Alcoa Mosjøen Harbor Remediation Project Information and Fender Design

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1 Alcoa Mosjøen Harbor Remediation Project Information and Fender Design Trygve Isaksen and Maiken Eng, Norconsult 1

2 Content Short presentation of Norconsult, Port and Coastal Engineering and Trygve Introduction to the Alcoa Mosjøen Harbour Remediation Project Design challenges regarding fenders with focus on: Sheet pile structures without backfill Maneuvering Protecting the sheet pile structure filled with contaminated sediments LNG vessels Rubber quality

3 Trygve Isaksen, Head of Port and Coastal Engineering MS, NTNU years In Norconsult Head of Port and Coastal Engineering the last 15 years Experience with Design of offshore structures, bridges and quays, both design, project management and company responsible Member of Executive Council in the Norwegian Concrete Association in the period from 1992 to 1998 and present. Member of several technical committees for design and repair of concrete structures, focus on marine concrete structures and CP E18 Highway in Vestfold 3

4 Short about Norconsult ,2 Employees Projects Sales MRD NOK 52 Countries with projects E18 Highway in Vestfold 4

5 Market Architecture Buildings Energy Environment Industry IT Oil and Gas Planning Risk Management Transport Water 5

6 Port and Coastal Engineering Norconsult has Norway s largest base of knowledge within Port and Coastal Engineering, with between 25 and 30 employees working full time on port and coastal planning and design. We have completed more than 1000 port and coastal projects. The projects are both domestic and international, and within the following main fields: Pre-engineering and feasibility studies Detail design of all sorts of quay structures Condition analysis, rehabilitation and strengthening Wave analysis Breakwaters Mooring analysis Etc. 6

7 The Port and Coastal Engineering Team Picture from our Annual Technical Seminar 7

8 Alcoa Mosjøen Harbor Remediation 80 m 96 m 38 m 278 m 8

9 Alcoa Mosjøen Harbor Remediation 9

10 Alcoa Mosjøen Harbor Remediation 10

11 Alcoa Mosjøen Harbor Remediation LNG Berth? Intermediate Quays 11

12 Wharf Mitigation Structures New sheet pile wall with soil anchors. Dredged sea bottom in front of wharf. New depth at Alcoa Quay: - 11,0 m (LAT) - 12,8 m (MSL) 12

13 CDF (Confined Disposal Facility) 6 sheet pile cells with diameter 23 m 13

14 Alcoa Mosjøen Fender Solutions 14

15 Design vessels 15

16 Fender Solution Mitigation Structure Before After 16

17 Solution to accomodate for the Pitch Vessel 17

18 Fender Solution Mitigation Structure 18

19 Fender Solution Mitigation Structure 19

20 Fender solution CDF 20

21 Fender solution CDF 21

22 Fender Solution LNG Berth 22

23 Rubber Sample Analysis All fenders specified as Trelleborg fenders or equivalent Recommended specifications regarding rubber was discussed but not implemented due to commercial issues Contractor ordered fenders from supplier X Analyses of rubber samples showed that supplier X did not meet the recommendations from Trelleborg regarding carbon black and ash content Test Trelleborg Recommendation Result Supplier X Polymer % Min. 45% 47,6/49,3 Carbon Black % Min 30% 27,5/27,8 Ash % Max 5% 17,0/15,9 23

24 Rubber Quality in PIANC Recommendations In order to ensure sufficient rubber quality we believe compund composition should be included in recommendations from a neutral party such as PIANC Status? WG 145 Berthing Velocities and Fender Design (Expected for publication in 2016) 24

25 Conclusions Good dialogue with the Client is very important To define design vessels To understad how the vessels are mauvering in the port Fender solutions on sheet pile wall with no backfill requires complicated and costly strengthening. From a consultant s point of view it would have been better if requirements to rubber quality was recommended by a neutral party such as PIANC. 25

26 Thank you

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