Compact flue gas analyser: testo 300 M-I

Transcription

1 220 Compact flue gas analyser: testo 300 M-I PC analysis Prints Small memory testo 300-I :36:22 C Quick flue gas checks are of interest for all industrial burners. The new testo 300 M-I/ XL-I flue gas analyser combines the accuracy and efficiency of large measuring systems with easy operating and low purchasing and maintenance costs. It is the ideal partner for adjusting burners, emission checks and checking the atmosphere in the production process. All in one instrument: Basic version: - Measures, O 2, - Calculates 2, Lambda, efficiency Start MP % v ZOOM 1/ Vol% # Testo printer for cordless printing of readings incl. date and time Optional: - or SO 2 - Parallel differential pressure, velocity and mass flow measurement - Calculation of flue gas dew point Pitot tube for simultaneous measurement of flow speed Shows gas units e.g., mg/m 3 or kg/h RS232 interface - Data exchange with Testo software - Online measurements Large selection of flue gas probes and accessories Additional temperature probe connection Easy operation with cursor Ready to operate 1 minute after switch-on Can be adjusted on site to measuring ranges specific to application by simply using calibration gas testo 300 M-I testo 300 M-I, flue gas analyser, incl. batteries and calibration protocol

2 Compact flue gas analyser: testo 300 XL-I 221 switch-off function PC analysis Prints Large memory testo 300-I :36: Infrared printer, attachable or can be used separately For cordless printout of readings incl. date, time and company logo Additional advantages of testo 300 XL-I over testo 300M-I at a glance Attachable printer (can also be used separately). Larger memory for 100 complete measurements Memory upgrade for 400 complete measurements (optional) Differential temperature measurement Manual switch-off; continue measurements in spite of high concentrations C Gas leak detection probe Detects leaking gas pipelines probe Measures concentrations in ambient air Extended memory For up to 100 complete measurements Manual switch-off function to continue printing in spite of high concentration testo 300 XL-I testo 300 XL-I, professional flue gas analyser, incl. batteries and calibration protocol

3 222 System overview: testo 300 M/XL-I testo 300 M/XL-I Testo printer C The concept The testo 300 M/XL-I flue gas analyser is equipped with an 0 2 and measuring cell as standard. The analyser can also be equipped or upgraded with or SO 2 measurement. The measuring cells are changed on location without cal gas. One interesting option is the integrated differential pressure measurement function. Differential pressures can also be carried out parallel to flue gas analysis. If a Pitot tube is used, the analyser displays gas velocity, volume flow and mass flows for, /SO 2. Any type of Pitot tube can be connected; the respective Pitot tube factor must be entered. Individual gas sampling probes Gas sampling probes can be selected in different lengths and temperature ranges for the various sampling points. Testo offers a modular probe system for special requirements in industry. Penetration depths of up to several metres and temperatures up to 1800 are possible. Compact gas drier Protection from condensate During long-term measurements, condensate must be prevented from getting into the analyser and causing damage. To protect the analyser, the condensate trap in the sampling probe is simply replaced by a mini gas preparation unit which cools the flue gas. The condensate which develops is automatically pumped out by the built-in hose pump. O 2,, (x), SO 2, mbar Compact gas drier Accurate SO 2 measurements Incorrect readings could be shown during the measurement of SO 2 caused by the absorption of SO 2 in the condensate or in wet filters. The compact gas drier dries the flue gas thus guaranteeing accurate readings, particularly in connection with the special hose for SO 2 measurements., t/y

4 System overview: testo 300 M/XL-I 223 Attachable printer Readings documentation XL-I Readings documentation The Testo printer or the attachable printer for XL-I are ideal for printing readings. Data is transmitted by infrared in a radius of 2 m. You can program the first 3 lines of the printout as required (e.g. address header). The attachable printer also offers the option of printing the company logo, an automatic data check and fast data transmission via buffer memory. Analysis software To analyse the data saved in your PC, the readings can be processed using the RS232 interface and EMICAL software in a WINDOWS environment. Functions: Online measurement on PC Displays readings in table, digit box or bar diagram Prints readings as table or graph Instrument configuration can be input Displays limit values Sets y axis C Measuring cell replacement without cal gas

5 224 testo 300 M/XL-I in operation C Emission checks Flue gas velocity can be measured simultaneously when emissions are checked. For example, the position of a stationary sample probe can be checked. The testo 300 -I can be field calibrated with cal gas to accurately measure the emission value. Flue gas duct testo 300 -I is portable (battery operated) which makes it easy to take measurements in hard to reach places. Flue gas dew point measurement is used for quick and easy checks on the filter and to locate ambient air leaks.

6 testo 300 M/XL-I in operation 225 Features in industrial furnaces High temperatures Condensate Dust Long-term measurement Combustion chamber measurement testo 300 -I has very wide measuring ranges for the reliable detection of nests and to check for reduced atmosphere. The sampling probes can be used at up to In extreme conditions, the measuring cell in testo 300 XL-I can be switched out of the gas path. C Adjusting the burner The testo 300 -I calculates air ratio and efficiency to optimize burner operation. The pressure in the combustion chamber is measured parallel to the flue gas values. This is particularly important for multi-stage burners. Measurements lasting several hours are possible with the optional mini gas preparation unit.

7 226 Practical accessories 13.2 Economical software, Windows software for data management With convenient analysis and graphics function, online measurement and barcode printout Integrated velocity/differential pressure measurement (not upgradable) Including calculation of volume flow, mass flow SoftCase (protects instrument from dirt and impact) made of plastic, with carrier strap and magnetic plate Can be positioned on boiler, for example Compact gas drier with automatic emptying function To protect from condensate and for accurate measurements C Testo printer with 1 roll of thermal paper and 4 AA size batteries Prints readings on location Ordering data for testo 300 M-I/XL-I excess air Mains unit 230 V/ 8 V/ 1 A, for instrument (European plug) For mains operation and battery recharging Rechargeable battery set for instrument (4 rechargeables 2.4V/700mAh) Selected for quick recharging in instrument measuring cell Built-in in flue gas analyser measuring cell (upgrade) For subsequent installation in flue gas analyser measuring cell Integrated in flue gas analyser measuring cell (upgrade) For subsequent installation in the testo 300 I analyser Integrated velocity/differential pressure measurement (not upgradable) Including calculation of volume flow, mass flow Integrated dew point calculation measuring cell (upgrade) measuring cell (upgrade) testo 300 M-I, flue gas analyser for industry, incl. batteries and calibration protocol Measures, C, (with H2 compensation), (option), (option), absolute temperature, differential pressure (option), velocity (option), mass flow/volume flow (option), flue gas dew point (option), efficiency, excess air testo 300 XL-I, flue gas analyser for industry, incl. batteries and calibration protocol Measures, C, (with H2 compensation), (option), (Option), temperature, differential pressure (option), velocity (option), mass flow, volume flow, flue gas dew point (option), efficiency, Transport case (plastic) Aluminium case Ordering data for Accessories RS232 cable Connects instrument to PC (1.8 m) for data transfer SoftCase (protects instrument from dirt and impact) made of plastic, with carrier strap and magnetic plate Transport case (plastic) for measuring instrument, probes For secure and orderly storage Aluminium case for measuring instrument, probes (also for 700 mm flue gas probes), Pitot tube and accessories Spare particle filter for flue gas analyser (10 off) Ordering data for gas drier Compact gas drier with automatic emptying function To protect from condensate and for accurate measurements Mains unit to supply power to compact gas drier and testo 300M-I/XL-I, incl. adapter cable Spare particle filter for compact gas drier (5 off) For testo 300 XL-I Attachable printer SoftCase (protects printer from dirt/impact) ISO calibration certificate/flue gas Calibration points 2.5% ; 100 and 1000 ; 800 ; 80 N; 1000 ISO calibration certificate/velocity Hot wire, vane anemometer, Pitot tube; calibration points 5; 10; 15; 20 DKD calibration certificate/velocity Hot wire, vane anemometer, Pitot tube; calibration points 2; 5; 10; 15; Hose connection set for differential pressure and velocity measurement 2 silicone hoses à 2.5 m, 1 silicone hose 0.3 m, Ø 4 and 6 mm adapter Testo printer with 1 roll of thermal paper and 4 AA size batteries Prints readings on location Spare thermal paper for printer (6 rolls) Ordering data for accessories for testo 300 XL-I only Memory extension to 400 data blocks Saves readings from up to 400 complete systems in testo 300 XL Attachable printer (securely attached) with 1 roll of thermal paper and batteries Recharger for printer (with 4 standard rech. batt.) Rechargeable batteries are recharged externally Car charging adapter, ready to measure following recharging in car Battery is recharged while travelling in car Economical software, Windows software for data management With convenient analysis and graphics function, online measurement and barcode printout SoftCase for attachable printer (protects printer from dirt/impact) Protects from impact and falls

8 Suitable probes at a glance 227 Ordering data for standard probes Ordering data for modular industrial probes 335/700 mm long Ø 12 mm Ø 20 mm Ø 8 mm Tmax 500/1000 Ø 160 mm Ø 20 mm Length of hose: 2.2 m Max. 3 m (= 3 off) Integrated condensate trap Probe pipe material Tmax +500 : stainless steel Compact gas drier Probe pipe material Tmax : stainless steel Minimum equipment for sampling probe: + + C Standard probes, 335 mm long Industrial probes Basic sampling probe, 335 mm long Options Hose, 5 m long (not for measurements) Special hose for measurements, 2.2m long, gas path in PTFE Outer pipe with filter, Tmax. +800, 335 mm long, for dusty flue gases Compact gas drier with automatic emptying function Mains unit to supply power to compact gas drier and testo M-I/XL-I, incl. adapter cable Basic sampling probe, 335 mm long Heat-proof probe pipe, 335mm long Options Hose, 5 m long (not for measurements) Special hose for measurements, 2.2m long, gas path in PTFE Outer pipe with filter, Tmax. +800, 335 mm long, for dusty flue gases Compact gas drier with automatic emptying function Mains unit to supply power to compact gas drier and testo M-I/XL-I, incl. adapter cable Standard probes, 700 mm long Basic sampling probe, 700mm long Options Hose, 5m long (not for measurements) Special hose for measurements, 2.2m long, gas path in PTFE Outer pipe with filter, Tmax. +800, 700mm long, for dusty flue gases Compact gas drier with automatic emptying function Mains unit to supply power to compact gas drier and testo M-I/XL-I, incl. adapter cable Basic sampling probe, 700mm long Up to +500 Up to Up to +500 Up to Heat-proof probe pipe, 700mm long Options Hose, 5m long (not for measurements) Special hose for measurements, 2.2m long, gas path in PTFE Outer pipe with filter, Tmax. +800, 700mm long, for dusty flue gases Compact gas drier with automatic emptying function Mains unit to supply power to compact gas drier and testo M-I/XL-I, incl. adapter cable Adapter, non-heated Extension pipe, +600, 1 m long, material: stainless steel Extension pipe +1200, 1 m long, material: Inconel Sampling pipe, +600, 1 m long, material: stainless steel Sampling pipe, +1200, 1 m long, material: Inconel Sampling pipe, +1800, 1 m long, material: Al-Oxide Ceramic preliminary filter for dusty flue gases, Tmax Filter fineness 20 µm, dust: 20 g/m³, can be screwed onto extension pipes, not onto sampling pipes Sampling hose, 2.2 m long Sampling hose, 4m long Thermocouple, 1.2m long, for flue gas temp. meas., Tmax Thermocouple, 2.2m long, for flue gas temperature measurement, Tmax Thermocouple, 3.2m long, for flue gas temperature measurement, Tmax The length depends on the number of sampling and extension pipes used Compact gas drier with automatic emptying function To protect from condensate and for accurate measurements Mains unit to supply power to compact gas drier and testo 300M-I/XL-I, incl. adapter cable Mounting flange, stainless steel, incl. quick-action chuck

9 228 Suitable probes at a glance For testo 300 M-I and 300 XL-I Illustration Meas. range Accuracy t99 Conn. Mini ambient air probe, Tmax +80, for separate ambient air temperature measurement Pipe wrap probe for pipes with diameter of up to 2", for flow/return temperature measurement in hydronic systems Class 2 5 s Fixed cable Spare meas. head for pipe wrap probe 35 mm 15 mm Class 2 5 s Quick-action surface probe with spring-loaded thermocouple band for measurements in floor heating systems, radiators, insulation mm Ø 10 mm Class 2 3 s Plug-in head, connection cable or required C For testo 300 XL-I only Illustration Meas. range t90 Other features Gas leak detection probe to detect leaks in gas heating systems probe to measure level in ambient air 190 mm 200 mm Ø 25 mm Ø 20 mm CH4 2 s 1st alarm limit: 200 CH4 2nd alarm limit: 10,000 CH4 Alarm: optical display (LED) and audible signal (buzzer) triggered if alarm limit is exceeded s Pitot tubes for velocity measurement Illustration Pitot tube, 350 mm long, stainless steel, measures velocity speed 350 mm Ø 7 mm Oper. temp Pitot tube, 1000 mm long, stainless steel, measures velocity speed 1000 mm Ø 7 mm Oper. temp Pitot tube, stainless steel, 350 mm long, measures velocity with temperature, 3 x hoses (5 m long) and heat protection plate Pitot tube, stainless steel, 750 mm long, measures velocity with temperature, 3x hoses (5 m long) and heat protection plate 350 mm 750 mm Ø 8 mm Ø 8 mm Type K (NiCr-Ni) Type K (NiCr-Ni) Ordering data for Accessories Hose connection set for differential pressure and velocity measurement 2 silicone hoses à 2.5 m, 1 silicone hose 0.3 m, Ø 4 and 6 mm adapter Cable, 1.5 m long, connects probe with plug-in head to meas. instrument PUR coating material Cable, 5 m long, connects probe with plug-in head to measuring instrument PUR coating material

10 testo 300 M-I, the affordable basic set 229 C Recommended kit: testo 300 M-I, flue gas analyser for industry, incl. batteries and calibration protocol Measures, C, (with H2 compensation), (option), (option), absolute temperature, differential pressure (option), velocity (option), mass flow/volume flow (option), flue gas dew point (option), efficiency, excess air Basic sampling probe, 335 mm long Mains unit 230 V/ 8 V/ 1 A, for instrument (European plug) For mains operation and battery recharging The compact flue gas analyser for industry, testo 300 M-I, is an affordable introduction to industrial flue gas analysis technology. As a "handheld analyser", it is ideal for a wide range of spot checks in clean gas, for adjusting burners and for monitoring processes. Advantage: All in one instrument, measures,, ; calculates C, Lambda, efficiency.

11 230 testo 300 M-I, professional set for fast emission measurement C Recommended kit: testo 300 M-I, flue gas analyser for industry, incl. batteries and calibration protocol Measures, C, (with H2 compensation), (option), (option), absolute temperature, differential pressure (option), velocity (option), mass flow/volume flow (option), flue gas dew point (option), efficiency, excess air Integrated velocity/differential pressure measurement (not upgradable) Including calculation of volume flow, mass flow measuring cell Built-in in flue gas analyser Rechargeable battery set for instrument (4 rechargeables 2.4V/700mAh) Selected for quick recharging in instrument Mains unit 230 V/ 8 V/ 1 A, for instrument (European plug) For mains operation and battery recharging Basic sampling probe, 335 mm long Pitot tube, stainless steel, 350 mm long, measures velocity with temperature, 3 x hoses (5 m long) and heat protection plate Testo printer with 1 roll of thermal paper and 4 AA size batteries Prints readings on location Transport case (plastic) for measuring instrument, probes For secure and orderly storage Emission checks: Flue gas velocity can be measured simultaneously when emissions are checked. For example, the position of a stationary sampling probe can be checked. testo 300 M-I can be field calibrated with calibration gas to accurately measure the emission value. Advantage: Integrated velocity measurement with mass flow display.

12 Technical data 231 Technical data for both testo 300 M-I and testo 300 XL-I instruments Parameters Meas. range Accuracy Resolution Reaction time Measuring process Standard/option ±0.8% of f.v. ( ) 0.1 ( ) t95 20 s Electrochemical measuring cell Standard C 0... Cmax C 0.1 C t25 20 s Calculated from Standard (with H2 compensation) ² ±5% of mv ( ) ±10 ( ) 1 ( ) t90 40 s Electrochemical measuring cell Standard Temperature ² ±5% of mv ( ) ±5 ( ) ², ³ ±5% of mv ( ) ², ³ ±10 ( ) ±0.5% of mv ( ) ±0.5 ( ) 1 ( ) 1 ( ) 0.1 ( ) 1 ( ) t90 t90 40 s 40 s See probe data Electrochemical measuring cell Electrochemical measuring cell Thermocouple Type K NiCr-Ni to DIN Option Option Standard and measuring cells cannot be used together Differential pressure Velocity, mass flow, volume flow measurement Flue gas dew point * Efficiency ±0.5% of mv ( ) ±0.1 ( ) 0.01 ( ) See differential pressure 0.1 ( ) td 0.1 td ( td) % 0.1 % ( %) t95 t95 2 s 2 s 20 s 20 s DMS sensor Calculation from differential pressure (Pitot tube), temperature, gas density and gas concentration Calculation from, temperature and fuel Calculation from, temperature and fuel Option Option Option Standard C Excess air ² When calibrating in application with cal gas Dimensions 250x85x65 mm Weight 700 g Storage temp Oper. temp Material/Housing ABS ( ) ³ A gas preparation unit must be used to avoid absorption Battery type 4 AA batteries Voltage 115/230 V / 50/60 Hz Printer Testo printer Warranty 2 years Memory s Additional technical data for testo 300 M-I/XL-I: Memory: 20 data blocks (testo 300 M-I) Memory: 100 data blocks (testo 300 XL-I) Flow of built-in pump: approx. 0.8 l/min Max. positive pressure at flue gas inlet: 30 (300 mm water column) Max. negative pressure at flue gas inlet: 90 (900 mm water column) Display: Graphics display, 128 x 100 pixels Power supply: Via plug-in mains unit, batteries or exchangeable rech. batteries No. of measuring cells: max 3 (, standard, or optional) Calculation from, temperature and fuel Standard * Errors due to cleaning unit (e.g. gas desulphurising unit) or withdrawal of humidity Warranty for testo 300 M-I and testo 300 XL-I: Analysers: 2 years (excluding working parts e.g. measuring cells) // measuring cell: 1 year measuring cell: 1 1/2 years Additional technical data for testo 300 XL-I only Ambient measurement (with probe) Gas leak measurement for combustible gas Measuring range: 0 to 500 (with gas leak detection probe): Accuracy: ±5 (0 to 100 ) 1st alarm limit: 200 CH4 ±5 % of reading (greater than 100 ) 2nd alarm limit: CH4 Resolution: 1 Signal: Optical display (LED) for 1st and 2nd Reaction time t90: Approx. 35 s alarm limit, audible buzzer alarm Reaction time t90: less than 2 s.