Owners Manual Models: 200-RODI4-XXX. US Water Systems 4 Stage RO/DI System Installation and Maintenance Manual.

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1 Visit us online at US Water Systems 4 Stage RO/DI System Installation and Maintenance Manual Owners Manual Models: 200-RODI4-XXX US Water 4 Stage RO/DI System REVISION 1.0, 5/12/2015 US Water Systems 1209 Country Club Road Indianapolis, IN

2 MEMBRANE PRE SEDIMENT PRE CARBON DI CARTRIDGE FILTER WRENCH FILTER MODULE COMPONENTS The following components make up the Reverse Osmosis Deionization System: FILTER MODULE holds the filter cartridges and provides system flow controls and automatic shutoff valve (ASO) PRE-FILTER (sediment filter) removes larger particles such as sand, silt, rust and scale, (activated carbon filters) remove chlorine in the feed water to protect the reverse osmosis membrane. REVERSE OSMOSIS MEMBRANE reduces dissolved minerals, metals and salts. During the process, harmful compounds are separated by the membrane and the reject water goes to waste (drain). DI CARTRIGDE removes remaining ions to provide deionized water.

3 Installation Instructions INSTALLATION STEPS NOTE: All plumbing must be completed in accordance with state and local plumbing codes. Some municipalities may require the installation be performed by a licensed plumber. Check with the local authority prior to installation. A. Install all supplied filters and membrane in the filter module. The filters should be installed as shown below; MEMBRANE Once the cap is removed be sure that the O-rings are in place. Unwrap the membrane and install it in the housing. Be sure the membrane is fully seated in the housing. This can be done by pushing on the center pipe in the membrane with the thumb. There are two O-rings on the membrane center pipe that must be seated in the housing. Once the membrane is fully seated in the housing install the cap on the membrane housing and tighten hand tight. Now re-install the 1/4 tube in the fitting on the membrane cap by pushing the tubing in the fitting. Be sure the tubing is pushed all the way in the fitting. C. Insert the supply 1/4 tubing in the IN port on the sediment filter housing on the filter module. This tube should be supplied with soft water if possible. It is recommended that there be a shutoff valve for this line to shut the water supply off during maintenance endeavors. D. Install the 1/4 drain tube in the flow restrictor on the filter module and run this to a drain. A proper air gap should be maintained where applicable. DI CARTRIDGE PRE SEDIMENT E. Install the 3/8 product line in the OUT port on the DI cartridge housing on the filter module. This line should be conveyed to a tank or other point of use. This line must have a shutoff device such as a valve installed in the product line if the supplied automatic shutoff valve (ASO) is to be used to shut the system down. If this line is left open there is no way to shut the system down other than a manual shutdown of the main feed water supply valve. PRE CARBON The filter housing on the bottom of the unit can be removed buy turning them counter-clockwise. Once removed be sure the O-ring that seals each housing is in the groove on the housing sump. Unwrap the filter and install it in the housing. Be sure the gaskets are in place on the carbon filter and DI cartridge. Install the sumps by turning them clockwise. Be sure not to cross thread the housing. Housings should spin in to place and thread easily. If not, they may be cross threaded. Once the housing is hand tight, tighten it an additional 1/2-3/4 turn with the supplied filter wrench. B. Install the membrane in the membrane housing by removing the 1/4 tube from the cap side of the membrane housing. This can be done by pressing the collet down toward the fitting, then pulling the tube out of the fitting (see page 6). F. The system can be mounted to a wall or to the inside of a cabinet if desired. Use the supplied key holes in the bracket to mount the filter module. Page 3

4 Installation Instructions System Start-up Prior to start-up 1. Check all connections to be sure they are secure. 2. Turn on feed water valve and check for leaks. (Turn off and correct leaks if leaks occur.) 3. Close product water valve and wait five minutes and let the systems pressurize to see if leaks result. 4. If there are no leaks, leave the product valve closed and proceed to System Flush. System Flush and Operation Check To make sure RO/DI system is operating correctly, follow these simple procedures: 1. Open the product water valve and allow the system to run until there is no air in the water stream. 2. Close product water valve and re-fill the system. 3. Allow system to process water until the tank is full or the system is pressurized. Check for leaks and confirm that the water going to the drain has stopped. NOTE: The system is OFF when the drain water stops. 4. Open the product water valve again and allow tank or system to empty for a second time. Do not use this water. 5. Close the product valve and allow the tank or system to re -fill. Check the water quality using a TDS meter, conductivity meter or resistivity meter. When the system is producing the quality needed, it is flushed and ready for operation. A RO/DI system that is working properly, will typically produce water at 0 ppm of TDS or lower. Page 4

5 Maintenance The RO/DI system contains filters and membranes which must be replaced periodically for proper operation. NOTE: Change-out frequencies may vary, depending on feed water conditions. The Reverse Osmosis/Deionization System has been tested to ensure it will operate correctly. The following periodic maintenance is recommended so the system will provide years of trouble-free service: Replacement part Pre-filter (sediment) Pre-filter (activated carbon) R/O membrane DI Cartridge Frequency Every 6-12 months Every 6-12 months Every 3-5 years As needed To change filters and membranes follow these procedures: 1. Close feed water valve. 2. Open the product line and allow the system to depressurize. 3. Loosen and remove filter housings using wrench provided and discard cartridges and/or membrane. 4. Wash the inside of the housings using mild detergent and soft cloth. Thoroughly rinse all soap before reassembly. 5. Replace filter cartridges and membrane (if necessary) after sanitizing system. Sanitizing instructions To sanitize system follow these procedures with the feed water valve closed and system de-pressurized. 1. Remove pre-filters and membrane from housings. 2. Use 5-1/4% unscented bleach such as Clorox or an approved sanitizing solution. 3. Add one cap full (2 tsp. or 10 ml) of bleach to each pre and post filter housing and membrane module. 4. Carefully re-fill housings with tap water and temporarily replace WITHOUT carbon cartridge, sediment cartridge, membrane or DI cartridge installed. 5. Slowly open the feed water line and product water line from the system. 6. Close the product line when water begins to come out of the system and has a strong chlorine smell. The system should shutoff when it pressurizes. Installation Instructions 7. Let system stand for approximately minutes. 8. After the minimum of 30 minutes perform the following steps; 9. Open the product line and allow the system to flush until the chlorine smell is gone. 10. Close feed water valve and leave the product line open. 11. Allow the system to de-pressurize. 12. Remove housings and empty the water. 13. Remove any protective wrap from pre-filters and membrane and install them in the appropriate filter housings. NOTE: Be sure to check that the O-rings are in place when installing cartridges in filter housings. Tighten the housings hand tight and the sumps on the bottom can be tightened an additional 1/2-3/4 turn with supplied wrench. 14. Slowly open feed water valve. When water begins to drip from the product line, allow it to run until the proper quality is being produced from the system. (See System Startup) Water quality Water quality from an RO/DI system is normally determined with a TDS Meter, Conductivity Meter or Resistivity Meter, which measures total dissolved solids, conductivity or resistivity of the water. RO membranes are rated by the amount of dissolved solids they reject expressed as rejection percentage. Note: The membrane must be checked with a TDS meter. Conductivity or Resistivity is not a good way to determine membrane quality. Check the membrane at the DI Cartridge Inlet Tubing. For example: If the feed water contains 100 ppm of dissolved solids and the product water after the membrane (before the DI filter) tests at 10 ppm of dissolved solids the rejection rate is 90%. This membrane efficiency must be checked on the inlet to the DI cartridge to ensure the membrane is being checked and that the DI cartridge isn t giving a false reading. This is only for the membrane performance and no the DI cartridge. The DI cartridge should be checked using the meter that reflects the specified water quality units. The formula is as follows: (Feed H2O TDS - Product H2O TDS) x 100% Feed H 2 O Percent Rejection = RO membranes should operate between an 80-97% rejection rate. Once the rejection falls below 80%, the membrane must be replaced. Page 5

6 Water production PRODUCT WATER RATE Usable water production from an RO system is designated product water rate, produced on a daily basis. The rate is normally described in gallons per day (GPD). REJECT WATER RATE The flow of water to drain is designated as reject water rate, as measured in milliliters per minute (ml/min). Using a graduated cylinder the formulas are: Milliliters per minute x 0.38 Ounces per minute x 11.2 REJECT RATIO The reject ratio is the amount of water produced compared to the amount of water flowing to drain. The formula is as follows: = gallons per day = gallons per day Installation Instructions Water pressure and temperature Product water quality and volume of a RO system is dependent on pressure and temperature. Typically, RO membranes are tested at standard conditions of 77 F (25 C) and 60 psi (4 bar) discharging to atmosphere. These factors should be considered when sizing RO systems for a particular application. Every degree of temperature below 77 F will reduce the output of the system by 2%. Quick connect fittings Many RO systems utilize Quick Connect fittings. These userfriendly fittings provide superior performance and may be provided with this system. Proper use of these push-in fittings is shown below. Along with these fittings, all tubing selected must be of high quality and must be cut with a plastic tube cutter or sharp razor with a clean, square cut. How to make a connection: 1. Cut the tube square Reject Ratio = Reject Rate Product Rate PERCENT RECOVERY The percent recovery is another way to measure the amount of water produced compared to the amount of water which is actually used. Cut the tube square. It is essential that the outside diameter be free from score marks and that burrs and sharp edges be removed before inserting into fitting. For soft thin walled tubing we recommend the use of tube inserts. 2. Insert tube The formula to determine percent recovery is as follows: Percent Recovery = Product H 2 O Rate x 100% Feed H 2 O Rate Fitting grips before it seals. Ensure tube is pushed fully into the tube stop. NOTE: Product water rate is the sum of the feed water flow rate and reject water flow rate. For example: Product water rate Reject water rate Feed water =10 gpd = 40 gpd = (10 gpd + 40 gpd) or 50 gpd Percent Recovery = 20% Page 6

7 Installation Instructions 3. Push up to the tube stop Push the tube into the fitting to the tube stop. The collet (gripper) has stainless steel teeth which hold the tube firmly in position while the O-ring provides a permanent leak proof seal. 4. Pull to check secure Pull on the tube to check that it is secure. It is a good practice to test the system prior to leaving the site and/or before use. Disconnecting Push in Collet and remove tube To disconnect, ensure the system is depressurized before removing the tube. Push in collet squarely against face of fitting. With the collet held in this position, the tube can be removed. The fitting can be re-used. Should a leak occur at a fitting, the cause is generally defective tubing. To fix a leak, relieve pressure, release tubing, cut off at least 1/4 from the end (square cut), reattach the tubing and confirm the connection is leak free. Each time a new connection is made, it is advisable to cut off 1/4 from the end of the tubing using these fittings. Page 7

8 Installation Instructions Page 8

9 Installation Instructions Page 9

10 Installation Instructions Page 10

11 US Water Systems 4-Stage RO/DI System For three (1) year to the original purchaser, at the original residential place of installation of this US Water Systems 4-Stage RO/DI System Water Purification System, US WATER SYSTEMS, INC. warrants the following: ONE YEAR COVERAGE Filter Module Free of all costs to you except transportation and labor charges, we warrant that we will replace or repair the Filter Module, if for any reason it is found to be defective, because of faulty materials or workmanship. This warranty does not include; Pre filters Reverse Osmosis Membrane DI Cartridge GENERAL PROVISIONS This warranty does not apply to any commercial or industrial installations or to any part of the reverse osmosis system which has been subjected to misuse, neglect, alteration or accident; or to any damage caused by fire, flood, freezing, Acts of God, or any other casualty, or if said system is damaged by anyone, or if the original serial numbers have been removed. Fouling or damage to the membrane or filters caused by iron, sulfur, bacterial iron, silt, sand, tannins, organics, bacteria, hot water or chlorine voids the warranty on the membrane.. These warranties are in lieu of all other warranties expressed or implied, and we do not authorize any person to assume for us any other obligation on the sale of this water conditioner. No responsibility is assumed for delays or failure to meet these warranties caused by strike, government regulations or other circumstances beyond the control of US WATER SYSTEMS, INC. TO OBTAIN WARRANTY SERVICE, CALL OR WRITE: US WATER SYSTEMS, INC COUNTRY CLUB ROAD INDIANAPOLIS, IN (317) OR SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. THIS WARRANTY MAY BE TRANSFRRED TO A SUBSEQUENT OWNER WITH WRITTEN APPROVAL OF US WATER SYSTEMS, INC. AND PAYMENT OF STANDARD TRANSFER FEE. FOR YOUR RECORDS: Model Serial Date Installed ANY IMPLIED WARRANTIES OF FITNESS OR MERCHANTABILITY ARE LIMITED TO THE TERMS OF THIS EXPRESSED WARRANTY AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE HEREIN. US WATER SYSTEMS, INC. SHALL NOT BE LIABLE WHATSOEVER FOR ANY INCIDENTIAL AND/OR CONSEQUENTIAL DAMAGES.

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