Richard Kablitz GmbH AHK Geschäftsreise Biomass and Waste to Energy
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1 I Richard Kablitz GmbH AHK Geschäftsreise Biomass and Waste to by Mr. Andreas Hehn-Mark Donnerstag, 15. Juni 2017 R. Kablitz & Mitthof GmbH 1
2 Biomassen Power Stations Clean WORLD for our next I. The company profile History 1901 R. Kablitz invents the fined cast iron gilled plates. Foundation of the company by R. Kablitz in Riga, Latvia 1948 Moving of the company to Lauda- Königshofen, Germany 1990 Start as an technology provider and EPC Projects 2013 Mr. Andreas Hehn-Mark buys 20 % shares 2015 Takeover of his shares (80 %) by Engitec Technolgies SpA 2
3 Scope of Supply: Biomass CHP and Centers 3
4 Scope of Supply: Fuel supply Storage Inpurity deposition Conveyor technology Furnace Fuel feeding and combustion NO x removal Ash removal Boiler technique Steam boiler Thermal oil heater Hot water boiler Flue gas cleaning Dust removal Sulphur removal Residues conveyance 4
5 Scope of Supply: Steel construction Structural steelwork Boiler housing technique Steam turbine ORC-module Air / water cooled condenser District heating Electrical eng., instrumentation and control Motor control center Distributed control system Assembly & Commissioning 5
6 A Generations Main-Fuels MULTIFUEL 1. Biomass Virgin Wood Chip EN Plus A1 Pellets EN Plus A2 Pellets EN B Pellets 2. Agriwaste Palm Kernel Shells (PKS) Olive Cake Rice Husk Pellets Rice Husk Briquettes, Chicken litter 3. Waste to RDF (Refuse Derived Fuel) SRF (Solid Recoverable Fuel) A Grade Recycled Wood C Grade Recycled Wood Tyre Chip, Sluge by HM 6
7 View to the next Fuels 1. Biomass fuels A Generations Natural, untreated Wood, Bark, Landscaping Wood, Wood Chips Industrial Wood Waste Wood (AI AIV) Wood Granulate, Saw Dust and Fibres Rice Husks, Olive Stones, Grapes, Empty Fruit Bunches, Coconut Husks, Bagasse New Fuels: i.e. Miscanthus, Straw, Short Rotation Forestry Wood, Peat by HM 7
8 A Generations 2. Agriwaste New possibilities Corn Sunflowers Palm Grain Short-circulating plants by HM 8
9 3. Waste to Chicken Litter A Generations Sludge in different kinds by HM 9
10 4. Waste to RDF and other Sorted Waste A Generations by HM 10
11 Waste and Biomass to A Generations Chiller 11
12 A Generations The Company Mission. 12
13 MULTI FUEL PLANTS Biomass, Agriwaste, Waste fuels, Sludge.. A Generations by HM 13
14 Where are our Clients Markets A Generations Woodworking Industry Power Suppliers Food and Chemical Industry Cities and Utility s by HM 14
15 Use of Plants: Used for - Generating electricity - District heating - Process heating Different Concepts - Steam Turbine Power Plants with CHP - ORC Power Plants with Heat Extraction - Heating Plants 15
16 Characteristics: Characteristics of membrane wall boilers: - up to 150 t/h live steam power - up to 110 bars - up to 510 C Characteristics of smoke tube boilers: - up to ca. 25 MW boiler output - up to 38 bars and 455 C - compact design - suitable for superheated steam, saturated steam and hot water generation 16
17 Steam Boilers: Horizontal boiler (tail end boiler) Smoke tube boilers Vertical boiler 17
18 Characteristics: Characteristics of thermal oil boilers: - up to 50 MW/h thermal power - up to 20 bars - up to 325 C Oil temperature 18
19 Thermal Oil Heaters: Thermal oil heaters with meander convection part 2-pass/ 3-pass thermal oil heaters Heaters in membrane wall design Different boiler types: 19
20 Multifuel Combustion: It is possible to combine different combstion systems in a plant: Grate: wood chips and other large fuel parts Dust / granulate burner: fine particles < 3 mm Auxiliary burners: light oil or natural gas LA Reference Project: Rosenheim 20
21 Combustion Chamber : Design depends mainly on the fuel moisture Moisture < 55 Ma. %: Integrated grate combustion chamber Moisture Ma. %: bricked grate combustion chamber Moisture > 60 Ma. %: bricked post combustion chamber (Kablitz Patent) Donnerstag, 15. Juni 2017 R. Kablitz & Mitthof GmbH 21
22 Examples: Reference Project: Chilton, UK Location: Fuel: Fuel Bandwidth: Installed Combustion Capacity: Electric Power: Live Steam Mass Flow: Live Steam Pressure: Live Steam Temperature: Feed Water Temperature: Combustion Air Preheating: United Kingdom Wood Chips 4,4 4,8 kwh/kg Reciprocating Grate: 53,6 MW 17,6 MW 67,0 t/h 86 bar(a) 495 C 190 C 150 C Year of Commissioning:
23 References: Location: Biomass Steam Reference Project: Buchen, DE Fuel: Fuel Bandwidth: Installed Combustion Capacity: Electric Power: Live Steam Mass Flow: Live Steam Pressure: Live Steam Temperature: Feed Water Temperature: Year of Commissioning: Reference Project: Buchen Germany Waste Wood AI AIV 17. BImSchV 1,8 4,5 kwh/kg Reciprocating Grate: 27 MW, Auxiliary Burner: 12 MW 7,1 MW 30 t/h 66 bar(a) 425 C 105 C
24 Examples: 24
25 Reference Project: Menznau Location: Fuel: Fuel Bandwidth: Installed Combustion Capacity: Thermal Oil Output: Thermal Oil Temperature: Switzerland Wood Chips, Production Wood, 2,7 4,0 kwh/kg Reciprocating Grate: 40 MW Granulate: 12 MW Dust: 25 MW Design: 57 MW 25 MW 285 C / 255 C Hot Gas: 30 MW / 350 C Year of Commissioning:
26 Thank You RICHARD KABLITZ GMBH Intelligent technologies for energy recovery 26
27 Our Customers 27
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