RECOPOL. Reduction of CO 2 emission by means of CO 2 storage in coal seams in the Silesian Coal Basin of Poland RECOPOL
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1 RECOPOL Reduction of CO 2 emission by means of CO 2 storage in coal seams in the Silesian Coal Basin of Poland RECOPOL COAL SEQ III BALTIMORE, 25 MARCH 2004
2 Overview of presentation Introduction Work schedule Design field site Injection well Production well Injection facilities Monitoring Future activities 2
3 Poland and the Kyoto protocol 1997 Kyoto Protocol obliges industrialized countries to reduce greenhouse gas emissions 5.2 % between as compared with 1990 emission levels EU 8% reduction Poland generates 3% of worldwide emissions Poland approved the Kyoto Pact in 2002 Poland generates 30% less CO 2 than would be allowed under the Kyoto agreement could translate into big profits for Poland via emission trading 100 million tons of CO 2 per year for about $10 per ton = S 1 billion /y (according to Polish environment Minister Zelichowski) European Commission proposed (October 2001) to start EUwide emission trading in
4 CBM history of Upper Silesian Coal Basin CBM was not successful in the Upper Silesian Basin low-moderate (1.5 md, range md) permeability undersaturated coals due to degassing of the coal However, USCB could still be interesting for Enhanced Coalbed Methane production via CO 2 injection Adsorption capacity for CO 2 high, also in undersaturated coal Focus on CO 2 sequestration, produced CBM considered as extra benefit USCB was selected as the best location for ECBM-CO 2 in Europe (IEA report, 2000) 4
5 The RECOPOL consortium IEA GHG CSIRO Associated partner: Advanced Resources International TNO (co-ordinator) Delft University of Technology End-user: JCOAL Enduser: Walloon Federal Region IFP GAZONOR Gaz de France Air Liquide CMI DBI-GUT Aachen University of Technology End-user: Shell 5
6 Facts and figures about RECOPOL RECOPOL investigates the possibility of permanent subsurface storage of CO 2 in coal RECOPOL consist of two (integrated) parts Scientific research Demonstration: field experiment The RECOPOL project is partly financed by the EU in the scope of the 1997 Kyoto protocol CO2-emissions reduced with 8% in with respect to level of 1990 It is the first of it s kind outside Northern America The RECOPOL project started in November 2001 Planned duration of the project is 36 months Planned duration field experiment 18 months 6
7 Main goals of the RECOPOL project Is CO 2 -ECBM technical feasible under European conditions? Carboniferous coals of the Northwest European coal basin safe and permanent? economical feasible? How much CBM is produced for each tonne of injected CO 2? Can it be applied on a larger scale in an economical and social acceptable way? 7
8 COAL-SEQ WarsawIII 25 MARCH 2004 BALTIMORE KRAKOW FOLD ZONE Prague MORAVOSILESIAN FOLD ZONE FOLD AND THRUST BELT Main Syncline UPPER SILESIAN MASSIF 8
9 9 Warsaw Prague Location of field experiment Krakow Katowice Bielsko- Biala 1 km Study area
10 Schedule Laboratory work Expert Panel Geological Model (Site evaluation) Silesian Coal Basin, Poland Production / Simulation modeling Different scenarios (a.o. best- and worst-case scenario) Development plan Final Development plan Modeling of optimum time lapse monitoring Work packages WP1 WP2 WP3 Feasibility test Drilling Injection Production History match Monitoring WP5 WP4 Socio-Economical evaluation DSS Investigation of new (drilling) techniques Investigation of Large-scale operations WP6 Final Report Dissemination W7 10
11 Cross-section North-South S 354 Si-7 Si-16 MS-4 MS-1 Si-15 Si-18 N Injection!
12 Reservoir modelling Production Well Performance Tot.Gas rate - MS-4 Tot.Gas rate - MS Tot.Gas rate - MS CO2 rate - MS-4 water rate - MS-4 CO2 rate - MS Tot. Gas Rate [Nm3/d] m water rate - MS-4 CO2 rate - MS Water - CO2 Production [Nm3/d] m m Time [days] Distance between MS-4 and MS-3 important 12
13 Laboratory experiments Main tasks Ad-/desorption experiments on crushed coal samples Flow-through (Flushing) experiments on cores Permeability & porosity determination in 3D Samples originate from Brzeszcze and Silesia mines 13
14 Example of Laboratory work CT Scans Sample Brzeszcze LW405, showing XY- (original slice), and the ZX- and ZY - reconstructed sections. 3D rendered model of Brzeszcze LW 405 perpendicular to bedding, showing open cleat (yellow), mineral filled cleats and bedding (blue) 14
15 Example of Laboratory work Flushing experiments and upscaling & 15
16 Design of field experiment MS-1 production well (existing) ±300 m Miocene Fertilizer plant 3.Injection equipment MS-3 injection well (to be drilled) Liquid CO 2 storage Tanks (60 tonnes) CO m / 450 ft MS-4 production well (existing) CBM 1200 m Carboniferous 1. Injection 2. Production 16
17 Injection Permitting Drilling Completion and testing 17
18 Drilling Target Coal seams MS-1 MS m 2.0 m 3.0 m 3.1 m 5½ inch 1000 m Injection well 5½ inch 1.3 m (357) 2.9 m (364) 3.3 m (401) 3.1 m (405) 1.7 m (501) 2.8 m (510) 1.8 m 3.2 m m Final location of injection well defined by numerical simulation 1255 m Two software packages used by three partners (TNO, ARI, CSIRO) Simulation results were compared 18
19 Drilling MS-3 Drilling company Oil and Gas Krakow was selected after tender procedure Several phases have been executed in the drilling programme: 1. Preparations 2. Mobilization and rig up 3. Drilling of well according to well parameters Coring selected interval Well logging Setting the casing and cementing 6. Perforating and well testing Seismic tomography 8. Installation of x-mas tree and injection tubing 9. Demobilization 19
20 Drilling MS-3 Sampling during drilling Cuttings and cores of selected intervals 20
21 21
22 22
23 23
24 Testing & Completion Geophysical well logs Setting the casing Cementing Perforation Well testing (permeability) 24
25 Example geophysical well log 25
26 Well lay-out 13 3/8 stove pipe 9 5/8 production casing 1120 m 7 production casing 2 7/8 injection tubing cement packer 361 & perforated casing 26
27 Basic engineering (Basic flow chart production CH4) Well Gas mixture (CH4, N2,...) Produced liquids (water) Flame arrester Gaseous componets Separator Liquid componets Disposal 27
28 Workover MS-4 Aim: putting well MS-4 back into production Activities: 1. Downhole pumping equipment was checked 2. Well was cleaned and repaired 3. Well was tested on 405 seam Conclusion: perforations are open 4. Installation of pump 5. Installation of water tank and flare 28
29 MS-4 4 well after Workover 29
30 Basic engineering (Basic flow chart injection CO2) CO2 Tank Pump Heater Well 30
31 CO 2 tanks 31
32 CO 2 pump 32
33 CO 2 heaters 33
34 Pipeline between heaters & wellhead 34
35 CO 2 wellhead 35
36 36
37 Monitoring No leakage expected! SEAL! Monitoring programme has been set-up Health and safety issues Public confidence in CO 2 storage 37
38 Five different monitoring techniques Direct subsurface (mine) monitoring Direct surface monitoring Compositional and isotope analysis of the produced gas Water sample analysis Seismic monitoring 38
39 Monitoring in the mine Gas measurements A A 270 m MS m blocked 565 m 304 (coal produced) 420 m 105 m MS (coal produced) 440 m MS-4 A A 39
40 Root zone COAL-SEQ III 25 MARCH 2004 BALTIMORE Lower limit of biological activity Direct surface monitoring 2m actual depth Sand Clay Sand Sand and gravel 40
41 MS-1 MS-4 MS-3 41
42 Analysis of produced gas Compositional analysis Isotope analysis Analysis of produced water Detection of compositional changes in the water after beginning CO 2 injection 42
43 Seismic monitoring Crosswell tomography 2D seismic monitoring Objectives: calibration of geological model imaging of seismic changes in time, and inverting to changing rock and fluid properties Time lapse monitoring acquisition before and after CO2 injection Well 1 Well 2 43
44 Crosswell tomography: basic principles 44
45 Crosswell tomography: basic principles 2 45
46 Interpretation of velocity tomography example borehole 1 borehole 2 46
47 Seismic monitoring: acquisition Distance 150m Measurement interval m Station interval 2m Approx recordings MS4 MS3 47
48 Equipment: piezo-electric source and receivers 48
49 49
50 50
51 Seismic monitoring 51
52 Preliminary results travel time (us/ft) depth (m)
53 Future activities on the site Baseline survey (production of water and CBM) Stabilise CBM production Start CO2 injection Increase injection up to 20 ton/day Monitoring (pressure, temperature, volumes, qualities) Injection target: until breakthrough in production well Seismic time lapse monitoring survey 53
54 Other project activities in 2004 Socio-economic evaluation, using a customized Decision support system 54
55 Website 55
56 Acknowledgements The authors wish to express their gratitude to the partners in the RECOPOL project. The European Commission is acknowledged for funding and support of this project executed under the programme ENERGY, ENVIRONMENT AND SUSTAINABLE DEVELOPMENT. 56
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