COCCUS Farm 75 kw Small Biogas Plant for Livestock Farmers
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1 COCCUS Farm 75 kw Small Biogas Plant for Livestok Farmers Plant tehnology Fig. similar
2 COCCUS Farm 75 kw The COCCUS Farm 75 kw plant allows even small farms to reate a seondary soure of inome.
3 COCCUS Farm 75 kw 2/3 COCCUS Farm 75 kw: Small Plant, Big Opportunities The new small plant onept from Shmak Biogas - ensuring the future of your business Gain independene! The prodution of biogas with liquid and solid manure is well worth it - also when done on a small sale. The new small biogas plant from Shmak Biogas enables even small agriultural operations to make a profitable entry into biogas prodution. For you, this means opening up an additional soure of inome and reating new opportunities for your business. Top quality - exellent value for the money With the COCCUS Farm 75 kw, we provide a sophistiated solution in the lurative 75 kw lass. At a fair prie! You also get high quality Shmak tehnology. The proven omponents are manufatured in-house or by other reputable and reliable manufaturers. The smooth operation of your plant is thus ensured. The benefit for you: minimal work required - leaving you time for your other business ativities. Profitable with liquid and solid manure The small pant onept is partiularly lurative when using a high onentration of liquid and solid manure. This onept is designed to meet all the needs of small livestok farms. In addition, by using a smart heating onept, you an redue your own energy osts and/or generate additional revenues. Benefits: Greater independene from eletriity, heating, fertiliser and produer pries Development of promising future-oriented opportunities for your business Use of well-proven Shmak tehnology Manageable investment osts, low raw material osts Eonomi benefits through heat reovery (e.g. for barns, washing water, residential buildings) Low spae requirements
4 Plant onept Reliable Tehnology Provides High Yields COCCUS Farm 75 kw - the powerful plant for your business System ontainer Fig. similar Fig. similar The COCCUS Farm 75 kw provides wellproven Shmak Biogas tehnology. It is haraterised by high energy effiieny and extremely low energy onsumption. The plant onsists of the digester unit (round digester made of reinfored onrete) and a system ontainer with a 75 kw ogeneration (CHP) system. This overs all the ontrol and power generation omponents that are required. High gas yield, high availability: The digester tehnology The COCCUS round digester has a volume of 1,200 m³ and also serves as a gas storage tank. This digester is ideal for the use of high proportions of liquid manure. The digester is fitted with our ompat REMEX agitator as standard. The horizontal and vertial mixing reliably prevents the reation of sinking and floating layers. High gas yields and high availability are thus ensured. ontrols the operation and safety of the plant. All the relevant data an be visualised, stored and forwarded to the EUVIS ontrol entre (Option Visu L / XL). Rapid and ompetent assistane an thereby be provided at any time in the ase of a failure. High level of equipment even in the attratively-pried standard model Even in its low-ost standard onfiguration, the COCCUS Farm 75 kw offers a impressive range of equipment. Biogas desulphurisation, using ativated haroal, and also ative gas ooling are inluded as standard. This redues unneessary damage to the CHP and inreases the plant's lifetime. The produt an also be enhaned by additionally available speial equipment, and servies suh as ommissioning and biologial assistane - thus guaranteeing the suessful and smooth running of your plant. System ontainer The biogas extrated from the substrates is onverted into eletriity and heat using a 75 kw ogeneration plant (CHP). The BIOWATCH Control unit monitors and The benefits at a glane: Comprehensive equipment - even in the standard onfiguration Proven Shmak tehnology High effiieny
5 Tehnial details 4/5 COCCUS Farm 75 kw: Data and Fats Tehnial details* Dimensions Round digester Ø m; height 8.00 m CHP ontainer [L x W x H] 6.00 m x 2.45 m x 3.00 m Minimum area requirement 450 m² Digester Digester volume 1,200 m³ Digester over either EPDM with entral support or double membrane roof 2) System ontainer with digester Fig. similar Agitator Drive power agitator REMEX paddle agitator 7.5 kw CHP Motor type 4 ylinder asynhronous Eletrial effiieny 1) % Thermal effiieny 1) % Pump tehnology Pump type Power onsumption Progressive avity pump 3 kw You an make better use of your harge materials with the COCCUS Farm 75 kw The following assumptions were made when reating the table: Liquid manure yield per livestok unit (LSU): 20 m³ CHP load: approx. 90 % Possible substrate mix (table of standard values) * DM ontent 100% ow manure 90% ow manure 10% solid manure 3) Cow manure in m³/a 8 % 12,000 (approx. 500 LSU) 8,000 (approx. 320 LSU) Solid manure in t/a 24 % - 1,000 1) pursuant to manufaturer figures 2) double membrane roof as a speial over for an additional prie (see page 6) 3) only in onnetion with the dosing station option * Subjet to errors, misprints and amendments. The figures were those known at the time of printing.
6 Tehnial details List of Components and Features Why purhase a plant from Shmak? For us, a onrete struture means that... Conrete Floor insulation Leakage film are inluded For us, assembly means... Complete assembly of all the ordered omponents No provision of onstrution staff neessary Constrution site equipment suh as ranes and saffolding inluded Key: Standard g Speial onfiguration at no additional ost Speial onfiguration at additional ost Round digester COCCUS 1200 Conrete struture m x 8.00 m / 2.50 m beneath ground level Floor insulation Leakage detetion Trapezoidal sheet ladding and insulation REMEX paddle agitator Overpressure/underpressure safety devie Viewing window Underpressure swith Substrate level gauge (radar) Temperature measurement tehnology EPDM - gas storage with entral support and braes Core drilling and onneting plates Composite pipe heating in ontainer Substrate lines in the digester Progressive avity pump Steps and platform on COCCUS 1200 g Double membrane roof - gas storage Wooden roof struture for biologial desulphurisation System ontainer 75 kw Steel ontainer 6.00 m x 2.45 m x 3.00 m 75 kw CHP / 4 ylinder Gas blower CHP swithgear Supply air and exhaust system Heating and emergeny ooling system BIOWATCH S plant ontrol unit Heating distribution to the digester Gas detetion and fire alarm system Automati gas flare on the ontainer roof g Substrate flow meter g Gas ooling and ativated arbon - desulphurisation g Visualisation VISU L Gas analysis devie Gas flow meter Air input dosing for biologial desulphurisation Other servies Detailed design / engineering Installation of piping between the supplied omponents Cabling/wiring of the supplied omponents Complete assembly of the supplied omponents Doumentation Site equipment (ranes, saffolding et.) g PASCO dosing station inl. aessories (high onveyor systems, weighing systems, et.) Connetion to an existing manure storage / to an existing final storage New manure storage / gastight final storage Components for expansion of manure storage / gastight final storage Approval planning Commissioning Biologial support Maintenane ontrat Transmission to EUVIS master display (only in onnetion with VISU L)
7 Everything at a Glane Struture of the COCCUS Farm 75 kw Struture of the COCCUS Farm 75 kw System ontainer 1 Automati gas flare 2 Emergeny ooler 3 Exhaust pipe 4 System and motor ontrol 5 CHP 75 kw 6 Gas ooling and desulphurisation Round digester 7 Gas pipe 12 Insulation and faade 8 9 Overpressure/ underpressure safety devie Central support olumn 13 Steps and platform 14 REMEX agitator 15 Digester heater 10 Braes 16 Radar level gauge 11 Gas storage 17 Sight glass 18 Conneting plate 19 Substrate flow meter 20 Progressive avity pump 21 Geared motor
8 6/8/ Extensive equipment, wide range of optional extras A preise radar level gauge, automati gas flare, onnetion plates (instead of shaft lining and element sealing) as well as steps and railings are available even in the standard version of the COCCUS Farm 75 kw. There is also a wide range of speial equipment available, suh as the optional VISU L visualisation or a gas analysis devie. If you need assistane with the permit appliation planning or ommissioning, we an offer these servies as well. CHP and appliane room ombined The system ontainer inludes the engineering room and the CHP. This is prefabriated and tested for safety in the fatory and delivered ready for use. The standardised modular onstrution means that the interfaes are perfetly aligned with eah other. Powerful agitator tehnology The ontinuous and bateria-friendly blending resulting from the slow stirring provided by the REMEX agitator ensures omplete mixing of the substrate and thus guarantees the highest possible biogas yield.
9 The ompany 6/7 The Company Shmak Biogas Shmak Biogas is one of the leading German suppliers of biogas plants. The ompany was founded in 1995 and has been part of the Viessmann Group sine January It provides servies in the areas of projet development and plant onstrution, as well as serviing and operational management, under the brands Shmak, BIOFerm and Carboteh, making it one of the few omplete servie providers in the setor. In addition to tehnial support, the ompany provides a omprehensive mirobiologial servie. Viessmann The Viessmann Group is a leading international manufaturer of heating tehnology systems. Founded in 1917, the family ompany has around 11,600 employees with group sales of EUR 2.2 billion. Viessmann has an international presene with 22 prodution ompanies in 11 ountries, sales ompanies and representations in 74 ountries and 120 sales branhes worldwide. 56 perent of sales are generated abroad.
10 Shmak Biogas GmbH Bayernwerk Shwandorf, Germany Telephone Fax Viessmann Deutshland GmbH Allendorf (Eder), Germany Telephone Fax Your loal trade partner: EN 06_2016 Content proteted by opyright. Dupliation and other use permitted only with prior onsent. Subjet to hange.
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