TGG, TBG, TEG, TUG, 3.9 TBS, Gene-Link series
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1 Absorption Chillers TGG, TBG, TEG, TUG, 3.9 TBS, Gene-Link series Stable Chilled Water Outlet Temperature PID control is applied to maintain constant chilled water outlet temperature. When the cooling load changes, the chiller adjusts the amount of heat used to regenerate the desiccant. Temperature control is +/- 1.0ᵒC. Automatic De-crystallization System To prevent crystallization, the concentration of the LiBr solution is controlled by adjusting the heat input. The chiller monitors the temperature of Chilled Water, Cooling Water, and Solution for this purpose. If the Cooling Water temperature decreases or the load decreases, the chiller will automatically decrease the heat input to prevent crystallization. Easy Setting of Chilled Water Outlet Temperature Setpoints can be changed from the HMI on the chiller or remotely through LonWorks communication. High Airtight Structure The body of the chiller is robotically welded and checked for leaks by filling with helium in a controlled space. No sight glasses and the minimum number of valves and screws have been used to achieve maximum airtightness. This prolongs the life of the chiller and decreases the maintenance. Standard Features: Automatic restart in case of a power failure Maximum operating pressure of 784 kpa (114 psi) No requirement for operation of Chilled/Cooling Water Pump during the diluting operation of the desiccant. Optional Items: Oil fired combustion Dual fuel combustion - switching from oil to natural gas Marine waterboxes Large temperature difference to reduce the powe of auxiliary pumps Inverter control for solution pumps LonWorks for BAS Remote control Scope of Supply Item PPI Factory Provided LiBr Solution & Refrigerant Water Factory - required Thermal Insulation Spare Parts Factory - optional Auxiliary Equipment (Pumps, Cooling Tower) Piping Work Electric Power & Primary Interlock Wiring Start-up and Commissioning at Job Site Factory - required Utilities Required for Commissioning Provided Notes For larger machines, LiBr will ship separately. Under a separate contract. Commissioning by PPI with contractor in attendance.
2 Steam Fired Absorption Sigma Ace 3.9 TBS series Supply of Chilled Water by Efficient Use of Steam Energy. Very Efficient Design The patented Reverse Cycle design provides the world's highest efficiency. Fuel gas consumption can be reduced by 17% compared to conventional models: Even More Savings at Part Load Save even more energy when optional Inverter Control for the Solution Pump is applied. Steam Consumption Rate (lb/h) Steam Consumption Rate (lb/rt-h) Conventional Less fuel consumption... Sigma Ace Saves you money Less steam consumption and better turn-down ratio. 5 0% 20% 40% 60% 80% 100% Conventional Sigma Ace Note Note 1. The capacity of the chiller in the above simulation is 210 USRT. 1. The width of the curve in the graph shows the range of variation of steam consumption. 2. It is assumed that cooling water inlet temp is 89.6ᵒF at 100% load, 80.6ᵒF at 0% load and it varies proportionally while the load is changing. 3. The capacity of the chiller in the simulation above is 210 USRT.
3 Steam Fired Absorption Sigma Ace 3.9 TBS series Supply of Chilled Water by Efficient Use of Steam Energy. Cooling Cycle Steam Supply System Supplied by PPI Supplied by PPI
4 Electricity 400 V 60Hz Connection Dimensions Weight Steam Fired Absorption Sigma Ace 3.9 TBS series TBS kw RT Cooling ᵒF 53.6->44.6 Flow Rate gpm Pressure Loss psi Retained Water gal Inlet Temp. ᵒF 89.6 Outlet Temp. ᵒF 99.0 Flow Rate gpm Pressure Loss psi Retained Water gal Consumption lb/hr Inlet Pressure psi > 114 Outlet Temp. ᵒF Capacity KVA Current A Model Cooling Capacity Chilled Water CoolingWater Steam Total Motor Power KW Ch. W. In/Out A Co. W. In/Out A Steam Inlet A Drain Outlet mm Length in Width in Height in Operation Wt. lbs Shipping Wt. lbs Notes 1. Performance tolerance is based on JIS B Steam inlet pressure is 114 psi (gauge, saturated) and steam consumption rate is 8.58 lb/rth. 3. The cooling water inlet temperature shall not be lower than 71.6ᵒF. 4. The total motor power is the total value of constantly operating motors, excluding purging pump motor which operates intermittently. 5. It is required to secure the space for installation of steam control valve, etc. on the top of the chiller. Provide clearance above. 5. The maximum operating pressure is 114 psi (gauge) for both Chilled/Hot Water and Cooling Water. 6. The fouling factor of both Chilled/Hot Water and Cooling Water is 8.6 x 10-5 m 2 K/W.
5 Interlock Wiring Steam Absorption Symbols Symbol Name CHP Chilled Water Pump COP Cooling Water Pump CT Cooling Tower Fan ELB Ground Fault Breaker F Fuse CS Operation Switch MS Electromagnetic Switch OCR Overcurrent Relay X Auxiliary Relay WL Power Indicator RL Operation Indicator OL Malfunction Indicator
6 Thermal Insulation Cold Insulation Heat Insulation Material Glass Wool (with aluminum foil) Soft Polyurethane Foam Area (m2) Thickness Part HTG Shell Solution Outlet from HTG Smokebox of HTG LTG Shell LTG Header Heat Exchanger Floating Valve Solution Piping Refrigerant Vapor Piping Refrigerant Drain Piping Chilled Water Header Evaporator Shell Refrigerant Pump 10 Refrigerant Piping Chilled Glass Wool (with Water Nozzle Refrigerant aluminum foil) Blow Piping 25 The above values are for the TBG 1.2R series
7 Piping Procedure Direct Fired Gene-Link Steam Absorption The Stop valve shall be installed in the Inlet/Outlet piping for Chilled/Hot Water, Cooling Water, and Waste Heat Hot Water. Pressure gauges and thermometers shall be installed near Inlet/Outlet piping for both Chilled/Hot Water and Cooling Water. The flow rates shall be controlled to be stable. If the Chilled/Hot Water Flow Rate drops suddenly, the chiller may stop for safety reasons. The positions of the pumps and expansion tanks shall be designed taking into consideration their pump head, static water head, and the maximum operating pressure of the Chiller. Do not exceed the maximum operating pressure of the chiller. Install the air vent valve in the appropriate place for all water circuits. Pipe to drain pit. Waterboxes contain drain valves for service. Allow for access and drain to floor. Two stop valves shall be installed for chemical cleaning of the Cooling Water System. Necessary measures shall be taken to avoid freezing of water in the piping and inside the Chiller during non-operationg of the Chiller in winer. The piping shall be removable for service. See Detail A. If the Chiller is installed at the same level as the Cooling Tower, it is required to take measues to prevent reverse flow drainage during non-operation. The necessary measures shall be taken to avoid the combustion exhaust gas from entering the Cooling Tower or fresh air intake. Heat resistant piping shall be installed for the Cooling Water System if the Chiller is also used for heating. The Cooling Water temperature may go up to approx. 90ᵒC during the heating mode.
8 Cooling Water Control 1. Take care so that the cooling water inlet temperature is above 22ᵒC. 2. Install blow-down valve in the cooling water piping before the cooling tower to prevent excess concentration of contaminants in the cooling water. 3. Clean the cooling tower periodically to reduce biological growth that will reduce performance and shorten equipment life. 4. Cooling water control shall be done in accordance with the guideline of JRA (JRA-GL-02=1994) or in consultation with specialized water treatment chemical dealer.
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