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1 Tube Bundle General Cnfiguratin Length B Inlet Tube Supprt Tubes Outlet Head Rib Gasket Tube Sheet Tank lange Ring Gasket Tank Tank Lining Please Cmplete The llwing Infrmatin: 1 Tube Sheet Data Outside Diameter Thickness Material Number f Tube hles in the tube sheet Des the tube sheet have Blt Hles in it? Yes N If Yes: # f blt hles Dia. f blt hles Blt circle 2 D the blt hles straddle the centerline? Yes N Diameter f the neck nzzle n the tank. Outside Diameter Inside Diameter (Include thickness f neck lining, if any) Circumference Of Neck 3 Immersin length f tubes B Heating surface area in Sq. t. (if knwn) 4 Tube Outside Diameter Material Gauge Type Single Wall Duble Wall Design Pressure Design Temperature Number f passes Number f tube supprts Distance t each tube supprt Material O.D. f supprts Thickness ull Half type BWG Recvery rated t heat frm t When supplied with the fllwing heat surce: Steam at g Lbs. / Hur Steam Cnsumptin Tank Type: Vertical Hrizntal Tank dimensins: Diameter Height Pull space maximum length 8 Biler Water at GPM frm t HTHW at GPM frm t Pressure Drp Steam Biler r HTHW 3
2 Recvery Ratings - Selecting A Prperly Sized Steam Heating Cil Nte: If the heating cil is a wrapped, baffled, and frce-circulated type please cnsult factry fr sizing. Determining The Ttal Square eet f Heating Surface Step 1 Determine The llwing Variables: Steam Supply Pressure: Recvery Rating: Incming Cld Water: Desired Ht Water: Steam Cnsumptin: Lbs./Hr. Step 2 Determine if the strage tank is t include a builtin Intra-Tank circulatr, r if it is t rely n natural cnvectin fr circulatin within the tank. Nte: If the Recvery Rating is greater than three times the strage capacity f the vessel, then the heating cil may be wrapped and baffled t allw fr an integral pump t frce circulate water ver the heating cil. The pump must be sized fr the maximum GPM recvery rating. Step 3 Use Chart #1 t determine the cnversin factr f heated per square ft f heating cil at the given steam supply pressure, temperature rise, and methd f tank circulatin. Selecting The Steam Cil Step 5 Determine the length f the heating cil. Nte: A cil in a vertical tank shuld be as clse as pssible t but nt exceed the diameter f the vessel. A cil in a hrizntal tank is typically apprximately 2 3 the length f the vessel " Apprximate Cil Length desired Step 6 rm Chart #2 (see fllwing page) starting with the smallest diameter cil, cntinue dwn the Cil Ttal Sq. t. clumn until the desired Sq. t. as determined in Step 4 is within the range. Then multiply the desired Sq. t. f heating surface by the length multiplier. This will yield the ttal length f the cil. If the resulting length is lnger than the required length as determined in Step 5, then cntinue t the next cil range until a suitable length can be selected. Step 7 rmulate the cil mdel number by using the mdel number cnfiguratr n page 8. Step 4 Slve fr the required square ftage f heating surface by dividing the ttal recvery by the cnversin factr slved fr in Chart #1 n the fllwing page. Cnversin actr = Ttal Square t. f Heating Surface Example: A 1000 galln 48" diameter vertical strage tank requires a cil rated t heat when supplied with 35 steam A. Because 1200 recvery is less than 3x the 1000 galln strage capacity, n intra-tank circulatr is required. B. rm Chart #1, we see that 35 g steam supply equates t 20 g steam in the tubes. Mving dwn t the rw fr uncirculated tanks, we see that the cnversin factr is This tells us that 35 will be heated frm fr each square ft f cil heating surface. C. Slve r The Ttal Sq. t. Heating Surface = 34.2 Ttal Sq. t. D. Using Chart #2 the Mdel cil is selected because its length is suitable fr a 48" diameter vertical tank. Mdel Sq.t. Length Length Multiplier (Inches) D 34.2 x 4.4 = T lng E 34.2 x 2.4 = 82.0 T Lng 34.2 x 1.3 = 44.5 Acceptable 4
3 Steam Cil Sizing - Chart 1 : Heated per Sq. t. f Heating Cil Blue ( tp number ) indicates capacity based n tanks with a built-in intra-tank circulatr fr frced circulatin. Gray ( bttm number ) indicates capacity based n tanks relying n cnvectin fr internal circulatin. Water Temperature Steam Pressure () In line / In Cil 2 / 0 5 / 2 10 / 5 15 / / / / / / / / / Nte: The drp in steam pressure is t accunt fr the pressure drp acrss the steam cntrl valve. Steam Cil Sizing - Chart 2 : Heating Cil Selectins Steam Inlet And Head Cndensate Outlet Number Cil Ttal Base lange Size Prt Sizing f Sq. t. Length Mdel (150# ANSI) Male NPT Tubes Range Multiplier (Inches) C / D / E G H J K 16 T Spec L 18 T Spec Ntes: 1. The inlet and utlet prt sizes n the steam cil can be bushed t the actual line size. 2. All steam cils are a 2 Pass design. 3. All steam cils include tw (2) 1/4" NPT auxiliary tappings in the head. 5
4 Recvery Ratings - Selecting A Prperly Sized Biler Water Heating Cil Nte: If the heating cil is a wrapped, baffled, and frce-circulated type please cnsult factry fr sizing. Determining The Ttal Square eet f Heating Surface Step 1 Determine The llwing Variables: Biler Water Entering: Biler Water Leaving: Biler Water lw Rate: Recvery Rating: Incming Cld Water: Desired Ht Water: Max. Pressure Drp: GPM Step 2 Determine if the strage tank is t include a builtin Intra-Tank circulatr, r if it is t rely n natural cnvectin fr circulatin within the tank. Nte: If the Recvery Rating is greater than three times the strage capacity f the vessel, then the heating cil may be wrapped and baffled t allw fr an integral pump t frce circulate water ver the heating cil. The pump must be sized fr the maximum GPM recvery rating. Step 3 Use Chart #3 t determine the cnversin factr f heated per square ft f heating cil at the given biler water entering and leaving temperatures, temperature rise, and methd f tank circulatin. Selecting The Steam Cil Step 5 Determine the length f the heating cil. Nte: A cil in a vertical tank shuld be as clse as pssible t but nt exceed the diameter f the vessel. A cil in a hrizntal tank is typically apprximately 2 3 the length f the vessel " Apprximate Cil Length desired Step 6 rm Chart #4 starting with the smallest diameter cil, cntinue dwn the Cil Ttal Sq. t. clumn until the desired Sq. t. as determined in Step 4 is within the range. Then multiply the desired Sq. t. f heating surface by the length multiplier. This will yield the ttal length f the cil. If the resulting length is lnger than the required length as determined in Step 5, then cntinue t the next cil range until a suitable length can be selected. Step 7 rmulate the cil mdel number by using the mdel number cnfiguratr n page 8. Step 4 Slve fr the required square ftage f heating surface by dividing the ttal recvery by the cnversin factr slved fr in Chart #3. Cnversin actr = Ttal Square t. f Heating Surface Example: A 400 galln 42" diameter vertical strage tank requires a cil rated t heat when supplied with Biler Water A. Because 950 recvery is less than 3x the 400 galln strage capacity, n intra-tank circulatr is required. B. rm Chart #3, g t the biler water clumn and mve dwn t the rw fr uncirculated tanks. We see that the cnversin factr is This tells us that 19.5 will be heated frm fr each square ft f heating surface. C. Slve r The Ttal Sq. t. Heating Surface 950 = 48.7 Ttal Sq. t D. Using Chart #4 the G Mdel is selected because its length is suitable fr a 42" diameter vertical tank. Mdel Length Sq.t. Multiplier Length (Inches) E 48.7 x 2.4 = T lng 48.7 x 1.3 = 63.3 T lng G 48.7 x.76 = 37 Acceptable
5 Biler Water Cil Sizing - Chart 3 : Heated per Sq. t. f Heating Cil Blue ( tp number ) indicates capacity based n a tank with a built-in intra-tank circulatr fr frced circulatin. Gray ( bttm number ) indicates capacity based n a tank relying n cnvectin fr internal circulatin. Water Temperature Biler Water Temperature r ther temperature rises r biler water temperatures (including HTHW), please cnsult factry. Biler Water & HTHW Cil Sizing - Chart 4 : Heating Cil Selectins 4 Pass 6 Pass Base Head Inlet and Outlet Inlet and Outlet Number Cil Ttal Length Mdel lange Size Prt Sizing Prt Size f Sq. t. Multiplier Mdel (150# ANSI) Male NPT (Inches) Male NPT (Inches) Tubes Range Multiplier C D / E / / / G H / J K 16 T Spec T Spec L 18 T Spec T Spec Ntes: 1. The inlet and utlet prt sizes n the cil can be bushed t the actual line size. 2. The number f passes n a water t water heating cil is determined by the factry. 3. Biler water velcity is typically greater than 1 and less than 7 ft./sec. 4. Pressure drp acrss the cil is typically 5 ft. (11 ). 5. Typically n auxiliary prts are supplied in a water t water heating cil head.
6 Metric Cnversins Liters x = Gallns Gallns x 3.79 = Liters Gallns x = m 3 m 3 x = Gallns 1 C T = 1.8 T = ( C x 1.8) + 32 C = ( - 32) x x = Bar Bar x 14.5 = x 6.86 = kpa kpa x = Lbs x = Kg Kg x 2.2 = Lbs ft 2 x = m 2 m 2 x = ft 2 Mdel Number Cnfiguratin Step 1 Step 2 Base Surface Mdel: Area In Sq. C = 4" eet: D = 5" Sq. t. E = 6" = 8" G = 10" H = 12" J = 14" K = 16" L = 18" X = Other Step 3 Tubing Style: S = Single Wall D = Duble Wall Step 4 # Passes: 2, 4, 6 Step 5 Tube Material: C = Cpper N = 90/10 Cpper- Nickel = 304 Stainless S = 316L SS Example: 61S2CB80 Is an 8" Class 150 ANSI flanged heating cil with 61 square feet f heating surface in a single wall 2 pass cpper tube cil and carbn steel cpper faced tube sheet design with a fabricated steel head and an immersin length f 80 inches. Nte: All cil sizing is subject t change pending frmal factry calculatins. Step 6 Tube Sheet Material: B = Carbn with Cpper facing N = 90/10 Cpper- Nickel = 304 Stainless S = 316L SS Step 7 Head Cnstructin: N = Nt Supplied = abricated Carbn B = abricated Carbn with Cpper Lining S = abricated Stainless Step 8 Immersin Length (Inches): Optin Nte Many ptinal features in a Hubbell heating cil are nt indicated within a mdel number and therefre must be called ut in the written specificatin. ISO 9001:2008 ISO Cmmitted t cntinuus imprvement... Cntinuing research results in prduct imprvement; therefre specificatins are subject t change withut ntice. r the mst updated infrmatin, cnsult the factry directly. Made in the U.S.A. The Electric Heater Cmpany P.O. Bx 288 Stratfrd, CT Phne: ax: inf@hubbellheaters.cm
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