PRE FEASIBILITY REPORT

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1 PRE FEASIBILITY REPORT FOR Proposed Expansion of MS Rolling Mill (existing capacity of 37,500 TPA to 75,000 TPA, two shift operation proposed instead of existing one shift) and existing Steel Melting Shop wherein Two more Induction Furnace of same capacity (6T each) to be installed to achieve rated production of 1, TPA) at Village Gondwara, Urla Industrial Complex, District Raipur, Chhattisgarh Project Proponent: Environment Consultant: Recognized by MoEF (GOI) as per EPA and valid up to Jan 2019 Accredited by NABL for Chemical & Biological), valid up to Accredited under the QCI-NABET Scheme for EIA Consultant Certified by ISO 9001:2008, ISO 14001:2004, ISO 18001:2007 Head Office: 60, Bajiprabhu Nagar, Nagpur , MS Lab. : FP-34, 35, Food Park, MIDC, Butibori, Nagpur Ph. : (0712) , Fax: (0712) anaconngp@gmail.com, ngp@anacon.in Website: December

2 1.0 EXECUTIVE SUMMARY 1.1 Name of the Project Proponent: : 1.2 Location : Kh. No. 2/3, Village Gondwara, Urla Industrial Area, Raipur (C.G.) Office (Regd.) : Village Borjhara, Urla - Guma Road, Urla Industrial Area, Raipur (C.G.) Name of Promoters : Shri. Shravan Kumar Goyal (Director) 1.5 Existing Installed Capacity and Total Capacity after expansion Existing Production capacity and configuration SMS (MS Ingots & Billets) 1, 05,600 TPA 4 x6t Induction Furnace and MS Rounds & CTD Bars - 37,500 TPA by single shift operation Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars (37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) Total production capacity and configuration after expansion SMS (MS Ingots & Billets) 1, 05,600 TPA 6 x 6T Induction Furnace and MS Rounds & CTD Bars TPA by Two shift operation Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars(37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) Remarks 1.6 Total Project Area : 18.5 Hectare ( sq. Mtr.) 1.7 Number of Shift : Two Shift Basis 1.8 No. of Working Days : 330 Days 1.9 Cost of Project : Existing : Crors (Rs.) Proposed: 08.00Crors(Rs.) approx. Two more Induction Furnaces of same capacity (6T) will be installed to achieve rated production Existing MS Rounds & CTD Bars - 37,500 TPA by single shift operation will be 75,000 TPA by Two shift operation. No change of Existing capacity after expansion No change of Existing capacity after expansion No change of Existing capacity after expansion Total Cost: Crors(Rs.) approx Nagpur, Maharashtra. 1

3 1.10 Man Power Utilization : Particulars Existing Proposed 1.12 Project Implementation Period : 06 Months Admin Staff : Production staff : Sub-Total = : Total = : Environment Consulting Organization : Head Office: 60, Bajiprabhu Nagar, Nagpur , MS Lab. : FP-34, 35, Food Park, MIDC, Butibori, Nagpur Ph. : (0712) , Fax: (0712) anaconngp@gmail.com, ngp@anacon.in website: Nagpur, Maharashtra. 2

4 2.0 INTRODUCTION 2.1 Identification of project and project proponent: GOEL GROUP is one of the leading business houses in Chhattisgarh. The Group having diversified business activities, but mainly engaged in manufacturing of Steel and generation of power and has interest in manufacturing of Sponge Iron, Iron Ore Beneficiation, Pellets, Induction/ Arc Furnace with Continuous Casting Machine for production of Steel Billets and Blooms, Hot Re-Rerolled Steel products, Ferro Alloys, Fly Ash Bricks and Captive Power Plant together with their backward and forward integration. The Group is totally integrated to produce finished steel under one roof and selling all products under the Brand Name GOEL which is well-established and well-known for its quality products in the steel sector. There are six different Goel Groups of Companies out of which Shri Bajrang Power & Ispat Ltd. (Gondwara Division) is one of them. This company under backward integration has established mega project with the investment of Rs. 155 Crores. Presently the company has established the existing production capacity had 1,50,000 TPA Rolling Mill with Coal gasifier & 16 MW Captive Power Plant, 4 x 6 MT Induction Furnace(1,05,600 TPA) with MS Round & CTD Bars(37,500 TPA) with Continuous Casting machine, Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) and Refining Furnace (3MVA) for refining of MS Round & CTD Bars(37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) at village Gondwara, in Urla Industrial complex, Raipur. The company proposed to add the following production/ generation capacity expansion and change in configuration with existing project Table 1. TABEL 1: PRODUCTION/ GENERATION CAPACITY EXPANSION AND CHANGE IN CONFIGURATION Existing Production capacity and configuration SMS (MS Ingots & Billets) 1, 05,600 TPA 4 x6t Induction Furnace and MS Rounds & CTD Bars 37,500 TPA by single shift operation Wire Drawing (1,25,000TPA) Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars (37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) & Total production capacity and configuration after expansion SMS (MS Ingots & Billets) 1, 05,600 TPA 6 x 6T Induction Furnace and MS Rounds & CTD Bars TPA by Two shift operation Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars(37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) Remarks Two more Induction Furnaces of same capacity (6T) will be installed to achieve rated production Existing MS Rounds & CTD Bars 37,500 TPA by single shift operation will be 75,000 TPA by Two shift operation. No change of Existing capacity after expansion No change of Existing capacity after expansion No change of Existing capacity after expansion Nagpur, Maharashtra. 3

5 2.2 Brief Description and Nature of the Project: The project already has Rolling Mill manufacturing unit (1,50,000 TPA) with 16 MW AFBC based Power Plant, Steel Melting Shop with configuration of 4 x 6T of Induction Furnace ( TPA) with MS Ingots & CTD Bars (37500 TPA), Wire Drawing unit( TPA) with Fly Ash Brick Plant(72000 TPA) and E.L. Refining Furnace ( TPA & MS Ingots & CDT Bar (37500 TPA). The company has taken combined consent for Rolling mill having capacity of 1,50,000 MTPA and 16 MW AFBC based Power Plant within the same plant premises. Now, the said proposal is for enhancing the production capacity of MS Ingots & CTD Bar (37500 TPA) by single shift operation to TPA by Two shift operation and change in configuration of Existing Steel Melting Shop (SMS) from 4 nos. induction furnaces of 6T each to 6 x 6T Induction furnace. Production capacity is 1, 05,600 TPA will not be changed. However, two more induction furnaces of same capacity i.e. 6T will be installed to achieve the rated production. Existing Project Details: The details of existing production profile is mentioned in Table 2 TABEL 2: EXISTING PRODUCT PROFILE Product Total Quantity Remarks MS Round, CTD Bars etc. 37,500 MT/Yr. Consent to operate was obtained vide order MS Ingots & Billets 1,05,600 MT/Yr. no.6098/ts/cecb/2005 dated 27/12/2005. EC was not applicable as the project was establish before implementation of EIA notification, 2006 Wire Drawing Unit 1,25,000MT/Yr Consent to operate was obtained vide order no.5376/ts/cecb/2010 dated 24/12/2010. Fly Ash Brick 72,000 MT/Yr. Manufacturing Plant EC was not applicable. Rolling Mill 1,50,000 MT/Yr Consent to operate was obtained vide order Coal Based Captive Power Plant 16 MW no.3264/ts/cecb/208 dated 20/06/2008. EC was granted from MoEF, New Delhi vide order Coal Gasifier Plant of 2 x 5,800 Nm 3 /hr. no. J-11011/218/2007-1AII-(1) dated 11/02/2008 capacity 2 x 5,800 Nm 3 /hr. Proposed Project Details: The company now proposes to expand its production capacity within the existing industrial premises. The proposed expansion project is forward and backward integration project to meet the inhouse requirement of raw materials as well as the market demand & supply gap. The proposed production capacity is mentioned in Table 3. Nagpur, Maharashtra. 4

6 TABEL 3: DETAILS OF PROPOSED EXPANSION PROJECT Existing Production capacity and configuration SMS (MS Ingots & Billets) 1, 05,600 TPA 4 x6t Induction Furnaces and MS Rounds & CTD Bars 37,500 TPA by single shift operation Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars(37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) Total production capacity and configuration after expansion SMS (MS Ingots & Billets) 1, 05,600 TPA 6 x 6T Induction Furnaces and MS Rounds & CTD Bars TPA by Two shift operation Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars(37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) Remarks Two more Induction Furnaces of same capacity (6T) to be installed to achieve rated production Existing MS Rounds & CTD Bars 37,500 TPA by single shift operation will be 75,000 TPA by Two shift operation after expansion No change of Existing capacity after expansion No change of Existing capacity after expansion No change of Existing capacity after expansion 2.3 Need for the project and its importance to the country and/or region: Steel is one of the most important products of the modern world and is of strategic importance for any industrial nation. Historically, all nations during their industrialization phase have been supported by a strong steel industry of their own. From construction, industrial machinery to consumer products, steel finds a wide variety of applications. It is also an industry with diverse technologies based on the nature and extent of use of raw materials. India is the 4 th largest producer of steel in the world accounting for production of million tons of crude steel in It also holds the third position in consumption of steel. Thus there is great potential of steel industry in India. The proposed expansion project is forward and backward integration project. Sponge iron will be used as raw material for production of billets whereas billets will be used as raw material for production of TMT bars. Captive Power plant (AFBC) having 16 MW is already installed to meet the demand of captive consumption of industry. In order to meet the in-house demand of raw material for MS rounds and CTD bars and also to meet the market requirement in timely manner, the proposed expansion project is undertaken. Nagpur, Maharashtra. 5

7 (B) For Power Plants Power companies benefit from better efficiency, less coal consumption, lower transportation cost, lower maintenance cost, better thermal efficiency, higher plant availability and less waste disposal cost. - The country benefits from greater electricity supply and economic growth. - Environment benefits less CO 2, ash and better air quality. - Reduced load on constrained transportation system, rail and road- giving more coal supply for India. Advantages of the project Value addition project by gainful utilization of wastes and converting intermediate products into Enduse product. - Improved productivity of the existing process. - Reduced operation cost due to sharing of infrastructures and manpower with existing unit reducing overhead by almost 30% - Since the materials handling will be similar to existing operation, synergy of activities will bring economies to the unit. - Dedicated and experienced workforce is available. - Ready market for the supply of finished products. Easy accessibility to the thriving markets of Chhattisgarh, Madhya Pradesh, Bihar, UP and Odisha form another major locational advantage factor. - Technology is not new and has already been successfully tried in existing plant. State Growth Policy New Industrial policy of the state is to derive maximum value from resources and create jobs by setting up industries in all the districts. The state government has realized that Chhattisgarh can become a developed State only if its industrial growth rate increases substantially and that can only happened with a favorable environment for investment. Hence, attempts are on to make the administration investor-friendly and to provide the necessary infrastructure. Special importance is given to private sector participation as well as industrial development in the backward regions. The proposed expansion will help in increasing the employment opportunities to the local people and also it will help in the industrial growth of the country. 2.4 Demand-Supply Gap The scenario of Steel Industry is clearly looking upward and the latest data on Steel Industry is as follows:- AN OVERVIEW OF STEEL SECTOR- (Source: Ministry of Steel, Government of India) GLOBAL SCENARIO In 2013, the world crude steel production reached 1606 million tonnes (mt) and showed a growth of 3% over (Source: World Steel Association or WSA) China remained the world s largest crude steel producer in 2013 (779 mt) followed by Japan (111 mt), the USA (87 mt) and India (81 mt) at the 4 th position. Nagpur, Maharashtra. 6

8 WSA has projected Indian steel demand to grow by 3.3% in 2014 as compared to global steel use growth of 3% and Chinese growth of 3.1%. For 2015, further recovery is projected for world (3.3%) and India (4.5%) and a slowing down for China (2.7%). Per capita finished steel consumption in 2013 is estimated as 225 kg for world and 515 kg for China. DOMESTIC SCENARIO The Indian steel industry has entered into a new development stage from , riding high on the resurgent economy and rising demand for steel. Rapid rise in production has resulted in India becoming the 4 th largest producer of crude steel and the largest producer of sponge iron or DRI in the world. As per the report of the Working Group on Steel for the 12 th Plan, there exist many factors which carry the potential of raising the per capita steel consumption in the country, currently at 59.2 kg. These include among others, an estimated infrastructure investment of nearly a trillion dollars, a projected growth of manufacturing from current 8% to 11-12%, increase in urban population to 600 million by 2030 from the current level of 400 million, emergence of the rural market for steel currently consuming around 10 kg per annum buoyed by projects like Bharat Nirman, Pradhan Mantri Gram Sadak Yojana, Rajiv Gandhi Awaas Yojana among others. At the time of its release, the National Steel Policy 2005 had envisaged steel production to reach 110 million tonnes by However, based on the assessment of the current ongoing projects, both in greenfield and brownfield, the Working Group on Steel for the 12 th Plan has projected that the crude steel capacity in the country is likely to be 140 MI by and has the potential to reach 149 MT if all requirements are adequately met. The National Steel Policy 2005 is currently being reviewed keeping in mind the rapid developments in the domestic steel industry (both on the supply and demand sides) as well as the stable growth of the Indian economy since the release of the Policy in Major Objectives of the National Steel Policy 2012 are as follows a) To attract investments in Indian steel sector from both domestic and foreign sources and facilitate speedy implementation of investment intentions on board so far so as to reach crude steel capacity level of 300 million tonnes by to meet the domestic demand fully. b) To ensure easy availability of vital inputs and necessary infrastructure to achieve a projected production level of 275 million tonnes by Imports vs. Indigenous production The Indian infrastructure sector is likely see a massive growth due to increasing economic status thus in order to keep the supply ready to match the demand of construction steel, the additional capacity of TMT steel bars is most immediate requirement of time. 9.1 Export possibility Export of Steel is always possible, the Government of India is also encouraging export of steel, however proposed quantity will be domestically consumed. The world steel market is for about 1500 Million Tonnes, out of which about 50% is being produced by China, the global demand even if increased by 2% per annum then it requires addition of 30 Million Tonnes additional production capacity. Since China has already reach to saturation level of increasing the production therefore India has better chance to share the world market by increasing its production in an energy efficient Nagpur, Maharashtra. 7

9 manner. The unit being located in the eastern sector can export the steel to Bangladesh; Bhutan; and Burma and Nepal also. 2.7 Domestic/ Export Markets Domestic market with real estate, infrastructure projects, industrial projects are available for purchase of steel which is estimated to be around 80 million tonnes per annum. The estimated growth in infrastructure is likely to increase the demand of steel to more than 150 million tonnes by the year In view of this, it is required to make advance planning for creating the facility and infrastructure to meet this demand. The domestic market as well as export market both will require good quality steel, produced with minimum energy consumption and minimum cost of production. The project has potential to cater to the domestic demand as well as export demand of steel to domestic as well as export oriented steel plants. 2.8 Employment Generation (Direct and Indirect) due to the project: The list of likely employment to be generated due to project after expansion is given in Table 4. TABLE 4: EMPLOYMENT GENERATION Particulars Existing Proposed Admin Staff : Production staff : Sub-Total : Total : PROJECT DESCRIPTIONS 3.1 Type of project including interlinked and interdependent projects, if any. The project already has Rolling Mill manufacturing unit (1,50,000 TPA) with 16 MW AFBC based Power Plant, Steel Melting Shop with configuration of 4 x 6T of Induction Furnace ( TPA) with MS Ingots & CTD Bars (37500 TPA), Wire Drawing unit( TPA) with Fly Ash Brick Plant(72000 TPA) and E.L. Refining Furnace ( TPA & MS Ingots & CTD Bar (37500 TPA). The company has taken combined consent for Rolling mill having capacity of 1,50,000 MTPA and 16 MW AFBC based Power Plant within the same plant premises. Now, the said proposal is for enhancing the production capacity of MS Ingots & CTD Bar (37500 TPA) by single shift operation to TPA by Two shift operation and in Existing Steel Melting Shop (SMS) from 4 nos. induction furnaces of 6T each to 6 x 6T Induction furnaces. Production capacity is 1, 05,600 TPA will not be changed. However, two more induction furnaces of same capacity i.e. 6T will be installed to achieve the rated production. Nagpur, Maharashtra. 8

10 3.2 Location(map showing general location, specific location and project boundary and project site layout) with coordinates. Details about the Project area are presented in Table 5. TABLE 5: DETAILS ABOUT THE PROJECT AREA State Chhattisgarh District/ Tehsil Tehsil- Raipur, District- Raipur Village Gondwara, (Urla Industrial Complex) Khasara No. Private Industrial Land: Khasra No. 2/2 & 2/3 Area 18.5 Ha. Toposheet No. 64G/11 & 64G/12 Geo-coordinates Latitude N Longitude E The index map and location is presented in Annexure-I, Location map showing 10 km radius of study area shown in Annexure-II Nagpur, Maharashtra. 9

11 Annexure I INDEX MAP Nagpur, Maharashtra. 10

12 Annexure II STUDY ARA MAP (10 KM RADIAL DISTANCE FROM THE PROJECT SITE) Nagpur, Maharashtra. 11

13 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Proposed expansion will be within the existing plant premises; hence, alternative sites are not examined. The existing and proposed production capacity with details regarding configuration are presented in Table Size or Magnitude of Project TABLE 6: PROPOSED EXPANSION OF MS ROLLING MILL PLANT Existing Production capacity and configuration SMS (MS Ingots & Billets) 1, 05,600 TPA 4 x6t Induction Furnace and MS Rounds & CTD Bars 37,500 TPA by single shift operation Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars(37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) Total production capacity and configuration after expansion SMS (MS Ingots & Billets) 1, 05,600 TPA 6 x 6T Induction Furnace and MS Rounds & CTD Bars TPA by Two shift operation Wire Drawing (1,25,000TPA) & Fly Ash Brick Plant (72,000 TPA) Rolling Mill with coal Gasifier (1,50,000 TPA) and 16 MW Coal based Power Plant Refining Furnace (3MVA) for refining of MS Round & CTD Bars(37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) Remarks Two more Induction Furnaces of same capacity (6T) will be installed to achieve rated production Existing MS Rounds & CTD Bars 37,500 TPA by single shift operation will be 75,000 TPA by Two shift operation. No change of Existing capacity after expansion No change of Existing capacity after expansion No change of Existing capacity after expansion 3.5 Project description with process details: Description about process/sub-process M/s. Shri Bajrang Power &Ispat Ltd. is having various sections for manufacturing the following products: 1. Steel Melting Shop 2. MS Round & CTD Bars (37,500 TPA) &/or MS Ingots & Billets (1,05,600 TPA) after expansion total capacity will be MS Rounds & CTD Bars TPA 3. Rolling Mill with Coal Gasifier Capacity 1, 50,000 TPA No change is proposed 4. Captive Power Plant, Capacity 16 MW. No change is proposed 5. Wire Drawing (1, 25,000TPA) & Fly Ash Brick Plant (72,000 TPA) No Change is proposed 6. Refining Furnace (3MVA) No change is proposed Nagpur, Maharashtra. 12

14 A. STEEL MELTING SHOP Induction Furnace Route M/s. Shri Bajrang Power & Ispat Ltd.is having following in the steel melting shop: 4 x 6 MT Induction Furnaces Manufacturing Process The induction furnace continuous casting route is adopted for steel melting. The DRI from Sponge Iron Plant is transported to Steel Melting Shop through dumpers and is unloaded in the charging bay of the steel melting shop. There with the help of magnet crane the DRI is fed into the Sponge Iron Bins on over the furnace platform. Below these bins there are Weigh Feeders which is used to fed the DRI in controlled manner into the furnaces. Plant return scraps from various generating points and purchased scrap is transported to the scrap bay of steel melting shop. One crane is provided in the scrap bay for unloading and loading of scrap and pig iron in scrap buckets. These are transported to the furnace bay by electrically driven scrap bucket transfer car. The scrap buckets are weighed in the scrap bay. Scrap is stored on furnace working platform near the furnace for charging. The scrap is charged into the crucibles for generating the hot heel for DRI charging. Necessary carbon in the form of pig iron/petroleum coke is added into the crucibles to ensure the availability of necessary carbon in the bath. Once the molten bath has been formed and minimum temperature of the bath has been achieved, sponge iron is charged in small batches and the slag formed is removed periodically. After the completion of charging sponge iron a sample is drawn to determine the composition of the bath. After achieving the desire malt analysis, temperature is raised to the tapping temperature and taking into account additions of predetermined amount of ferroalloys; to achieve the required tapping composition of the melt. Continuous Casting The continuous casting technology has gained worldwide acceptance because of high yield, economics of operation and better product quality. Hence, this technology is adopted for our steel plant casting the liquid steel into billets. The continuous casting machine is equipped with moulds, mould oscillating mechanism, secondary cooling segments, straightening unit and withdrawals, gas cutting unit, rigid dummy bar insertion system, run out roller tables, cross transfer mechanism and cooling bed. The caster is controlled from the pendant control panels and also from main control room, located on the casting platform and the auxiliary control room near the gas cutting unit. The tap to tap time of the induction furnaces is matched with the casting cycle time so as to have maximum number of sequential cast. The ladle is picked up by ladle handling crane and placed on the ladle stand. A refractory lined tundish, fully dried and fitted with preheated nozzles mounted on tundish, car is moved from the reserve position to the casting position. Prior to the start of the casting operation, the dummy bar will be introduced into the mould. The gap between the dummy bar and mould walls is sealed with asbestos cords and small pieces of steel scraps are placed over the dummy bar head for chilling of initial metal. Water supply to mould, secondary cooling zone and machine cooling is switched on at this stage. When the liquid steel level in the tundish reaches a predetermined level, the tundish nozzles are opened. When the metal level in the mould reaches about mm from its top, the drive of the mould oscillating mechanism as well as withdrawal and straightening unit is switched on. The withdrawal of dummy bar begins at the Nagpur, Maharashtra. 13

15 minimum speed and gradually increased to normal speed within few minutes. The mould is lubricated with liquid lubricant. During casting operation the metal level in the mould is maintained within predetermined limits by adjusting flow of metal into the mould or by adjusting the withdrawal speed. The partially solidified billets after leaving the mould pass through strand guide roller segment where intensive but controlled cooling of billets is affected by water spray nozzles. The solidified billets are guided through withdrawal and straightening units before entering the gas cutting zone. The dummy bar is separated from the billet for the gas cutting unit and is stored till its introduction is required for the next hit. The cast billet is cut to predetermined length by gas cutting torches. The sized billets are delivered to the cooling bed through run out roller table and cross transfer mechanism. The billets are marked on cooling bed by the marking unit for identification/tracking.the billets are marked on cooling bed by the marking unit for identification/tracking. The process flow diagram of SMS is shown in Figure 1 whereas the pictorial view of M.S. Billets is shown in Figure 2. PICTORIAL VIEW OF M. S. BILLETS: FIGURE 1: PROCESS FLOW DIAGRAM OF SMS FIGURE 2: PICTORIAL VIEW OF M. S. BILLETS Nagpur, Maharashtra. 14

16 B. MANUFACTURING PROCESS OF ROLLING MILL The raw material namely Ingot / Billet are unloaded and stacked near the conveyor belt of the furnace. The raw material is then tested in the laboratory for confirmation of chemical and physical properties. Once the raw material passes the required test, it is then loaded into pusher of the furnace with the help of magnetic crane. The raw material is then pushed into the Furnace for heating up to 1200 C. The furnace is heated with the help of furnace oil as the primary fuel. The air Blower and oil burners are installed at various locations of the furnace to achieve the required temperature by optimum utilization of the fuel. Thermo couples are also installed in different zones of the furnace to monitor/control the temperature. The red Hot raw material is then injected out of the furnace by using Injector and is fed to the first stand of the Roughing Mill. The Roughing Mill comprises of 3 hi (nos) roughing stand having roll size of 450mm Max. The roughing mill is used for primary reduction of the raw material. This is being done by rolling the material through various passes of the roughing mill. The roughing mill runs by drive system comprising of 1500 HP AC motor, high speed fly wheel, reduction Gear Box, pinion Gear Box etc. After the primary reduction the material goes to intermediate mill for further reduction. After the raw material comes out from roughing mill both the end of the material are being sheared by Rotary shearing for free entry into further passes. The material passes through Intermediate Mill comprising of six stand having individual DC drive. All the intermediate mill comprises of 2 nos 14 inches stand, 4 nos 12 inches stand. The stands are arranged in continuous line with DC motor & Drives enabling to roll at high speed. DC motors and Thyristor Drive will drive these stands. The Flying Shear being installed in between the stand for cutting the cobbles (misroll) efficiently. Each stand has different passes wherein the hot material is further reduced. Finally the product goes to the Finishing Mill for attaining the final shape and size. The finishing Mill consisting of 6 nos. 10 inch stand in continuous configuration. All these stands will be equipped with DC motor and Thyristor drive. The material passes through these entire stands and finally comes out in the desired size and section. After leaving the last roll stand of the finishing mill, the material passes through speial water cooling system for Quenching with the well defined penetration depth. The quenching results into hardened structure of the surface of the material. After leaving cooling line, the remaining heat of the core of the Bar reheats the surface upto equalizing temperature, thus tempering the hardened surface. The resulting heat treated structure has high strength and good toughness properties. This process is called the manufacturing process for TMT Bar. The Quenching system consisting cooling pipes of different length having motorized valves for controlling the flow of water. The system is also equipped with pressure and temperature gauges. High pressure water pump are provided with Butterfly valves so that water at desired pressure is available for rapid water Quenching of Bar to obtain desired properties. The cooling pipes also have air and water inlet system for better cooling. Installing is suitable compressor will generate compressed air about 300 NM per hour at 0.5 Mpa. The water used for water Quenching is collected in a scale pit. It is then cooled at cooling tower for re use in the Quenching system. The entire system is equipped with various temperature gauges for measurement of the rolling temperature and equalizing the temperature for better quality control. The entire system being controlled by PLC system, which helps in maintaining accuracy of various Nagpur, Maharashtra. 15

17 process parameters such as Flow of water, pressure, temperature. Once the material leaves the Quenching system, it passes through pinchroll unit which is a machine having 2 nos cantilevered pinch roll. This machine is used for driving the Bar through the dividing share after the Bar leaves the last stand. This is being done with the help of photo cell located just before the pinch roll unit which detects the Bar nose. A solenoid valve actuated the air cylinder of the pinch roll unit and the top pinch roll comes down to the Bar and keep the Bar at mill speed after it has left last stand. The cooling Tower of matching capacity shall be installed to ensure availability of cold water. Thereafter, the flying shear will be installed for cutting the material into desired length. Flying shear shall be operated with DC motor and will be capable to cut various sizes at best accuracy. The shear will have a digital drive, which will control the machine to follow the rolling speed so as to divide the bar suitable to cooling bed length. After cutting the finished material move inside the Twin Channel installed on the cooling bed. The twin channel is installed all along the length at the side of entry end of the cooling bed. It consist of alternately opening flaps through a Hydraulically cylinder. The Bar enters the closed flaps, which opens when full bar has been received. The cooling bed shall be Automatic Rake type Moving Cooling Bed The Automatic cooling bed moves the finished bar to the discharge end with the help of walking beam. This system has advantage of getting straight length material, thereby giving better finish to material. Also the involvement of labour is less. The cooling bed shall be provided with one no. Aligning device consisting of 30 nos individual driven Rollers, which shall be arranged in the stationary rake system of the cooling bed in front of discharge device. The main function of the aligning device shall be to align the nose of the rolled bar in direction of forward transportation, ensuring 100% fix length material. The material is then finally sheared by shearing machine in the length of 11/12 meters and shifted to the loading area. The material is then bundled and packed. After proper internal inspection, the material is released for dispatches. FIGURE 3: PROCESS FLOW DIAGRAM OF ROLLING MILL Nagpur, Maharashtra. 16

18 3.6 Raw materials required along with estimated quantity, likely source, marketing area of final product/s, Mode of transport of raw Material and Finished Product. Estimated raw materials quantity likely to be sourced from outside, mode of transportation is given in Table 7. TABLE 7: ESTIMATED RAW MATERIAL CONSUMPTION Unit Steel Melting Shop Power Plant Wire drawing and Fly ash brick plant Remarks Production capacity remains same. Hence, no change Production capacity remains same. Hence, no change Production capacity remains same. Hence, no change Rolling mill From Single Shift operation production 37,500 TPA is proposed 75,000 TPA by two shift quantity. Hence, raw material quantity will also double. Note: All Types of Raw material will be transported by Road. TABLE 8: MATERIAL BALANCE S. No. INPUT QUANTITY (IN TONS) S. No. OUTPUT QUANTITY (IN TONS) CPP COAL BASED 1. Coal 99, Loss to Atmosphere Char Dolochar 49, ESP Dust (Fly Ash) Total 148,500 Total 148,500 STEEL MELTING SHOP 1. Sponge Iron 100, Billets/Ingot 105, Pig Iron/CI Scrap 23, Slag 16, Ferro Alloys 1, Mill Scale Lost to Atmosphere 3,319 Total 125,715 Total 125,715 Rolling Mill 1. Ingot/Billets Rolled Section 2,25, Furnace Oil Lost to Atmosphere Mill Scale & Ash Miss Roll and End cuts 9862 Total 2,45,070 Total 2,45,070 Wire Rod Mill 1. Billet, Bloom, Ingot, 125, Rolled Product 123,750 Slab, Defective Rolls, Cutting etc. (Double Shift Basis) 2. Miss Roll & End cuts, etc. 1,250 Total 125,000 Total 125,000 Wire Drawing Mill 1. Wire Rods 125, Rolled Product 123, Mill Scale, Miss- roll, end 1,250 cutting, etc. Total 125,000 Total Nagpur, Maharashtra. 17

19 Fly Ash Bricks Plant 1. Fly Ash 50,400 1 Fly Ash Bricks ,000 Nos. (2.5 Kg of each bricks) 2. Gypsum 3, Sand 14, Lime 3,600 Total 72,000 Total 72, Resource optimization/ recycling and reuse envisaged in the project, if any, should be briefly outlined. For Rolling mill and workshops discharged water, settling tank with oil and grease trap is installed and clear water is being used for plantation and dust suppression. No wastewater is being discharged into drains or natural water course. No water will be extracted from the ground water sources. All the acidic and alkaline effluent is being neutralized in neutralization tank and treated effluent is recycled/reused in the dust suppression in fuel handling, fly ash loading/unloading area and green belt development. Subsequently cooling tower blow down is being used for dust suppression in fuel handling area. Domestic wastewater treated in septic tank followed by soak pit. No wastewater is being discharged outside the factory premises and zero discharged norms are adopted. 3.8 Availability of water its source, Energy/ Power requirement and source: Availability of water and its source: The total water requirement will be about 1352 m 3 /day. Water will be sourced from River Kharun. No water will be abstracted from groundwater. Energy/ Power requirement and source: The electric power requirement for the project will be fulfilled from captive power plant. The detail of captive Power plant is as followstable9 TABLE 9: ENERGY/POWER REQUIREMENT AND SOURCE Sr. No. Existing capacity of CPP Total Capacity of CPP after EC amendment 1. AFBC 16 MW AFBC 16 MW Total = 16 MW 16 MW 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their Management/disposal: Generated Char of Borjhara & Tilda units is being used in 16 MW AFBC based power plant Generated DoloChar of Borjhara & Tilda units is being used in 16 MW AFBC power plant at gondwara plant of M/s. SBPIL unit. Generated slag after crushing and screening being used in brick manufacturing plant 100% of waste water will be recycled and Zero discharge condition will be maintained. 100% Mill scale is used for captive consumption in SMS Plant as raw material. Miss-Roll and End Cuts 100% are used in captive consumption in Steel Melting Shop as raw materials. Nagpur, Maharashtra. 18

20 The fly ash generated shall be utilized in our own Fly Ash Bricks Plant and remaining if any shall be supplied to other Bricks manufacturing Units and Cement Plant. The liquid steel produced will be used in a manner to produce hot billet suitable for Re Rolling, thus online hot Re Rolling practice will be adopted. Mill scale generated in the Rolling mill will be100% used in SMS plant. TABLE 10: QUANTITY OF WASTES TO BE GENERATED Description Quantity of Waste generated Method of Collection Method of Disposal Mill Scale (Existing) Mill Scale (Proposed) Slag (Existing) Slag (Proposed) 5118 TPA Manual Sold to Ferro Alloys 5980 TPA (Due to increase in production capacity of rolling mill from 1,87,500 TPA to 2,25,000 TPA) Manual Sold to Ferro Alloys TPA Manual Sold to Refractory TPA (Will remain same as there is no change in production capacity) Manual manufacturer for recycling Sold to Refractory manufacturer for recycling 3.10 Schematic representations of the feasibility drawing which give information of EIA purpose. S. No. Particulars Impacts Remediation Proposed 1. Change in land use. 2. Transportation of material The possible greenery on the land and natural recharge is affected The existing network of transport gets pressurized The project is already an Industrial area and the proposed expansion will be within plant premises, devoid of vegetative tree cover and having only the grass cover. Part of the land will be covered by tree plantation to the extent of 33% of area being brought under industrial activity. The greenery will be taken up within the plant boundary and additionally outside the plant boundary. Water will be sourced from River Kharun, no groundwater will be abstracted for the project activities hence, natural recharge of groundwater level will not be affected through proposed project activities. The proposed expansion will marginally increase in Traffic density. The project lies withinurla Industrial Complexes thus, infrastructural facilities/road accessibility are already developed. However, SBIPL will maintain the existing road. Nagpur, Maharashtra. 19

21 S. No. Particulars Impacts Remediation Proposed 3. Gaseous and Particulate Emission to The atmosphere Air quality All necessary steps will be followed to minimize the emission from point sources as well as line sources. Thus the standards of Stack Emission and Ambient Air quality will be maintained as per prescribed limits. 4. Discharge of effluent Impact of water quality. Zero discharge is proposed. 5. Withdrawal of ground / surface water 6. Operation of equipment and vehicles likely to generate noise. 7. Fire Hazard due to storage of fuel etc. 8. Employment to outsiders Availability of ground/surface water is affected. Impact on human health due to excess noise level beyond permissible level. Risk to the surrounding habitation. Socio-economic disparity withlocal community 9. Cultural impact Local population feels isolated 10. Disposal of solid and hazardous wastes Create odorous problem, nuisance condition related to the disposal of solid wastes. Deterioration of soil, productivity pollution in ground water/surface water due to leaching and surface runoff. Water will be sourced from River Kharun, no ground water will be abstracted for the project activities hence, natural recharge of ground water level is not affected through project activities. Permission regarding drawl of river water is granted from water resource department. All the process equipment will be installed on anti-vibration pad with sufficient provisions to minimize generation of noise. The high noise generating equipment like turbine and generator will be enclosed with noise suppressing enclosures. The buildings as well as boundary wall and green belt will ensure the attenuation of noise outside the boundary within the prescribed limits. Necessary precautions to prevent fire and all the provisions to control fire shall beprovided. Priority of employment will be given to local people, as already sufficient qualified and trained local youth are available. The promoters proposed to employ local masses in the project hence no such impact on cultural diversity is likely to take place. Domestic wastes will be segregated for organics and Inorganics. Organic wastes will be used for composting and inorganics for approved vendors. Disposal of hazardous wastes will be done as per hazardous wastes handling and disposal rule. Nagpur, Maharashtra. 20

22 4.0 SITE ANALYSIS 4.1 Connectivity. The proposed project is situated at Gondwara village, Raipur district and Tehsil, State of Chhattisgarh. The project is located within the Urla Industrial Growth Centre. The site is well connected with Road/Rail. The details are as follows: Nearest Road: Durg-Raipur-Bilaspur Highway (NH-6)about 3.9 km, SW Nearest railway station- Urkura ~2.9 Km, ESE Nearest airport- Raipur Km, SE 4.2 Land Form, Land use and Land ownership. The proposed activities will be within the existing Industrial Complex. The total land identified for the project is 18.5 Ha. It is Private Industrial Land. Khasra No. 2/2, 2/3. The breakup of the land for the various activities for the proposed project will be as follows: TABLE 11: LAND BREAKUP Sl. No. Details Area (In Sq. Mtr.) Area (In Ha.) 1. Total Factory Shed Constructed Area Green Belt Area Open Area for Finished goods Raw material Bay Yard for scrap Misc. Open Area Area for further expansion Area under road and parking bay Total Topography (along with map) The project area located in the Urla Industrial Growth Centre within the Raipur region is flat, with low undulating plain and the plant site having gentle slope toward North. Dominant features of the land are being the lateritic, sandy loamy plain and broad alluvial plain of River Kharun. The project located at North Latitude and East longitude on the Topo sheet No. 64, G/11. The site specific Topography map is given in Figure 4. Nagpur, Maharashtra. 21

23 FIGURE 4: SNAPSHOT OF GOOGLE SATELLITE IMAGERY SHOWING FLAT TOPOGRAPHY 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (distance from HFL to the river), CRZ. In case of notified industrial area, a copy of Gazette Notification should be given:- The project is located within the notified Urla Industrial Growth Centre. Existing land use is private industrial land. The land is being used for Industrial Purpose. Copy is enclosed as Appendix I. 5.0 PLANNING BRIEF 5.1 Planning concept (type of industries, facilities transportation Town and Country Planning Development authority Classification. Project concept: Steel Melting Shop (SMS): Pig iron, sponge iron, lime and ferroalloy is being charged from the top of Electric Arc Furnace / Induction Furnace. Arcing melt the contents. Oxygen blowing is done. Steel is tapped and chemistry correction is done in 22eepe refining furnace. Liquid steel is casted into billets in continuous casting machine. Slag is taken out from slag tap hole. Town and Country Planning Development authority Classification: The project falls under Urla Industrial Complex surrounded by a few Industries. Town and country planning department has already classified land as industrial. Adequate road facilities are already available for transportation of raw materials as well as finished products. 5.2 Population Projection. The existing industry is providing employment to about 360 people and on completion of the expansion, there will be addition of 50 people. Since the plant is located in the Raipur district in which trained manpower are already available therefore the employment will be mostly given to local people therefore there will not be any substantial increase in the population of local villages. However, due to increase economic growth, the local youth will be benefited and employment. And additional population influx of around 100 people in the 10 KM radius of plant can at best be estimated, which includes the addition of persons dependent on the job seeking persons Nagpur, Maharashtra. 22

24 5.3 Land use planning (breakup along with green belt etc.). Around 3.7Ha. of industrial land used for green belt development. The existing plantation within is plant premises is more than 10,000 trees belonging to native species. In so far additional 400 species are planted. Some tolerance tree species may be introduced for dust control and noise attenuation. The breakup of the land for the various activities for the proposed project will be as follows: TABLE 12: LANDUSE BREAKUP ALONG WITH GREENBELT Sl. No. Details Area (In Sq. Mtr.) Area (In Ha.) 1. Total Factory Shed Constructed Area Green Belt Area Open Area for Finished goods Raw material Bay Yard for scrap Misc. Open Area Area for further expansion Area under road and parking bay Total Assessment of Infrastructure Demand: No substantial additional infrastructure is required for expansion activities. The available road network and natural sources of water supply and drainage system are adequate. However in order to have smooth transport of men and materials the new approach road between project site as marked in the road map will be constructed. Water will be sourced from River Kharun. There is no other major infrastructural requirement for the project. 9.1 Amenities/Facilities: The project expansion does not require additional large amenities or facilities. As it already has necessary arrangement for proposed expansion for meeting water supply for drinking purposes, toilet facilities for workers as well as inward/outward transport operators, parking facilities, as well as small canteen for workers and guests. The septic tank has been built for disposal of domestic effluent generated. A canteen with rest room is also available for the supply of tea; snacks; food to the workers and drivers, visitors etc. Sufficient parking space is already created for the parking of Trucks, cars etc. 6.0 PROPOSED INFRASTRUCTURE 6.1 Industrial Area (Processing Area) Out of the total 18.5Hact.about 0.8Hact. land is being already used for the construction and for the further expansion an area of 1.65 Ha. is allocated. An area of 1.5Hectis dedicated for road, remaining area will be used for open space as well as road development, water storage and green belt development, parking bay, etc. as given in land use statement. Nagpur, Maharashtra. 23

25 6.2 Residential Area (Non Processing Area) There is no residential area proposed in the plant area; as the existing villages have adequate facilities to accommodate the additional manpower residential requirements. Most of the local people will only be employed so the need of the additional residential colony in the plant isnot required. 6.3 Green Belt Greenbelt in an around 3.7 Ha.is being developed, having local species with broad leaves and higher canopy. The ever green plants will be selected for the purposed of green belt. The existing plantation is around 10,000, proposed plantation by M/s. SBPIL in year will be 1,000, and so for 400 plant is already planted as per target in the year Social Infrastructure: The project area lies within the district of Raipur. There is no requirement to build any social infrastructure within the plant area, however, a small temple already exists and the infrastructure for amenities to the workers such as kitchen, canteen, rest room etc. is already provided which will be further augmented with the expansion of the project. 6.5 Connectivity (Traffic and Transportation Road, Rail/Metro/Waterways etc.). The proposed project is situated at Gondwara village, Raipur district and Tehsil, State of Chhattisgarh. The project is located within the Urla Industrial Growth Centre. The site is well connected with Road/Rail. The details are as follows: Nearest Road: Durg-Raipur-Bilaspur Highway (NH-6)about 3.9 km, SW Nearest railway station- Urkura ~2.9 Km, ESE Nearest airport- Raipur 30 Km, SE 6.6 Drinking Water Management (Source & Supply of water) The total water requirement will be about 1352 m 3 /day. Water required for drinking purposes will be 20 m 3 /day. This will be met from River Kharun. SBPIL has already obtained consent for drawl of water through Kharun River (1,25,000 m 3 /month) from water Resources Department, Govt. of Chhattisgarh, vide letter No. 501/302/JS/TS/AJP/03-D-4 dated 26/10/2004. No groundwater will be abstracted. 6.7 Sewerage system Infra-structural services including water supply, sewage, drainage facilities and electrification will be made. The existing toilet facilities will be available to the workers to allow proper standards of hygiene. These facilities are connected to a septic tank and soak pits. Waste water drainage system of the plant is well connected to the sewerage channel facilities of Urla Industrial Growth Complex (UIGC) to ensure minimum impact on the environment. 6.8 Industrial Waste/ Solid Waste Management. 100% of Industrial Solid waste will be used in the following manner: 6.9 Solid Waste Management The disposal of solid waste is planned by utilizing safely and according to the scientific procedures for its handling, storage and disposal activities. Ash will be extracted and disposed off in wet form. Thick green belt will be developed all around the periphery of the plant and vacant places within the premises so as to reduce the pollution load and improve the aesthetics of the area. Nagpur, Maharashtra. 24

26 TABLE 13: DISPOSAL OF SOLID WASTE Description Quantity of Waste generated Method of Collection Method of Disposal Mill Scale (Existing) Mill Scale (Proposed) Slag (Existing) Slag (Proposed) 5118 TPA Manual Sold to Ferro Alloys 5980 TPA (Due to increase in production capacity of rolling mill from 1,87,500 TPA to 2,25,000 TPA) Manual Sold to Ferro Alloys TPA Manual Sold to Refractory TPA (Will remain same as there is no change in production capacity) Manual manufacturer for recycling Sold to Refractory manufacturer for recycling 6.10 Power Requirement & Supply/source. The electric power requirement for the project will be fulfilled from 16 MW Captive Power plant. 7.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN 7.1 Policy to be adopted (Central/ State) in respect of the project affected persons including home oustees, land oustees and landless laborers (a brief outline to be given): The proposed project does not have any directly displaced persons, due to acquisition of land. There are also no land oustees or project affected persons or home oustees, thus R&R plan is not applicable here. However, the priority for employment will be given to local persons living in the adjoining villages. In addition to this, promoter will also contribute for the welfare of the people of local surrounding. DETAILS OF CORPORATE SOCIAL RESPONSIBILITY BYGOEL GROUP OF INDUSTRIES The company is actively involved in CSR activities for the welfare of the surrounding areas and budgetary provision is made every year. In , company has spent Rs lakhs for different activities as a part of CSR activities. For the year company had spent Rs. 50 Lakhs for different CSR activities and for the year a budgetary provision of Rs. 110 lakhs has been made available by the company Table TABLE 14: CSR ACTIVITIES PROPOSED DURING THE YEAR Sr. No. Particulars Cost (In Lacs Rs.) 1 Constructing of additional classroom at Government School Tandwa Tehsil Tilda District Raipur (C.G.) 2 SulabhSochalaya at Urla Concrete Road at Gram Bendri, Urla Covered shed for ladies changing room Scholarship to Meritorious Girls of M P and Chhattisgarh State. 6 Towards repairing of Old School building, provision of drinking water facilities, deepning of village tank, organizing Health check-up camps, distribution of study materials & sports items etc. at surrounding areas. Total = Nagpur, Maharashtra. 25

27 TABLE 15: CSR ACTIVITIES DURING THE YEAR SR. NO. PARTICULARS COST (IN LACS Rs) 1 Constructing of new bore well, deepening of dry bore well & 5 water tank at surrounding area i.e. village Hathbandh, Tandwa, Kundru, Baikunth, Bendri Road Urla 2 5 km Road Side Plantation at Borjhara& Tilda under Harihar 40 Chhattisgarh 3 Dialysis Machine & Ventilator Machine provided to affected 18 people in PendariBilaspur 4 Health checkup camp at various places in state (Sakti, 3 Abhanpur, Dhamtari, Mahasamund, Balod, Kawardha) 5 Scholarship to brilliant students Construction of Muktidham at Urla Garden Development at Airport & DRM Office School Building demolishing & repairing at village Nardaha 3 G.R. Verma H.S. School 9 Traffic stuff at Korba, Rajnandgaon, Raigarh 6.58 TOTAL (IN LACS Rs) PROJECT SCHEDULE & COST ESTIMATES 8.1 Likely date of start of construction and likely date of completion: SCHEDULE FOR APPROVAL AND IMPLEMENTATION Proposed Project Activities at the site will be carried out after grant of Environmental clearance from Ministry of Environment & Forests and Consent to establish from Chhattisgarh Environment Conservation Board (CECB). The schedule for implementing the proposed project is given in Table 16. Particulars Start of Construction TABLE 16: PROJECT IMPLEMENTATION SCHEDULE Construction Period Installation of additional of Induction Furnaces at SMS, Commercial Production Period Commercial Production will be started Implementation Date/Time Period After Receipt of Environmental Clearance & Permission of Establishment. 03 Months On 03 Months 8.2 Estimated project cost along with analysis in terms of economic viability of the project. The estimated project cost will be Rs crores installed and operated and economically viable TABLE 17: PROJECT COST Existing Project Cost Proposed expansion cost Total Cost (Rs. In Crores) (Rs. In Crores) (Rs. In Crores) Nagpur, Maharashtra. 26

28 9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 9.1 Financial and social befits with special emphasis on the benefit to the local People Including Tribal Population, If Any, in The Area. On overall assessment of the project with technical and financial aspects, it is concluded that the proposed expansion of integrated steel plant is technically highly feasible and financially highly profitable. The project is of utmost importance as it is going to be drastically reduced the GHG emission & promote sustainable development with a great saving in energy consumption. M/s. SBPIL has bagged the National Energy Conservation Award in the steel rolling mills sector. Under the energy efficiency measures, the company had invented a state of art technology of direct rolling of hot continuous cast billet to produce TMT bars without any intermediated reheating arrangement. It contributes towards conservation of energy and environment as well. The ministry had also recognized the company as inventor of direct rolling technology which is a remarkable achievement. The abundance of raw material in surrounding areas at very cheaper rate will give the company a great financial strength, which is further substantiated by Captive Power Generation at cheaper rates. A sincere approach adopted for the Air Pollution Control and Resource conservation by recycling the 100% wastewater also gives the additional advantage to the company. Power generation from Waste Coal/Waste hot gases will give financial strength to the company and protect environment. The project proponent has decided to give topmost priority for employment to local people within the plant, and outside the plant in direct and indirect employment. Out of over 50 people to be employed, the company would be employing more than 30 people from local area, which would naturally involve tribal people also who are more than 60% in population and also are now well qualified as well as competent to take the employment in the proposed industry. The local population is likely to be benefited by payment of salary and wages to the local community employed. In view of these above factors, the project is technically feasible, environmental safe and financially viable. Nagpur, Maharashtra. 27

29 Appendix -I LAND ALLOTMENT LETTER Nagpur, Maharashtra. 28

30 Appendix II APPROVAL LETTER FROM WATER RESOURCES DEPARTMENT Nagpur, Maharashtra. 29

31 Nagpur, Maharashtra. 30

32 Nagpur, Maharashtra. 31

33 EXISTING ENVIRONMENTAL CLEARANCE LETTER, MoEF, NEW DELHI Appendix III Nagpur, Maharashtra. 32

34 Nagpur, Maharashtra. 33

35 Nagpur, Maharashtra. 34

36 Nagpur, Maharashtra. 35

37 Nagpur, Maharashtra. 36

38 Nagpur, Maharashtra. 37

39 Appendix IV EXISTING CONSENT LETTER Nagpur, Maharashtra. 38

40 Nagpur, Maharashtra. 39

41 Nagpur, Maharashtra. 40

42 Nagpur, Maharashtra. 41

43 Nagpur, Maharashtra. 42

44 Nagpur, Maharashtra. 43

45 Nagpur, Maharashtra. 44

46 Nagpur, Maharashtra. 45

47 Nagpur, Maharashtra. 46

48 Nagpur, Maharashtra. 47

49 Nagpur, Maharashtra. 48

50 Nagpur, Maharashtra. 49

51 Nagpur, Maharashtra. 50

52 Nagpur, Maharashtra. 51

53 Nagpur, Maharashtra. 52

54 Nagpur, Maharashtra. 53

55 Nagpur, Maharashtra. 54

56 Nagpur, Maharashtra. 55

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