Designing Retail LNG/LCNG stations

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1 gpstrategies.com Designing Retail LNG/LCNG stations Kevin Markey Director Natural Gas Fueling Solutions Phone (formally General Physics Corporation) 2012 GP Strategies Corporation. All rights reserved. GP Strategies, GP Strategies and logo design, PMC, Sandy, Bath Consultancy Group, Academy of Training, Martonhouse, Via Training, Beneast Training, Ultra, RWD, Communication Consulting, Option Six, Milsom, Clutterbuck Associates, PerformTech, Smallpeice Enterprises, GPiLEARN, GPCALCS, GPSteam, EtaPRO, and VirtualPlant are trademarks or registered trademarks of GP Strategies Corporation in the U.S. and other countries. All other names or products are trademarks or registered trademarks of their respective owners.

2 Steps for Station Design and Installation 1. Define Fleet and Its Fueling Requirements 2. Define Station Location and layout 3. Define Existing Site Conditions 4. Permitting 5. Installation Process 2

3 Define Fleet and Its Fueling Requirements 1. What is the size of the fleet(hd trucks, pickups, cars) 2. Desired type of fuel to be used(lng, CNG, Diesel, propane) 3. Define daily fuel consumption and growth projections 4. Fueling behavior of the fleet(once a day, continuous, overnight) 5. Desired amount of fuel storage(reserve fuel) 6. Desired number of pumps(based on vehicles fueling at same time) 7. Desired amount of redundancy(electric, pumps) 8. Desired Fueling window LNG dispensing: Typical dispensing rates LNG gpm CNG dispensing: Fast or slow fill Typical rates 5-8 gge per minute 3

4 Define Station Location/Layout 1. New or existing location 2. Site convenient to fleet operations 3. Retail or behind the fence operation 4. Vehicle traffic flow, vehicle staging 5. Security gates/secure access 6. Software integrates with existing fuel mgmt software 7. LNG/CNG/LCNG footprint fits property 8. Dispenser options Island vs Wall mounted unit 4

5 Define Existing Site Conditions 1. Determine proper power supply to property(480v 3 phase for LNG) 2. Phone service- 3 lines required(alarm,fire, fuel management system) 3. Natural Gas pipeline needed for dedicated CNG(100 psi desired) 4. Concrete driveways for proper traffic flow 5. Some stations may conflict with local codes for height of LNG tanks and noise restriction codes 5

6 Permitting and construction 1. Planning Committee (Landscaping, height restrictions) 2. Local city/county ordinance 3. Authority having Jurisdiction (usually local fire department) 4. Seismic and soil evaluations are required 5. Construction of the station should take no more than 3 months if all permits and equipment is received in a timely manner 6

7 Retail LNG/LCNG Fuel Stations Governing Codes Local Building / Electrical / Plumbing / Mechanical Codes Local Fire Codes NFPA 52 (CNG/LNG) NFPA 30A (gasoline/diesel) General Issues 480VAC power availability LNG storage setbacks and equipment footprint Gasoline/diesel dispenser vs. LNG/LCNG dispenser electrical classifications Traffic flow patterns Public barriers vs. safety for maintenance personnel Interface with existing point of sale system Capex vs. capacity Customer fleet requirments 7

15,000 gallon LNG tank Two submerged LNG pumps for redundancy 60 hp LCNG pump General

8 Retail LNG/LCNG Fuel Stations Kwik Trip Fuel Station Kwik Trip Way, La Crosse, WI Equipment Six fuel lanes with CNG, LNG, E85, B20, B5, DEF, propane, off-road diesel 15,000 gallon LNG tank Two submerged LNG pumps for redundancy 60 hp LCNG pump General Issues Separations between fuels Cold Climate design: electric trim heater / snow melt system 8

GP AFD LNG Station Standard Features Remote tank level monitoring via existing 3 rd party C-store systems or customized solution to help manage LNG deliveries LNG Dispenser Features Patent Pending

provide step by step instructions and LNG station status messaging (Pump Chilling Down, ) to improve operator experience ADA compliant Concealed ground wire and air hose LNG hose retractor and hose

9 GP AFD LNG Station Standard Features Remote tank level monitoring via existing 3 rd party C-store systems or customized solution to help manage LNG deliveries LNG Dispenser Features Patent Pending design eliminates the need for diverted measured flow to chill-down dispenser Non reset totalizer One button operation with termination on low flow or stop button 4 line x 20 character LED screen to provide step by step instructions and LNG station status messaging (Pump Chilling Down, ) to improve operator experience ADA compliant Concealed ground wire and air hose LNG hose retractor and hose break-away Stainless steel frame and sheet metal Options Single or dual hose Island or wall mount Built in methane detector and heat detector (saves install cost) GP mass flow meter (lower cost) or Coriolis meter CRIND and printer slow down feature to enable stopping at authorized transaction limit (CRIND required). 3 rd party gasoline style cabinet avaialbe to meet customer branding requirements Loop detector on fuel lane allows dispense pump to cool down before driver exits cab Confidential & Proprietary to GP Strategies Corporation 9

10 Thank You Kevin W. Markey, CPA/MBA GP Strategies 2835 Progress Place Escondido, CA (214)

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