ISOGATE Slurry Valves. Slurry Equipment Solutions. WS Heavy Duty Slurry Valve
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1 ISOGATE Slurry Valves Slurry Equipment Solutions WS Heavy Duty Slurry Valve
2 Weir Minerals are specialists in delivering and supporting Slurry Equipment Solutions including pumps, hydrocyclones, valves and wear resistant linings for global mining and mineral processing, the power sector, and general industry. We use our specialist slurry knowledge and experience from around the world to deliver reliable product and service solutions. Our global network ensures that we are close to our customer wherever they base their local operations. We strive to understand the customer s needs and to reduce their total cost of equipment ownership. We aim to lead the market in application expertise, service-support and product development. The strength of Weir Minerals products lies in the superiority of our hydraulic designs and wear and corrosion resistant materials. The Isogate WS heavy duty slurry valve is uniquely designed with both ease of maintenance and cost effectiveness in mind. A valve designed for today s slurry applications. Valves designed only for liquid service have sometimes been applied in abrasive / corrosive slurries, often with less than satisfactory results. Typical problems resulting from using unsuitable valves may include rapid wear of the valve seat, sticking valves, and leakage to the atmosphere. Using materials proven by experience in abrasion and corrosion resistance, the Isogate WS heavy duty slurry valve combines a low maintenance design with a wide range of available materials, making it suitable for a wide range of applications. Underlying our product capability is our introduction of the latest CAD CAM techniques and the implementation of Lean manufacturing principles keeping Weir Minerals at the forefront of manufacturing technology, delivering direct customer benefits. World-wide Sales and Service Weir Minerals products are manufactured on all five continents by member companies of the Weir Minerals Division and Licensees in strategic locations around the world. In Europe and the Middle East, Weir Minerals Sales offices are located in Belgium, Czech Republic, Finland, France, Germany, Hungary, Italy, Netherlands, Poland, Russia, Romania, Sweden, U.A.E. and in the Ukraine. Supported by a comprehensive network of agents and representatives they provide professional, qualified technical assistance and service. Assured quality The Weir Minerals Europe manufacturing centre in Todmorden in the UK is accredited to BS EN ISO 9001: 2000 Care for the environment The Todmorden site is also accredited to ISO 14001: 1996 a further example of Weir Minerals drive towards world best practice in all areas.
3 Our customers range from the world s largest mining and minerals multinationals to single pumpset operators. The Isogate WS heavy duty slurry valve is specially designed for tough, abrasive and corrosive slurry applications: Hard rock mining Power utilities Pulp and paper Soda ash Alumina General industrial General chemical Phosphate Coal Sand and gravel Cement Mineral sands Kaolin Wherever abrasive solids are causing premature failure of isolation and control valves the Weir Minerals range of Isogate slurry valves, including knife gate, ball and pinch valve designs, has the right combination of wear life and reliability to bring the customer the lowest cost of ownership.
4 Unique maintenance minimising design features, sleeves easily replaced without valve disassembly, and an adjustment free packingless upper seal. * Upper stem protector Design Benefits Flexible pressure assisted two-piece rubber sleeve system allows valve to cycle in heavy slurries without sticking Sleeves are easily replaced without disassembling the valve New and replaceable upper seal design is not only packingless, which eliminates the need for periodic adjustment, it is also a self lubricating system and is rechargeable without valve disassembly Bidirectional full port flow reduces pressure drop and turbulence, thus minimising wear Open bottom allows for the purging of large solids, and solids in high concentration Bidirectional shutoff Robust design and rugged heavy duty construction ensures long valve life and greater reliability Sleeves are available in a variety of materials to handle abrasion, and chemical applications Flushing plate option allows for periodic cleaning of the lower discharge vent and allows flushing as needed Enclosed bronze bushing with a protected grease chamber means less operating force after long dormant periods Wafer style saves pipeline space Optional upper stem protector and protective bellows prevent external contamination Integrated face rings support gate while cycling at full flow/pressure conditions Light in weight for easier handling Cast ductile iron handwheel Enclosed bronze bushing Carbon steel yoke Gate lock out * Protective bellows Stainless steel clevis Adjustment free upper seal One-piece valve body Integrated face rings Heavy stainless steel gate Flexible two-piece rubber sleeve system Large open bottom * Flushing plate * Optional features
5 Size Range Available in sizes 2 to 16 with a maximum working pressure of 150 psi. Materials / Material Codes Body: Ductile iron (D20) as standard. 316 stainless steel (C23) is also available. Gate: 316 stainless steel as standard. Other materials such as Alloy 20, 317L, 17-4 PH, and Hastelloy C- 276 are also available. Sleeves: Natural rubber, and EPDM. Other materials available. Consult factory. Yoke: Mild steel fabrication. (Guards available.) Adjustment Free Packingless Upper Seal The Isogate WS heavy duty slurry valve features an adjustment free packingless upper seal which eliminates the need to constantly tighten the packing to eliminate leakage. The upper seal design also features a set of lubrication channels that contain a gate lubricant. A thin layer of the lubricant is placed on the gate on each and every cycle. This provides for smoother gate actuation and increased sleeve life. Fittings are accessible to recharge upper seal while in service. lubricant channels Actuators sealing lips Hydraulic cylinders Pneumatic cylinders Bevel gear units Handwheel Other actuators available Two-piece rubber sleeve system Body Options Port pressure provides assistance by forcing the sleeves against the opposing sleeve or the gate, depending on the position, to provide greater sealing force. Face rings allow the valve to cycle under maximum flow conditions up to a maximum differential of 150 psi/10 bar. Open Bottom Open bottom allows for the purging of large solids, and solids in higher concentration. The purging of solids stops when the gate is in the full open or closed position. Flushing Plate Flushing plate option adds flexibility to the standard closed body configuration, and can easily employ features of the open body option. This option also allows for periodic cleaning of the lower discharge vent and can allow flushing as needed. Elastomer Selection Table Temperature Range: Sleeve Materials General Service Continuous Min Continuous Max Intermittent Max Natural rubber General abrasive applications, FGD, water -50 C/-22 F +82 C/+160 F +82 C/+180 F EPDM Pulp and paper, FGD -40 C/-40 F +135 C/+275 F +140 C/+300 F
6 Dimensions. Bevel gear valve dimensions (mm) Sizes A B C D E F G H J P Hydraulic cylinder valve dimensions (mm) Sizes A B C D E H P R Air valve dimensions (mm) Sizes A B C D E H P R Handwheel cylinder valve dimensions (mm) Sizes A B C D E G H P Note 1: Dimensions provided are for information only. Certified drawings are recommended prior to construction. Note 2: Flanges drilled and tapped to match ANSI B16.5 class 150 mating flanges. Other flange options are available upon request.
7 Weir Minerals has the products and geographical presence to service all the major minerals markets around the world. Top: Warman AH Heavy Duty Slurry Pumps in Finland. Next: A Geho Piston Diaphragm slurry pump at Pacific Power. Next: The IsoGate WS slurry gate valve ready for shipping to a customer in South America. Next: A cluster of Cavex hydrocyclones used in an Australian gold mine. Bottom: Vulco Trommel for a customer in Chile. Market leading products Weir Minerals has an advanced product range incorporating market leading brands covering virtually any application, in any environment. The Weir Minerals brands : WARMAN Centrifugal Slurry Pumps GEHO PD Slurry Pumps CAVEX Hydrocyclones ISOGATE Slurry Valves VULCO Wear Resistant Linings Geographical footprint Weir Minerals has the geographical presence to service all the major minerals markets around the world. This global supply capability provides a competitive advantage in this relatively fragmented market. Weir Minerals has operations across: North America South America Africa Europe Australasia Customer profile Our customers range from the world s largest minerals and mining multinationals to single site coal producers. Weir Minerals capability supports an array of customer specifications with products easily adaptable to meet specific process requirements. We build close, long term partnerships through which we are able to help customers achieve process efficiencies. Weir Minerals customers include: Alcoa Barrick Codelco De Beers Newmont WMC Anglo-American BHP-Billiton CVRD Grupo Mexico RTZ We support customer operations worldwide with consistent products and local engineering expertise. As part of the Weir Group, we have the reach and resource to build close, long term relationships with all our customers, helping them to achieve... The Lowest Cost of Ownership
8 WARMAN Centrifugal Slurry Pumps GEHO Positive Displacement Slurry Pumps CAVEX Hydrocyclones ISOGATE Slurry Valves VULCO Wear Resistant Linings For further information on any of these products or Total Care product support services contact your nearest sales office or via: European Sales Offices : Belgium (BeNeLux) Czech Republic Dubai Finland France Germany Hungary Netherlands (Geho) Italy Poland Romania Russia Sweden Ukraine United Kingdom Weir Minerals Europe Limited Halifax Road Tel.: +44 (0) Todmorden Fax.: +44 (0) Lancashire OL14 5RT sales.uk@weirminerals.com United Kingdom Slurry Equipment Solutions WMD/WS (English) 06/06 Weir Minerals Europe Limited. Printed in England.
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