OxiPRO Q2.0 Microbial Control Technology
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1 OxiPRO Q2.0 Microbial Control Technology Specification SPEC-613 OxiPRO Q2.0 Microbial Control Technology improves paper machine efficiency by proactively monitoring and controlling microbial-based deposits. Nalco s OxiPRO Q2.0 Microbial Control Program employs proprietary chemistry that is the best technical fit for your system to provide maximum performance and compatibility with wet end chemical programs and additives. Benefits Enhanced On-Machine Efficiency (OME) Reduced boil out frequency Reduced sheet breaks Figure 1 OxiPRO Q2.0 Microbial Control Feeder Reduced holes Improved microbial control Description The OxiPRO Q2.0 Feeder (Figure 1) activates and doses a biocide program to the application points on the paper machine(s). Dosage rate adjustments can be made manually at each application point with the distribution header that directs the flow through an automatic zone valve, pressure gauge, rotameter and backpressure valve. A single OxiPRO Q2.0 Feeder can provide product to a maximum of 6 locations (Figure 2), which may be on one or more paper machines. A high pressure relief system purges the system if the pressure in the system exceeds normal levels. The feed system will also shut down if pressure, temperature, or ph exceeds normal levels. The OxiPRO Q2.0 Feeder complies to NFPA 70E (arc flash protection). The OxiPRO Q2.0 feeder can operate in either continuous or batch mode depending on mill operations. Batch (intermittent slug feed) means feed is based on time or on demand of operators. An optional hypochlorite feed pump is available for slug feed of chemical. OxiPRO feeders are available in two electrical configurations either 480 VAC or 575 VAC with CSA approval. Figure 2 OxiPRO Q2.0 Zone Control
2 System Features Precise three-component feed ensures maximum biocide activity and stability. Multiple built-in safety features to protect the operator and system. Programmable logic controller configured with the appropriate Nalco chemical products for easy startup and operation. System flexibility to operate in continuous or batch mode, optimizing the biocide program performance under varying mill conditions. Improved design producing higher product yield. Completely assembled, skid mount system installs easily and is designed for ease of service. The chemical components are fed sequentially into a dilution water flow which produces a final product in an inherently safe manner. The OxiPRO Q2.0 technology feeder has been field tested and examined by a Nalco hazard and operability study (Hazop). The feeder utilizes proven components ensuring long-term reliability. Figure 3 OxiPRO Control Screen The programmable logic controller is simple to set up and operate via an intuitive display (Figure 3), reducing training periods for operators. Labeled inlet ports of different sizes prevent the improper connection of the chemical supply lines. Chemical feed pumps utilize a stepper motor design which provides a steady, pulse-free feed of product. A water pump precisely dilutes the biocide and flushes feed lines prior to shutdown (Figure 4). Mixing Chamber Control Panel Booster Pump Drain Valve Dosing Pumps (3X) Figure 4 OxiPRO Q2.0 Components Storage Tank 300L
3 A transparent Lexan enclosure is included, it is easily removed for service. The OxiPRO feed systems complement the OxiPRO Microbial Control Technology Monitor (Figure 5, order separately) that provides real-time bioactivity and fouling information. Now you can optimize biocide feed with paper machine operations. Specifications All OxiPRO Q2.0 systems are manufactured with components compatible with the specific chemicals in use. Piping throughout the system is PVC. Water process lines consist of PVC piping and components. The system skid frame is fabricated using 40 mm square section 304 stainless steel with TIG welded joints. A base sheet of polypropylene decking is used for support and to help protect the frame. Pressure/Temperature Limits Chemical pumps rated to 10 bar (145 psig). Piping and fittings rated to F. Consult Engineering for fluid temperatures over 100 F. Weight Dry weight: 594 lbs (270 Kg) Weight with full water tank: 1,144 lbs (520 Kg) Dimensions Width: 96 in (2,438 mm) Depth: 44 in (1,118 mm) Height: 63 in (1,600 mm) Minimum Footprint Required (including access): 132 x 80 x 99 (WxDxH) Utility Requirements Electrical 480 VAC (or 575 VAC) 3 phase, 60 Hz, 10 amp Air psig (5-6 bar), ft 3 /min (0.35 m 3 /min) Figure 5 OxiPRO Monitor To Order A site survey is required to identify the product feed points as well as the desired location of the OxiPRO Q2.0 Feeder. Review the Pre-Installation Checklist prior to ordering an OxiPRO Q2.0 Feeder. The checklist ensures that all required services and utilities are in place. Water Maximum flow: 25 gpm (95 Lpm) Minimum flow: Based on chemical feed, consult your Nalco representative for requirements. Characteristics: Temperature: F Pressure: 100 psi Max Hardness: < 50 ppm Chlorine: < 0.5 ppm FRO Color: < 0.6 ppm TRO Turbidity: < 1.0 NTU Drain Suitable chemical resistant drain nearby or containment area for site maintenance should be incorporated into the installation. Chemical Connections Stabilizer: 3/4 in FNPT Caustic: 1/2 in FNPT Hypochlorite: 1 in FNPT
4 Part Numbers 220-OXIPROQ2.88 OxiPRO Q2.0 Feeder 220-OXIPROQ2P.88 OxiPRO Q2.0 Feeder with Bleach Slug-Feed Pump OxiPRO Monitor Spare Parts Accessories The following accessories are available to make sure that your OxiPRO technology feed system will provide you with years of trouble-free service Nalco Part Number Description Duplex Hayward Strainer 2 inch PVC with 100 mesh strainer Duplex Hayward Strainer 1 inch PVC with 100 mesh strainer ph probe, BJ (OxiPRO) OxiPRO Q2.0, Temperature Transmitter, IFM OxiPRO Q2.0, Pressure Transmitter, IFM OxiPRO Q2.0, Flowmeter, 1, gpm, IFM OxiPRO Q2.0, PRV, For Caustic, EPDM, ½ OxiPRO Q2.0, PRV, Viton synthetic rubber, ½ OxiPRO Q2.0, PRV, Viton synthetic rubber, 1, For Mix Chamber OxiPRO Q2.0, Air Solenoid, Brass, ½, ASCO OxiPRO Q2.0, Rotometer, L/HR OxiPRO Q2.0, Flowmeter, 1, L/Min, IFM OxiPRO Q2.0, Hypo Pump, Grundfos DME, PVDF OxiPRO Q2.0, Stabil Pump, Grundfos DME, PP OxiPRO Q2.0, Caustic Pump, Grundfos DDA,PP OxiPRO Q2.0, Pump Diaphragm, Hypo or Stabl OxiPRO Q2.0, Pump Diaphragm & Valves, Caustic OxiPRO Q2.0, Pump Check K Valves, Hypo OxiPRO Q2.0, Pump Check K Valves, Stabilizer Nalco Part Number Description 991-P Watts water pressure regulator, HK Polybraid hose 3/4 ID X 1-1/8 OD. Carton of 100 feet 231-HK Polybraid hose 1 ID X 1-3/8 OD. Carton of 100 feet 001-H Tubing connector ½ OD tubing X ½ MNPT PVDF 011-SLDFVDAX.88 Duplex water softener 4 Ft 3 14 gpm service flow 011-SLDFVDBX.88 Duplex water softener 4 Ft 3 Support 26 gpm service flow If you have any questions please contact your Nalco representative, or, visit the OxiPRO Home Page in Connections. In North America, you can also contact the Nalco Equipment Solutions Help Desk at
5 OXIPRO 2.0 FEEDER PRE-INSTALLATION CHECKLIST 1. Review the general installation requirements. 2. The feed systems require three phase power; either 480 VAC or 575 VAC, 10A. 3. Do you have 90 psi instrument air available? 4. The feed systems require 25 gpm of city water at a minimum of 45 psi for flush and dilution. 5. Measure the total hardness of the city water. If the total hardness is greater than 50 ppm you will need an external water softener. 6. Protect the system from temperature extremes below 40 F or above 100 F. 7. Do you have sufficient level floor space to install the feed skid and chemical feed containers? The approximate dimensions 96 x44 x63. Be sure to leave enough room around the skid to be able to run pump calibrations, take samples, repair pumps, read rotameters, remove the protective shield etc. 8. Is the area properly illuminated to allow safe operation and maintenance? 9. Minimize the distance between the chemical feed containers and the feed skid to reduce the pressure drop. A duplex strainer is recommended for the stabilizer feed to the skid. This will help prevent you from starving the pumps or running them dry. 10. The chemical connections are sized differently and labeled to ensure that the chemicals are not inadvertently mixed. Be sure to properly label the chemical connections to the skid and keep the connection sizes intact. 11. Are you planning to tie the OxiPRO feed system into the customer s distributed control system? 12. Do you have an open drain within 20 feet of the installation? 13. Do you have an eyewash facility and safety shower nearby? 14. Do you have access to a forklift or liftjack to place the skid into position? 15. Have you made arrangements with Nalco Service or trained mill personnel to make the necessary piping and electrical connections? 16. Have you reviewed the operation manual prior to running the system? 17. Did you review the critical spares and accessories lists and order the proper components to install and maintain your system after installation? Nalco, an Ecolab Company North America: Headquarters 1601 West Diehl Road Naperville, Illinois USA Nalco Champion 7705 Highway 90-A Sugar Land, Texas USA Europe: Richtistrasse Wallisellen Switzerland Asia Pacific: 2 International Business Park #02-20 The Strategy Tower 2 Singapore Latin America: Av. das Nações Unidas andar São Paulo SP Brazil CEP OxiPRO, Ecolab, NALCO and the logo are Trademarks of Ecolab USA Inc All other trademarks are the property of their respective owners. 2013, 2015 Ecolab USA Inc. All Rights Reserved 10-15
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