SPARKLING WATER PRODUCTION LINE
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1 SPARKLING WATER PRODUCTION LINE Capacity 1000 Bottles per hour Business Opportunity & Engineering Group
2 Price List Item Description Model Qty RO Water filtration system 1000L/H 1 UV lamp system 40Watt matching this system 1 Split type Bottle washing-fillingcapping machine Steam oven Bottles per hour 1 Steam generator 1500 single barrel beverage 1 Sparkling water mixing system mixer Carbon dioxide filter 1 Bottle blowing machine KM-I B/H Bottle mold (500ml) 2 cavity Print date machine KM Shrink Wrapping Packing Machine KMB-80A 1 6 Ozone Generator SOZ-YB-6G CBM stainless steel 304 tanks 304 stainless steel With Stainless Steel Level Controller, etc TOTAL COST: R (XEE) $ Power : about 50 KW Factory space needed : at least L25*W10*H3 meter
3 Water Treatment system A. System design basis 1. (1) Raw water quality: (later need to base on client report, now design as less than TDS 1500ppm) 2. (1) produce water flow meter: 1M3/hwater temperature: 25 C (2) Product water quality: WHO drinking water standard B. Technology instruction 1. It adopts current advanced RO system,the output water is pure. 2. The rate of salt removal is 98%, recovery 50%-75%, the whole system can get rid of the bacteria virus, heavy metallic irons, radioactive elements, organic impurities is of each in order: 99.99%,95%, 99%,95%. Also get rid of poison & harmful material in water source, such as four chlorination carbons, benzenese, hydrocarbon, agrochemical, lead, mercury, chrome...etc. C. About reverse osmosis Principles of the reverse osmosis water treatment We can place two kinds of solution (one is dilute and the other is concentrated, same volume) at two sides of a can, separated by a semi-permeable membrane. The solvent of dilute solution will flow into concentrated solution naturally and form a height between two kinds of solutions keeping it balanced, which is called pressure difference.
4 If we set a power bigger than pressure difference upon to concentrated solution, the solvent in it will flow to the dilute solution. This process is called reverse osmosis, meaning the opposite flowing direction goes against the natural flow. Application: RO Reverse osmosis technology is widely used in electronic, electrical, pharmaceutical, chemical, food, beverage and water industries. Such as for drinking water, irrigating crops and plants, for food/beverage production line, etc.
5 D. Technology instruction: Model: RO-1000I(1000L/H) Capacity of pure water: 1000L/H 25? General power: Electrical power: RO membranes: Multi-phases pump: Beforehand filter(sand and carbon): PP sediment membranes filter : Booster pump: Active carbon filter: Quartz sand filter: Out size of main machine: 2.75KW AC 220V 18A /AC 380V 9A 50Hz USA items CDL2-180/2.2KW 1 item Stainless Steel 304 material Ф items ẃ items CHL2-30/0.55KW 1 item 30kg 60kg 1700¹ 710¹ 1700mm E. Main Character: RO system recovery :50-75% RO system remove salt : 98-99% RO system flux :1M3/h RO working voltage :AC220/380V RO system power: 2.75KW F. System introduction : City tap water Raw water pump Quartz sand filter Active Carbon filter PP sediment filter 1M 3 /h RO system Pure water Ozone generator mixing machine
6 No. Item No. Item Booster pump /Chemical washing 1 8 Pilot lamp pump 2 Quartz sand filter 9 Power Indicator 3 Active carbon filter 10 Pressure Meter 4 RO membrane with shell 11 Flow Meter 5 Switch 12 Pressure Adjustment Valve 6 Stop 13 PP filter 7 Start 14 Multi-phases pump Working Process 1. Raw water pump-- provide the pressure to quartz sand filter/active carbon filter 2. Quartz Sand filter-- get rid of turbidity, suspended matter, organic matter, colloid, ect. 3. Active Carbon filter--remove the color, free chloride, organic matter, harmful matter, ect. 4. Micron filter--prevent large particles, bacteria, viruses into RO membrane, accuracy is 5um, 5. High pressure pump-- Provide the high pressure to RO membrane 6. RO system main part of the plant. The RO membrane's desalting rate can reach 99%, removing over 99% ions 7. UV system pure water sterilization preservation device
7 Bottle blowing machine Capacity: PCS/H Item Specification Quantity JM-I bottle blowing machine main body 220V/ HZ 1 sets 10KW Infrared oven 380V/50-60HZ 1 set 1.0/30bar high pressure air compressor 11KW 380V/HZ set Air filter 1.0/30bar 2 sets mould 2 cavity 2 pcs Technical parameters of bottle blowing machine: Name Item Unit Details Dimension mm 1700*750*1710mm Blowing Weight kg 600 machine Bottle volume (max) ml 7000 Bottle volume (min) ml 100
8 Blowing machine Pre-heater Bottle Neck Diameter (max) mm 120 Bottle Neck Diameter (min) mm 18 Body Diameter (max) mm 220 Body Height( max) mm 520 Number of Cavities mold 2 Production output pcs/h BPH Clamping force T 5.7(57KN) Mold thickness mm 300(max) Mold width mm 460x490 Space between Tie-bars mm Diameter of Tie-bars mm 63 Scope of Tie-bars mm 405 Mold stroke mm 160 Stretching stroke (max) mm 520 Working pressure Mpa Mpa Blowing pressure Mpa Mpa Voltage/Power V/KW 220V/10KW Weight Kg 500 Dimension mm 1870*630*1450mm Weight kg 280 Voltage/Power V/KW 380V/14KW Business Opportunity & Engineering Group
9 Bottle Washing-Filling-Capping Machinery (including semi-automatic heat shrinking label machine) Capacity: B/H DESCRIPTION: Process: Mixing system + Bottle Washing + Filling + Capping + Label Packing It is a full-automatic multiple-function washing, filling and capping unit. Three parts connect with one line. It is used in washing, filling and sealing all kinds of carbonated & non-carbonated drinks such as fruit juice, oil & vinegar, wine, fruit wine, sparkling water and pure mineral water.
10 Sparkling Water Mixing System 1. RHS-1500 Single barrel beverage mixer Function: Used to mix water, sugar, carbon dioxide, Model: RHS-1500 Production capacity: 1500KG/h Syrup and water blending proportions: 1:3-1:10 Type of gas: Co2: H2O>2.6 Mixed precision: <=2% Water inlet water temperature: 0~4 C Water inlet pressure: 0.01Mpa~0.08Mpa Syrup inlet temperature: 2~8 C 2. Carbon dioxide filter Model: QJ-C Material: Stainless steel 304 Working pressure: 0.7Mpa Purify precision: 99.99% Filter material: potassium permanganate& Foam Dimension: 500*400*1400mm
11 1. Bottle washing/rinsing part: Specification: Model: RX-12A Wash heads: 12 Produce capability: B/H Bottle's diameter: ф56-ф100 Bottle's height: mm Main machine power (KW): 0.75 Machine Weight(kg)G.W.:350 Power: AC 380V 50Hz Size: Filling Part Specification: Model: KFY-12 Negative pressure pure water filling machine The number of filling heads: 12 Bottleneck's inside diameter: ф15-ф18mm Bottle's body outside diameter: ф55-ф95mm Bottle's height: mm Produce capability: Regulate speed electromotor: ZCT112-4B 0.75 KW r/min Speed-down electromotor: XHT100-50VⅢ Weight: 350kg Out size (L W H): mm Power: AC 380V±5%50Hz Model: KFY-12 negative pressure pure water filling machine
12 3. Capping Part Specification: Model: KXZ-1 rotary style sealer Electromotor's power: 0.75 KW Bottle's diameter: ф56mm-ф100mm Production capacity: 2000bottles/H Bottle's height: mm Outer Dimension: (mm) The whorl of bottleneck's diameter: ф27 mm Packing size: (mm) the ftproof cap' size: 28 15mm(inside size) N.W: 600 kg / G.W.:350kg Voltage: AC 380V±5% 50Hz 4.Label Packing Part model power voltage pressure volume Evaporation capacity weight MDR Z 6-9KW AC220/380V 0.45Mpa 27L 8kg/h 84kg Performance Characteristics 1. This machine is mounted with a safety valve and safety plug which ensures safety when in use. 2. This machine is mounted with an automatic pressure controller. When the pressure value of the boiler exceeds the designed maximum, automatically the heater would power off, once the boiler pressure value is below the designed conditions; the heater would automatically start working immediately, to always keep a stable pressure for the device. 3. The boiler is mounted with not only a water gauge but liquid level controller as well, it can do both filling and stop adding water, in order to keep the water level stable. 4. The boiler is made by Q235-B quality steel plate, following intermediate frequency annealing processing, hydrostatic test, X-ray detection test, to ensure its safety.
13 Print Date Machine It can print: production date, serial number, logo on the planar or bend surface. Power: 55W Power source: 220V 50HZ Working speed: times/hour The highest products: 300mm (adjustable) Max. area of print: 30x30mm Dimensions: mm Weight: 25kg
14 Shrink Wrap Packaging machine Name and specifications REMARK Machine sample Shrink packing machine uses of PE shrink packing machine remote infrared for Model: 500x400mm heating (power-saving Convey speed: 0-10 m/min. 15% or more), the Temperature: normal to 250 temperature and the (adjustable) trans speed is The size of Tunnel: stability adjustable, 1600x500x400 mm and the temperature Machine size: 3100x850x1200 is shown by mm composition. The Shrink film: PE, PP, PVC, POF needle carrier to Power supply: three phase, four rotate, in order to lines ensure the products Power: 13-15KW uniform heating Machine weight: 500KG Plant Flow Chart Raw water tank Sand filter Active carbon Ozone Sterilizer micro PP Pure water tank RO membrane Water Purification system Ink jet printer Washing filling capping Labeling by manual Packing For wash the machine To warehouse
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