Innovating for energy efficiency

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1 Innovating for energy efficiency EXHAUST GAS PURIFICATION EXCHANGE GREEN TECHNOLOGY ENERGY EFFICIENCY CONVERSION POWER GENERATION STORAGE

2 Sustainable Environmental Protection Protection Environmental Our expertise: Energy Efficiency Dürr, a mechanical and systems engineering group, is a global leader in numerous industrial segments and markets. Within the Dürr Group, four divisions operate within the various global markets. The Clean Technology Systems division specializes in processes to improve energy efficiency and exhaust air purification. The potential from the use of untapped energy sources is immense. Energy efficiency means making meaningful use of existing waste heat and applying it more effectively. Together with partner companies, Dürr offers a variety of innovative energy efficiency technologies that seamlessly complement each other. Our products use excess process heat, waste heat, as well as conventional and alternative fuels to store, relay, or transform energy or to convert it into electricity. Absorption, thermal and catalytic oxidation, heat recovery Cleaning of waste (saline liquids, gases containing silane) Heat exchangers and equipment EXHAUST GAS PURIFICATION EXCHANGE GREEN TECHNOLOGY ENERGY EFFICIENCY CONVERSION Heat pumps and refrigeration systems POWER GENERATION STORAGE Compact Power System Organic Rankine Cycle (ORC) Mobile heat storage 2

3 Ecopure exhaust air Ecopure exhaust air purification purification Ecopure RTO Regenerative Thermal Oxidation Ecopure TAR Recuperative Thermal Exhaust Air Purification Ecopure VAR Incineration of Exhaust Gases and Residual Liquids Ecopure KPR VOC Concentrator Ecopure HPX High-Pressure Catalytic Oxidation Ecopure SCR Selektive Catalytic Reduction Dürr offers the latest system technology, permitting efficient removal of exhaust gases and residues, reducing energy consumption, and ensuring high process reliability. As a system partner, Dürr combines technical know-how with global availability to support customers worldwide. Our environment needs exhaust air purification systems Production processes produce exhaust gases and vapors that can harm the environment if not treated. In order to protect the environment, these exhaust gases and vapors must be removed from the exhaust air before the process air is released into the atmosphere. The key tasks include: Cleaning exhaust air from production processes Removing exhaust gases from the reaction processes Complying with statutory guidelines for emission control while reducing the use of primary energy sources Eliminating unwanted odors 3

4 ORC Organic Rankine Organic Rankine Cycle Cycle Organic Rankine Cycle (ORC) is a key technology for electricity generation from decentralized heat sources. Due to its efficiency and flexibility, unused thermal energy can be profitably utilized using ORC technology with a temperature range of between 90 and 600 C. Areas of application Dürr Cyplan ORC systems can be used with many different waste heat sources. Currently, the most attractive waste heat sources are those available continuously and in which users receive payment for the electricity generated. These sources include stationary combustion engines running on renewable raw materials such as bio-gas plants, gas turbines, or wood-burning appliances. The higher the electricity prices and the greater the availability of waste heat, the faster the investment in an ORC system is amortized. HERMETICALLY SEALED TURBOGENERATOR Your benefits:» No additional lubricating circuit» Swivel-mounted turbine support for simple maintenance» Greater efficiency through freely selectable operating speed» Ideal blades for high pressure conditions Current MAINS RESIDUAL HEAT Your benefits:» Power-heat coupling of up to 90 C possible EXHAUST GAS OUTLET COMBINED RECUPERATOR/CONDENSER Your benefits:» Compact system design» Minimal pressure losses» Ideal heat transfer EXHAUST GAS INLET CONTROL PANEL/CONTROLLER Your benefits:» Fully automated operation» Remote monitoring» Compact module ready to connect DIRECT EVAPORATOR Your benefits:» Simple incorporation without intermediate circuit» Greater safety» Better energy utilization» Easy maintenance 4

5 ORC 70 kw compact module The ORC system The ORC process is a thermal cycle which uses thermal energy to generate electricity. Hot exhaust gases flow from the heat source (e.g. combustion engine) into the ORC module where the working medium is evaporated by heat energy. Steam flows under pressure into a turbo generator where a portion of the heat energy is converted into electricity. Finally, the steam is condensed in a condenser where cooling re-liquefies the steam. The liquid working medium is pumped back into the evaporator. ORC systems are available as standardized compact modules in electrical power performance sizes of 70, 120, 300 and 500 kw. Advantages Electricity generation using residual heat from combustion or production processes Pre-tested compact modules for a broad temperature and performance range High electrical efficiency with minimum power consumption Easy system integration thanks to direct evaporation technology Optional utilization of condensation heat Fully automatic operation and remote monitoring Both high and low-temperature heat sources can be used for power generation. In high-temperature units, the condensation heat can be supplied at a temperature which enables further use and thus combined heat and power operation. 5

6 CPS Compact Power Compact Power System System The Compact Power System (CPS) is based on gas turbine technology, combining highly efficient power and heat exchanger for decentralized production of electricity and heat by converting energy from low calorific gases or for cleaning solvent-laden air. Areas of application The CPS systems are versatile. For example, CPS systems can be used for steam generation, heating, air conditioning, drying, CO 2 fertilization, or in combination with a downstream ORC process or heat pumps. CPS can operate with low emissions on a wide range of fuels such as natural gas, biogas, or low calorific gas and liquid fuels such as diesel or methanol. 6

7 The technology Air taken in is compressed in the micro gas turbine and then normally preheated by a recuperator using the thermal energy of the exhaust gas. The compressed air and fuel are burned together in a combustion chamber. The combustion gases drive the turbine, which is installed on the same shaft as the electricity generator and the compressor. The exhaust gas from the micro turbine is used for waste heat recovery processes. Micro turbines are characterized by their compact design, high speed, low pressure conditions, and low noise emissions. Advantages Efficient use of fuel Constant exhaust gas flow at a set temperature level Long service intervals: 6,000 8,000 h Low maintenance costs: per operating hour High fuel flexibility Very low NO x and CO emissions; no exhaust aftertreatment required Overall efficiency of 90 % is possible Remote monitoring and remote maintenance CPS for drying processes 7

8 LATHERM Mobile heat Mobile heat accumulators accumulators The LaTherm latent heat accumulator is an integral part of the LaTherm heat transport system, a street-based analogue of local and district heating networks. The heat transport system The LaTherm heat transport system consists of the LaTherm latent heat accumulator and the docking stations that connect to the heat source and to the heat consumers installations. The heat is fed in and out of the latent heat accumulator via the fixed docking stations that are installed at the source and consumer facilities. The system is designed to handle high volumes of heat. Typically, each heat accumulator is discharged and recharged over 100 times per year. The mobile heat accumulator The low-maintenance LaTherm latent heat accumulator is a 20-foot container that has been reconditioned and adapted for use as a mobile heat accumulator. The storage medium, sodium acetate trihydrate, used in the LaTherm latent heat accumulator enables the storage and transport of large volumes of heat. Sodium acetate trihydrate is a non-hazardous phase-transformation substance that is also used in freely available hand-warming pouches. LaTherm latent heat accumulator Series 4 8

9 LaTherm heat management software The storage capacity of the mobile heat accumulator is up to 2.5 MWh with full charge and deep discharge. In the typical application case, 2 MWh are stored. The charge takes 12 hours, while the discharge takes no more than 24 hours under optimal conditions. Target group Any company that produces unused residual heat, for example a waste incineration or bio-gas plant, can become a regional heat supplier using the LaTherm heat transport system. The heat source should provide at least 250 kw thermal output at minimum 95 C. Heat customers are high-volume consumers, whose heating systems work optimally in the low temperature range. Examples include swimming pools, logistics centers, schools, and office buildings. Heat consumption should be at least 500 MWh. Remote monitoring The mobile LaTherm latent heat accumulator is equipped with a heat meter, which collects billing-grade heat consumption data. An integrated electronic device sends this heat consumption data to the LaTherm data center. Here, the data is available to the operators of the mobile heating network for billing purposes, but also for planning of transport logistics. Advantages Reduction of fuel consumption Long-term predictability of heat costs Generation of usable low-carbon heat from waste heat Regional heat supply on the doorstep Visible, positive public-image solution 9

10 »» thermeco 2 HHS 1000, heating capacity 1,000 kw awarded the Kältepreis (award for environmentally friendly innovation in refrigeration technology) by the German Federal Ministry for the Environment THERMEA THERMEA High-temperature heat pumps, refrigerant units, and compressed-air refrigerant dryers using environmentally friendly refrigerant CO 2 Technology State-of-the-art heat pumps and refrigerant units for applications in industrial and building automation systems. Heating-water temperatures of up to 90 C can be reached with the proven thermeco 2 systems. This paves the way for many new applications for energy-efficient and sustainable production, particularly in the industrial sector. Sustainable CO 2 refrigerant The use of the natural refrigerant R744 (CO 2 ) renders the thermeco 2 systems absolutely environmentally friendly. CO 2 is climate neutral (GWP = 1) and does not contribute to ozone depletion (ODP = 0). The currently widely used fluorinated refrigerants contribute to the greenhouse effect and so to the acceleration of climate change. Therefore, HCFC refrigerants such as R22, which causes ozone depletion, are only authorized for use until the end of Other widely used HFC refrigerants are also the subject of controversy and are once again being tested with the coming tightening of the F-Gas Regulation. thermeco 2 systems that work with harmless CO 2, are therefore a long-term reliable alternative. 10

11 thermeco 2 high-temperature heat pumps and refrigerant units The thermeco 2 HHR / HHS series serves a heat output range from 45 to 1000 kw. The refrigerant version can ensure temperatures down to -10 C. Even in the case of refrigerant units, the process heat supply can regularly result in flow temperatures of up to 90 C. thermeco 2 compressed-air refrigerant dryers The thermeco 2 ADR / ADS series present particularly environmentally-friendly refrigerant dryers for compressedair systems. The series offers air-flow rates from 4,100 to 68,500 m 3 /h. As an option, high-temperature heat recovery up to 90 C is possible. Through heat recovery, the refrigeration dryers finance themselves. Advantages Thermal- and process-heat generation Use of heat sources up to 35 C (low-temperature residual heat: cooling water, waste water, exhaust air) An alternative for the utilization of heat generated through air-conditioning and process cooling up to -10 C Compressed-air drying Extremely operator-friendly refrigerant Refrigerant does not fall under F-Gas Regulation (future-proof investment) Versatile applications in building automation (supports concepts for sustainable building, for example according to German Sustainable Building Council standards) Areas of application Food industry Textile industry Hotels Wellness centers Leisure swimming pools Hospitals Local heating grids, real estate Municipal buildings Dryers Refrigerant air dryers Air conditioning and heating of technical buildings thermeco 2 ADR 27500, flow volume 27,500 m³/h 11

12 HEATMATRIX Heat exchangers and Heat exchangers and systems systems The HeatMatrix LUVO is a heat exchanger for waste heat recovery from corrosive and fouling (flue) gas streams. The heat exchanger consists of plastic heat exchanging modules which are resistant to high temperatures and corrosive elements. These exchangers increase the efficiency of the combustion process by pre-heating cold combustion air. Areas of application The majority of industrial stacks have high exhaust temperatures, which offer a further opportunity for saving energy. With the right heat exchanger, up to 20 % of the energy used in the process can be recovered if the heat from the hot flue gas is used to heat the cold combustion air flow. Industrial steam boilers Refinery and petrochemical process furnaces Industrial drying processes (such as spray towers) Combustion systems (e.g. regenerative thermal oxidizers RTO) Biomass and bio-gas boilers HeatMatrix heat exchanger: Light, compact and efficient 12

13 HeatMatrix LUVO for corrosive and fouling (flue) gas streams HeatMatrix LUVO The HeatMatrix LUVO XL is a new-generation gas / gas heat exchanger that enables heat recovery from corrosive and/ or fouling gas streams. Rather than heavy and expensive metal materials, this heat exchanger is made of lightweight, corrosion resistant plastic modules. The internal elements of the HeatMatrix LUVO XL are made of plastic and contained in a stainless steel or coated carbon steel frame. The heat exchanger is resistant to high temperatures and acidic components such as sulphuric and hydrochloric acid Several fully insulated cylinders are contained in a frame measuring from 610 cm to 1,220 cm. The sliding tubes are accessible via the top of the heat exchanger for easy maintenance. Advantages 20 % more efficiency than existing LUVOs More compact that existing LUVOs Lightweight Corrosion-resistant Low and easy maintenance 13

14 We are at Your Service Worldwide Worldwide Our locations at a glance Brazil, São Paulo Dürr Brasil Ltda. Tel. +55 (0) vendasees@durr.com.br China, Shanghai Dürr Paintshop Systems Engineering Tel. +86 (0) sales.environmental@durr.com.cn Germany, Bietigheim-Bissingen Dürr Systems GmbH Tel. +49 (0) sales.environmental@durr.com India, Chennai Dürr India Private Limited Tel. +91 (0) varun@durrindia.com Italy, Milan OLPIDÜRR S.p.A. Tel. +39 (0) sales@olpidurr.it Thailand, Bangkok Dürr (Thailand) Co., Ltd., Tel thailand@durr.com South Korea, Seoul Dürr South Korea Inc Tel. +82 (0) Yongbu.Jang@durr.com References Locations Manufacturing systems USA, Plymouth, Michigan Dürr Systems Inc. Tel. +1 (734) CTSsales@durrusa.com The contact information for our agencies in Japan, Belgium, Great Britain, Ireland, Israel, Finland, France, the Gulf States, and Denmark can be found at our Web site: 14

15 HeatMatrix Group B.V. Netherlands, Rotterdam Tel. +31 (0) LaTherm GmbH Germany, Dortmund Tel. +49 (0) thermea. Energiesysteme GmbH Germany, Ottendorf-Okrilla Tel. +49 (0)

16 Dürr Leading in Production Efficiency Four divisions, one goal: maximum production efficiency for our customers Paint and Assembly Systems: Paint shops and final assembly plants for the automotive industry and aerospace construction Application Technology: Robot and application technology for applying paint, adhesives and sealants Measuring and Process Systems: Balancing technology, cleaning technology and testing, filling and assembly products Clean Technology Systems: Exhaust air purification systems, energy efficiency technologies Subject to change. The information in this brochure contains only general descriptions or performance characteristics which may vary in actual cases. The requested performance parameters shall be binding only if they are explicitly agreed within the sales contract. Dürr Systems GmbH