrosion inhibitor with dewatering properties suitable for short to medium term corrosion protection. ANTICORIT DFO contains a unique combination of proprietary components, which rapidly penetrate and displace moisture from metal surfaces to provide a strongly adhered, oil based, corrosion resistant film. A highly concentrated corrosion preventative fluid especially suited to protecting metal components and machinery for long periods of time. In many cases SYNAIR compressor fluids can offer up to twice the operational life to that of a mineral fluid Due to the heavy duty protective characteristics found in ANTICORIT BW366 it is particularly well suited for protection in arduous conditions such as overseas shipping and long term external storage. Greases Cleaners RENOLIT LXEP 2 Excellent multipurpose lithium complex grease containing extreme pressure, anti-corrosion and anti-oxidation additives. RENOLIT LXEP 2 has been specially designed for the lubrication of vehicle bearings and can also be applied for high temperature and long lasting general lubrication applications. RENOLIT LXEP 2 is also recommended for applications where extended greasing intervals are required NLGI 2 RENOLIT EP 2 RENOLIT EP-2 is a multi purpose lithium soap based grease, containing extreme pressure, anti-corrosion and anti-oxidation additives to maximise performance under low to medium temperature applications. RENOLIT EP 2 has good EP properties and protects against corrosion. It has resistance to mechanical shear and is suitable as a multipurpose grease. NLGI 2 CF13 A low foam, alkaline cleaner, developed to clean and provide short term corrosion protection on a variety of metals including, mild steel, cast iron, and aluminium CF 13 is designed for use in all industrial cleaning applications, including spray washing machines and soak tank/ immersion systems. CF 13 will remove light soils such as cutting oils, light corrosion preventatives and lubricating oils whilst depositing a light protective coating on the metal thus cleaning and protecting in the one application. CF 13 offers improved cleaning and corrosion protection performance over conventional process cleaners, and extremely low residues on cleaned parts. ORANGE ORANGE is a quality hand cleaner that has been developed for the effective cleaning of heavily soiled, oily and grease covered hands. ORANGE leaves hands feeling smooth and clean without the greasy feeling that many other cleaners leave behind. The natural citrus, lanolin and coconut oils found in RENO- CLEAN ORANGE help replenish dry cracked skin whilst leaving the skin feeling and smelling refreshed. ORANGE provides a rich creamy lather when worked into the hands. While being gentle on the hands, the beads within ORANGE provides an abrasive aid in the removal of tough oil and grease stains without irritating the skin. RENOLIT GP3 General purpose grease for use in electric motor bearings and high speed applications RENOLIT GP3 is a premium quality lithium base grease, developed specifically for applications encountered in modern industrial environments. This grease is extremely shear stable and does not soften, even after prolonged working. RENOLIT GP 3 can also offer extended greasing intervals. NLGI 3 PARTSWASH PARTSWASH is a solvent based degreasing solution developed to dissolve oil and grease residues. This allows easy removal of contaminants from soiled components. PARTSWASH is suitable for heavy duty degreasing operations where a versatile solvent based cleaner is required. It does not effect any common metals. PARTSWASH can also be used for an industrial partswash where water rinsing is not desirable due to the incidence of flash rusting on parts. PARTSWASH is low in odour, making it pleasant to use. while being insoluble in water. Specifically designed for use in partswash stations. ECOSOLVE DEGREASER ORANGE can be used in all applications where an effective hand cleaner is required, whether it is in a mechanical workshop to an office washroom or even at home. ECOSOLVE is a biodegradable, solvent based, heavy duty degreaser with quick-break properties that is highly effective for removing most soils including dirt, mud, grime, oil and soot. ECOSOLVE has been specially designed to be miscible with water. Spray dispensers have made it particularly well suited to wash bay applications DEGREASER is a solvent based degreasing solution developed to dissolve oil and grease residues. DEGREASER is suitable for heavy duty degreasing operations where a versatile solvent based cleaner is required. It does not effect any common metals and is easily removed by rinsing with cold water. The products listed here are just a part of our entire product line. Additional specialities are available on request. The products listed here are just a part of our entire product line. Additional specialities are available on request.

4 Metalworking Fluids Fuchs Lubricants Metal Working Fluids Metalworking fluids come in a variety of forms, each with different properties essential for a specific application. Fuchs has over 70 year experience providing a full range of industrial and metalworking lubricants to industry. For advice on the selection of the best fluid for your application, please contact your Fuchs sales representative. Selecting the Correct Metalworking Fluid Deciding the correct fluid for an application is not straightforward, as many factors will affect product selection. These include: Material Operation Coolant System Safety Environment As a general rule, low speeds and heavy cuts require the use of neat oils, whereas operations involving high speeds and light cuts require cooling. These applications are best served by water miscible fluids. One of the most cost effective EP additives currently in use is chlorinated paraffin. This type of compound is being increasingly replaced by chlorine free alternatives due to environmental concerns over their disposal. Fuchs is a specialists in the development of metalworking fluids, and offers a complete range of both chlorinated and chlorine-free products suitable for all metals and machining operations. To assist with selection of the most suitable fluid for you application, refer to the application charts found in this brochure. Neat Metalworking Fluids Neat metalworking fluids are generally blends of mineral oil and additives. As neat metal working fluids are not diluted with water they offer a greater suitability for arduous tasks. However considerations must be made as to their reduced cooling capabilities compared to the water miscible cutting fluids. Products for the most demanding applications: Water Miscible Cutting Fluids Water miscible cutting fluids generally contain all of the ingredients of a neat cutting fluid but as these products are designed for use diluted with water, they also contain corrosion inhibitors, biocides and emulsifying agents. Some water miscible cutting fluids are mineral oil free, and these are generally known as synthetic products. Water miscible cutting fluids are designed for use where maximum cooling effect is required. As they are typically used at concentrations of 10% or lower, the amount of additive in the working product is naturally less than that contained in a neat cutting fluid. Therefore, these products are more usually employed in areas of high speeds and light cuts. For jobs involving both high speeds and heavy cuts, water miscible fluids compounded with EP additives are used. Selection of a water miscible cutting fluid is similar to the selecting a neat cutting fluid, however other factors such as water quality, emulsion clarity and foaming characteristics of the fluids must be taken into consideration. To assist in the selection of the appropriate Fuchs product for your application refer to the water miscible cutting fluids application chart in this brochure. Maintenance of Water Miscible Coolants The longevity and performance of a coolant depends on good housekeeping, correct usage and storage. Water based fluids can often become infected with micro-organisms, and although contamination is unavoidable, good house keeping and a regular maintenance program can help prevent degradation of the fluid, corrosion of parts and machine components, loss of cutting performance and the generation of offensive odours. The information below is a guide to the correct maintenance of the water miscible fluids. Monitor Fluid Concentration As with all water miscible metalworking fluids, concentration control is vital. Too low a concentration can lead to corrosion problems, poor cutting tool life, and provide the opportunity for increased biochemical activity. A concentration too high can result in skin irritation problems and poor tool life. It is therefore critical that the strength of the emulsion is regularly checked. The simplest method by using a hand held refractometer. Keep System Clean. System cleanliness is essential if its full benefits are to be realized. It is always recommended that a system cleaner such as MTC 9114 Machine Tool Cleaner is used prior to filling with clean coolant to ensure maximum service life. It is important to remove swarf, tramp oil, general debris, and to maintain a reasonable level of housekeeping. Tramp oil will promote the growth of bacteria and the use of skimmers will minimize potential problems and result in cleaner machines, work pieces and operator environment. Fuchs offers a complete range of system maintenance products including refractometers, tramp oil skimmers, system cleaners and additives for the control of micro organisms. Where control of micro-organisms is problematic, Fuchs has developed a specialised range of products that are particularly resistant to microbial attack. We can also recommend the appropriate lubricants for machine tool hydraulics, slidway and lube systems. For more information on cutting fluids or the services and maintenance products available from Fuchs please contact your local Fuchs representative. Control Micro-organisms Most water miscible cutting fluids provide favourable conditions for the growth of many types of bacteria and fungi. These micro-organisms can enter the fluid in many ways via the water supply, general environment, work piece material and the operator. Failing to regularly monitor and treat bacterial and fungal contamination will eventually lead to unscheduled downtime, lost production and increased costs. Biochemical activity (bacterial and fungal growth) is generally measured by using dip slides. Treatment of contaminated systems will vary depending on the type of contamination (whether bacterial or fungal) and its severity.

5 NEAT CUTTING FLUIDS APPLICIATION GUIDE MACHINING OPERATION MATERIAL IN USE WATER MISCIBLE CUTTING FLUIDS APPLICIATION GUIDE MACHINING OPERATION MATERIAL IN USE Product Kinematic 40 C, mm 2 /s High Soeed Grinding General Machining Milling Reaming Deep Hole Drilling Gear Cutting Broaching Honing Spark Erosion NON Copper/Brass Aluminium Cast Iron Mild Steel Alloy Steel Stainless Steel Product Emulsion Appearance Refactive Index Factor Sawing Drilling/Tapping Turning/Boring Reaming Broaching Machining Centres Grinding NON Copper/Brass Aluminium Cast Iron Mild Steel Alloy Steel Stainless Steel CHLORINE FREE CHLORINE CONTAINING ELECTROCUT 5 HFN 5 LE HGS 915 LE S 30 U MSN 135 S S S 5 P P P P P P P P 5 P P P P P P P 15 P P P P P P P P P P 15 P P P P P 21 P P P * * P P 30 P * * P P 30 P P P P P 70 P P P P P P P 15 P P P P P P P P 30 P P P * P P 40 P P P P P * * P P 70 P P P P * P P P 150 P P * * P P CHLORINE FREE CHLORINE CONTAINING 610 SC ALU PLUS 68 CF2 700 NBF 420 DURANT 20 (A) 9022 MEP 19 Colourless Colourless Blue 2.75 P P P 1.98 P P P 0.93 P P P * P * P P 1.00 P P P P P P P P P P 1.06 P P P P P * P P P P P P Translucent 1.08 P P P P P P P P P P P Orange 1.02 P P P P * * P P P P P 1.04 P P P P P P * P P P P P P 1.91 P P P P * * P P P P 1.34 P P P P P P P P * Can be used in these appliciations however please seek advise from the Fuchs Technical team before use * Can be used in these appliciations however please seek advise from the Fuchs Technical team before use

6 Founded as a German family company in 1931, Fuchs today is a Group with global reach. Among the independent producers, Fuchs is the world s largest independent manufacturer and supplier of lubricants Perspectives 100 Countries 10,000 Challenges 100% Individuality 360 o Performance With several thousand employees, operating in most worldwide markets, Fuchs leading position is supported by an extensive range of core program lubricants, complimented by tailor-made solutions for just about every application. The wholly owned Australian subsidiary has been supplying specialised lubricants since the late 1890 s and is the leading market player in many lubricant sectors.. Fuchs Lubricants specialises in five main areas of lubrication: Automotive Industrial Specialist Applications including Open Gearing Lubrication Mining Private Label Fuchs Lubricants (Australasia) Pty Ltd provides an unrivalled personalised focus Varying personalities, different experiences, diverse approaches New Markets, specific profiles, diverse opportunities Individual requirements, demanding problems, diverse applications Complex issues, sustainable innovations, diverse solutions Numerous enquiries, comprehensive support, diverse service to its customer-base with 12 distribution sites throughout Australia and New Zealand and over 95% of products manufactured locally.manufacturing facilities are located in Melbourne, Perth and Newcastle, all with ISO9000 certification and individual distribution, R & D and quality control capabilities. Globally, FUCHS employ 3,800 people in nearly 50 countries. In order to meet the needs of our customers in the best possible way, our specialists work together in sector and national crossdivisional and international teams, depending on the particular needs. The mix of individual personalities, specialised knowledge and various career and life experiences means that our staff can view problems from Our foreign subsidiaries, our production locations and branches mean that we are close to our customers in 100 countries around the world. We know the particular requirements of a wide range of markets and develop tailored solutions to meet their specific requirement profiles. Our years of practical experience, our broad product portfolio and our high speed of innovation are the key factors for our competitive edge, The rapid speed of technological change increasingly brings with it a need for individual applications instead of standardised products. We meet this challenge with a range of over 10,000 products. Our diverse portfolio covers the lubricant requirements for all applications and industries. It also contributes an ideal basis for developing new customised products. Close collaboration with our customers and partners is the In our search for ever better products, we never lose track of the specific problems experienced by our customers. At this level, on-site exchange of knowledge has proven to be extremely successful. Our experts experience the complex situations live and develop customised solutions in collaboration with customers. In addition, we are continually researching lasting innovations We are aware that the success of FUCHS depends primarily on the satisfaction of our customers. For this reason we invested right from the start in first-class, all round service of a type and scope that far exceeds usual standards of service. With our global network of advisers, engineers and development partners we are in a position to respond quickly and flexibly to all requirements and to find effective solutions. In addition, Fuchs extensive range of specialist lubricant services is supported by 12 qualified laboratory technicians providing a vast array of fluid analyses including the highly specialised condition monitoring tool known as CENT. The Fuchs Group is at the leading edge in formulation and application technology of all types of rapidly biodegradable lubricants and functional fluids, leading the development of the PLANTO product range and a continued commitment to the environment through the Fuchs Environmental Policy. There is no better testament to this commitment than Fuchs Melbourne operation being awarded ISO14000 Environmental Certification. other perspectives, enabling them to bring a high level of creativity to all projects. also in new markets. decisive factor in our joint success. that will make processes more profitable, more environmentally friendly and therefore more sustainable. This is something that increasing numbers to today s customers appreciate, and they repay our commitment with trust and loyalty. Through the dedication to maintain market leadership, Fuchs products and services are constantly evaluated and updated to meet the ever-increasing demands of industry. This ongoing process ensures that Fuchs Lubricants will consistently exceed all future requirements.

7 YOUR NEAREST DISTRIBUTOR IS: FUCHS LUBRICANTS AUSTRALASIA Head Office Melbourne 49 McIntyre Road Sunshine Victoria 3020 Phone: Fax: New Zealand Office 485c Rosebank Road Avondale, Auckland 1026 Phone: Fax: