CASTILLA-LA MANCHA BIO-ECONOMY REGION PROJECT

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1 CASTILLA-LA MANCHA BIO-ECONOMY REGION PROJECT

2 Europe Challenge: Demonstration scale Lab Scale Demonstration Scale Biorefinery Mature Biorefinery Source: Bio-Based Industries Consortium

3 CLaMber Plant Target PLACING CASTILLA-LA MANCHA IN THE CENTER OF THE NEW EUROPEAN STRATEGY FOR BIOECONOMY

4 Biomass availability in Castilla-La Mancha AGECAM WASTE BIOMASS AVAILABLE FOR ENERGY RECOVERY AGRICULTURAL FOREST WOOD INDUSTRY BIOMASS HERBACEOUS WOODY FOOD AND AGRICULTURAL INDUSTRY t/year Cereal straw Stem and cob corn Waste of sunflower fields Subtotal Vine pruning Olive pruning Fruit pruning Vine grubbing up Subtotal Firewoods, branches, etc Subtotal Sawmill ,50 Boards 3.524,60 Construction ,59 Containers 8.961,50 Others and bobber 2.628,80 Furniture ,20 Subtotal ,19 Brewers Grape pomace Olive pomace Subtotal TOTAL ,19

5 Biomass availability in Castilla-La Mancha PROBIOGAS, 2011 WASTE BIOMASS AVAILABLE FOR DIGESTION WASTE t/year WASTE t/year Pig manure Nonconforming fruits Cow manure Vegetable transformation Poultry manure Tuber transformation 379 Other species manure Citric transformation 0 Slaughterhouse raw material Fruit transformation Poultry Slaughterhouse raw material Brewer Housing raw material Alperujo 2Phases Meat and bone meal 0 Alpechín 3Phases WWTP sludge meat Vine raw material WWTP sludge dairy Cider raw material 0 Whey Sugar raw material Dairy raw material Cereal straw Fish raw material 27 Sludges IWWTP Vegetable Transf WWTP sludge fish 22 Energetic crops Surplus vegetables Glycerin Surplus citrics 0 Raw material DDGS (bioethanol) Surplus fruit 56 Raw material beet pulp (bioethanol) 0 Nonconforming vegetables Wholesale Nonconforming tubers Bars and Restaurants Nonconforming citrics 0 Hotels TOTAL: t/year

6 First action involved in the CLaMber Project CONSTRUCTION OF A DEMONSTRATION SCALE BIOREFINERY INTEGRAL MODULAR FLEXIBLE INNOVATIVE 1 t dry material per day SERVICES: RENTAL OF FACILITIES PROCUREMENT OF R&D PROJECTS PROCESS OPTIMIZATION, DEVELOPMENT OF NEW BIOPRODUCTS, SCALE-UP EXPERIMENTS, COST REDUCTION, ETC. PARTNER FOR COMPETITIVE FUNDINGS (RTO) TRAINING IN BIOTECHNOLOGY

7 Front view of the Plant

8 CLaMber Biomass BIOMASS LIGNOCELLULOSIC SUGARED/STARCHY RESIDUAL MIX Lignocellulosic crops Sugared crops Manures Whey OFMSW Grape marcs and lees Herbaceous agricultural wastes Starchy crops WWTP Sludges Alperujo Woody agricultural wastes Slaughterhouse wastes High loading WW (vinasse, alpechin), etc.)

9 General distribution Up-stream Unit Mid-stream Unit Down-stream Unit Anaerobic digestion Unit Utilities Waste Management Unit

10 Biorefinery units UP-STREAM Objective: Conditioning and pretreatment of herbaceous and woody biomass in order to do a conversion of biomass in a fermentable carbon source Equipment Overview: Solid biomass storage (4 x 35 m 3 ) Mills for herbaceous and woody biomass (200 kg/h) Extractor with vapour (3 m 3 ) Two-step Steam Explosion Reactor (400 l, up to 21 barg) Solid/liquid separators (15 m 3 /h)

11 Up-stream

12 Biorefinery units MID-STREAM Objective: Fermenting or biotransform the carbon source generated in upstream into different bioproducts (bioplastics, biofuels, building blocks, etc.) Equipment overview: Microbiology laboratory for micro management (starters, inoculants, etc.) Reactors for hydrolysis and anaerobic and aerobic fermentation: 2 x 3 l, 2 x 30 l, 1 x 300 l, 1 x 3000 l and 1 x l Systems for sterilization, substrate preparation, addition of sterile reactants, cleaning in place, and other utilities

13 Mid-stream

14 Biorefinery units DOWN-STREAM Objective: Purification and concentration of the fermentation product of interest Equipment overview: Harvesting tanks with capacity to act as a extractor: 1 x l (ATEX), 1 x l (No ATEX), 1 x 1500 l (ATEX) and 1 x 1500 l (No ATEX) Microfiltration system (1 m 3 /h) Centrifugation system (1,5 m 3 /h) (ATEX)

15 Down-stream

16 Biorefinery units ANAEROBIC DIGESTION Objective: It is a modular and transportable pilot plant (400 l/d) for experiments of anaerobic digestion and codigestion of solid and liquid organic biomass to obtain biogas, VFA or biofertilizers. Equipment overview: Liquid storage tank (20 m 3 ) Solid storage hopper (10 m 3 ) Pasteurization tank (1 m 3 ) Homogenization Tank (3 m 3 ) Digester (11 m 3 ) Digestate tank (5 m 3 ) Gasometer (10 m 3 )

17 Anaerobic digestion

18 Utilities

19 Wastewater treatment

20 Process Control

21 Second action involved in the CLaMber Project Issuance of a Pre-commercial Public Procurement (PPP) (8,6 Millions ) for conducting innovative R&D projects aimed at: SELECTION OF OPTIMAL RAW MATERIALS IMPROVEMENT OR DEVELOPMENT OF NEW BIOPROCESS Toma de muestra RPMC Toma de muestra DEVELOPMENT OF NEW BIOPRODUCTS RPMC Toma de muestra RPMC SOCIOECONOMIC RESEARCH, NEW BUSINESS MODELS, LOGISTIC AND OTHER TECHNOLOGY CHALLENGES biogás biogás biogás V-2 V-1 TI V-5 V-4 TI V-8 V-7 TI Colector Biogás C-2 Colector Biogás C-4 Colector Biogás C-6 Baño Criostatizado Baño Termostatizado R-1 R-2 R-3 V-3 Vaciado de reactor V-6 Vaciado de reactor V-9 Vaciado de reactor G-1 G-2 G-3 G-4 G-5 G-6 Alimentación Colector Alimentación Colector Alimentación Colector Residuo Residuo tratado Residuo Residuo tratado Residuo Residuo tratado A-1 C-1 A-2 C-3 A-3 C-5

22 Tender winners TENDER LOT LOT NAME WINNER LIGNOCELLULOSIC 1 WOODY WASTES F.U. ALCALÁ 2 HERBACEOUS WASTES NEOL BIOPOLIS 3 LIGNOCELLULOSIC CROPS NEOL 4 LIGNIN NATAC OILY - OILY CROPS CAMELINA COMPANY AGRIFOOD NO AGRIFOOD 1 WINERY WASTES NATAC AINIA 2 ALPERUJO INNOVAOLEO 3 WHEY BIOPOLIS 4 SLAUGHTERHOUSE WASTES BIOGAS FUEL CELL 5 HIGH ORGANIC LOADING ALVINESA WASTEWATERS BIOMASA PENINSULAR 1 LIVESTOCK WASTES AINIA PURINES ALMAZÁN 2 OFMSW BIOMASA PENINSULAR 3 WWTP SLUDGES AINIA 4 GLICERIN TECNALIA 5 NON ENERGETIC BIOGAS BIOPOLIS

23 BIO-BASED INDUSTRIES Joint Undertaking DEMONSTRATION OF AN INTEGRATED INNOVATIVE BIOREFINERY FOR THE TRANSFORMATION OF MUNICIPAL SOLID WASTE (MSW) INTO NEW BIOBASED PRODUCTS Total budget 15 M Jun 2017 Jun 2021

24 An interregional cooperation project to share expertise about circular economy models and best available technologies of biological streams between other european regions. DEVELOPED BY THE DEPUTY REGIONAL MINISTRY OF ENVIRONMENT OF CASTILLA- LA MANCHA. The policy instrument that Castilla-La Mancha expects to improve with this project is the ERDF Regional Operational Programme.

25 THANK YOU CLAMBER: Javier Mena Sanz BIOREGIO: Silvia Nieto Sevillano