PRE-FEASIBILITY REPORT

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1 PRE-FEASIBILITY REPORT For ToR of Proposed Project of MANUFACTURING OF SYNTHETIC ORGANIC DYES (5 f B IND II) By SHREEJI BAPA DYE CHEM PLOT NO 1319 & 1320, PHASE-III, GIDC, VATVA, AHEMADABAD , GUJARAT, INDIA M E Mail- 1

2 PRE-FEASIBILITY REPORT 1.0 EXECUTIVE SUMMARY M/s SHREEJI BAPA DYE CHEM is having existing CTE and CTO of the GPCB for manufacturing of S.O. Dyes and proposing expansion 110 MT/Month of S.O. Dyes, located at Plot No & 1320, PHASE-III, GIDC, Vatva, Ahmedabad The project falls under category B, section 5(f) of EIA notification 2006 and amendment thereof. The site is well connected with road and railway, nearest city Ahmedabad and there is no national park, wildlife sanctuary, eco sensitive areas in surrounding 10 km radius. The project doesn t fall under CRZ boundaries. 2.0 INTRODUCTION OF THE PROJECT BACKGROUND INFORMATION 2.1 Identification of project and project proponent. M/s. SHREEJI BAPA DYE CHEM proposing expansion 110 MT/Month of S.O. Dyes, located at PLOT NO 1319 & 1320, PHASE-III, GIDC, Vatva, Ahmedabad M/s SHREEJI BAPA DYE CHEM is a Proprietorship firm. 2.2 Brief description of nature of the project. The project falls under category B, section 5(f) of EIA notification September 2006 and amendment December, Hence Environmental Clearance is applicable to the proposed project. 2.3 Need for the project and its importance to the country and or region To meet the demand of Local & international market. The unit will put best efforts to employ local people depending upon the availability of skilled & un-skilled man-power. In operation phase, the proposed project would require significant work force with nontechnical and technical background. Employment to skilled & unskilled worker will result in increase their standard of living & expenditure power. 2

3 2.4 Employment Generation (Direct and Indirect) due to the project The proposed project will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate through ancillary business to some extent for the local population. 3.0 PROJECT DESCRIPTION 3.1 Type of project including interlinked and interdependent projects, if any. There is no interlink project. As M/s. SHREEJI BAPA DYE CHEM is planning for expansion of existing business at Plot. No 1319 & 1320, PHASE-III, GIDC, Vatva, Ahmedabad and applying for EC. 3.2 Location (map showing general location, specific location, and project boundary &project site layout) w i t h coordinates. Coordinate of the Project: Point Latitudes Longitudes A N E B N E C N E D N E 3

4 Figure 1: Location Selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Proposed project site is in the Vatva Notified Area. The project site is located on level ground, which does not require any major land filling for area grading work. Proximity to Raw Material suppliers. Site is very well connected by road and railway. Availability of Power, Water, etc. Common CETP & TSDF & MEE facility are available. 4

5 3.3 Size or magnitude of operation. T h e p r o d u c t d e t a i l s a r e g i v e n b e l o w : PRODUCTION DETAILS Sr. No. Name of Product Production Capacity MT/Month Existing Proposed After Proposed 1 Reactive Orange-2R Reactive Golden Yellow R 3 Reactive Red H7B 1 Reactive Black 5/8/39-2 Reactive Blue 13/19/49/171/198/220/221/250 3 Reactive Brown 11 4 Reactive Magenta HB 5 Reactive Orange 2R/3R/W3R/12/13/35/84/107/122 6 Reactive Red 3.1/24.1/31/45/111/120/195/198/218/245/278 7 Reactive Yellow 15/18/42/57/84/85/86/95/135/145/160/210 Total Project description with process details (a schematic diagram, flow chart showing the project layout, components of the project etc. should be given) Please refer Form 1, Annexure II for process details. 3.5 Raw m at e r i al required a l o n g with estimated quantity, likely source, marketing area of final products, Mode of transport of raw Material and Finished Product. We shall procure the raw material from domestic & international market by roads& sea. For finished Product we will use Road & sea transportation. Raw materials detail as per Annexure-I 3.6 Resource optimization / recycling and reuse envisaged in the project, if any, should be briefly outlined. 5

6 ETP shall provide for treatment of effluent and dispose to CETP, Vatva after achieving the desired norms. Process treated water shall use for washing & scrubbing in spray dryer scrubbing system to reduce the water consumption rate. 3.7 Availability of water its source, Energy/power requirement and source should be given. Water Source: The source of water for the proposed project shall meet through GIDC Supply. Electricity and Energy Requirement: Electricity shall be obtained from Torrent Power Ahmedabad. Wood/White Coal/PNG shall use as a fuel for Boiler, HAG & Spray Dryer. Diesel will be used as a fuel for D.G set. The total power & fuel requirement for the proposed project are given below: Source of Electricity Sr. No. Electricity (KW) Existing Total (KW) Proposed Total After (KW) Proposed Source of Supply Torrent Power Air emission & Fuel Requirement: After Proposed Please refer annexure VII. 3.8 Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal. Waste Water generation & Management plan Total water requirement for the proposed project will be 47.8 KLD. The total waste water generations from Industrial will be KLD KLD of effluent shall be treated in ETP and treated effluent shall dispose to the CETP, Vatva. Industrial process waste 7300 lit/day will be discharged to MEE, Vatva. 2.2 KLD Domestic effluents shall be disposed to Soak pit. Details of water consumption and waste water generation as shown in Annexure IV. 6

7 Effluent Treatment Plant DILUTED EFFLUENT CONCETRATED EFFLUENT INLET 5 TO MEE Sr. Name of Unit Size in meter Capacity in m 3 No. 1 Collection cum neutralization 2.86 x 2.86 x Tank 2 Filter Press 36 x 36 x 36-3 Holding tank 3.65 x 4.87 x Overhead Storage Tank MEE Tank Solid& Hazardous waste generation& Management plan Hazardous waste generate from the process & ETP. Empty drums and bags are hand over to authorize recycler for further recycle or Used for ETP waste packing. The Management of Hazardous waste will be done as per Hazardous Waste Management Rules The list of hazardous waste generation is enclosed as Annexure-VI 7

8 4 SITE ANAYSIS 4.1 Connectivity. Site is very well connected by road and railway. Availability of water, power, etc. Environment Settings Sr. No Particulars Details Distance (km) Nearest Village Vinzol 3.85 S Nearest Town / City Ahmedabad 1.0 N Nearest Railway Station Vatva 2.7 W Nearest Hospital L.G. Hospital Ahmedabad 4.3 N Nearest Highway Express Ahmedabad-Vadodara 1.4 E Nearest Airport Ahmedabad 10.0 NW Nearest Water Body Sabarmati River 9.15 W 4.2 Land Form, Land Use and Land Ownership Land Form: GIDC Land. Land use: Industrial purpose for proposed project of manufacturing of S.O. Dyes. Land Owner ship: Private Land,SHREEJI BAPA DYE CHEM is a proprietorship firm. 8

9 THE LAND OWNERSHIP LETTER FROM GIDC & SITE PLAN. 9

10 10

11 SITE PLAN & FACTORY LAYOUT SHREEJIBAPA DYE CHEM PLOT NO &

12 12

13 13

14 4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wildlife sanctuary, eco sensitive areas, water bodies(distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. There is no forest, national park, wildlife sanctuary, eco sensitive areas in surrounding 10 Km of the plant boundary. CRZ is not applicable to the project. 4.4 Existing Infrastructure The unit is having existing infrastructure to manufacture the S.O Dyes. 4.5 Soil Classification NA proposed project is in GIDC area. 4.6 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. 5 PLANNING BRIEF 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: IND (II). 5.2 Land use planning Land Use Planning Sr. No. Details of Land Area For Proposed Plant (m 2 ) 1 Net Plot Area

15 5.3 Assessment of Infrastructure Demand( Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project activity. 5.4 Amenities/Facilities Proper site services such as First Aid, Drinking Water etc. will be provided to the workers. 6.0 PROPOSED INFRASTRUCTURE Plot Area: 1406 m 2 Sr. No. Floor Built Up Area In m 2 1 Ground Floor First Floor Second Floor Third Floor 6.02 Total Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.2 Connectivity (Traffic and Transportation Road/ Rail/ Metro/ Waterways etc.) Road and railways are very close to the working site. There is no proposal to make any new kind of connectivity. 6.3 Drinking water Management(Source & Supply of water) Water for drinking will be met from GIDC supply. 15

16 6.4 Sewerage System Domestic waste water will be disposed in to soak pit. 6.5 Industrial Waste Management The unit have membership of CETP & MEE of GESCSL, Vatva for effluent disposal. The unit also Having membership of Society for Clean Earth, Vatva for effluent disposal. Industrial process waste 7300 lit/day will be discharged to MEE. Washing and other diluted streams after lit/day will be discharged to the CETP, Vatva, Ahmedabad. 6.6 Solid Waste Management ETP & Process waste shall discharge to TSDF site of CETP (GESCSL), Vatva, Ahmedabad and Eco Care Infrastructure Pvt. Ltd. Surendranagar. Membership certificates are enclosed. 6.7 Power Requirement & Supply/Source Electricity shall be obtained from Torrent Power Ltd. The total power requirement for the proposed project is 200 KW. We are also using solar energy (25 KW) 7.0 REHABILITATIONAND RESETTLEMENT(R & R) PLAN Not Applicable 8.0 PROJECT SCHEDULE & COSTESTIMATES 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We are having existing facilities of manufacturing of S.O. Dyes. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Total Project Cost for proposed project activity is Rs.0.80 crores. 16

17 9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. The project will be prove time by time for beneficial to the people as the company progress and expands its activity. By CSR activity company management will committed to improve infrastructural facilities for the local people like Educational facilities, Medical facilities, and Transportation facilities etc. as well the local people especially tribal population will be taken as employers which will improve the socio economic environment to the area. Date: Place: Ahmedabad Signature of the Applicant With Name and Full Address Mr. K.C.PATEL Plot No 1319 & 1320, PHASE-III, GIDC, Vatva, Ahmedabad. (Project proponent /Authorized Signatory) 17

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