Energy Conservation Preventive Maintenance
|
|
- Pamela Potter
- 6 years ago
- Views:
Transcription
1 Energy Conservation Preventive Maintenance
2 Industrial Boilers 600 BHP 2,400 BHP 200 BHP 50 BHP
3 Capital Cost vs Operating Cost Source: Steve Connor, 2010
4 Boiler Energy Balance 3/9/08
5 Energy Efficiency Source: Steve Connor, 2010
6 Types of Boilers Firetube - Dry-back Firetube Wet-back Watertube Electric Boiler 3/1/08
7 Energy Savings Boiler Type The cost to operate a boiler is 4 times the initial installation cost. Boiler Efficiency Oil $2.75/gal Natural Gas $1/therm Base Operating $1,400K/yr $717K/yr 70% 75% -92K -48K 80% -173K -89K 85% -245K -126K Assuming hrs/yr
8 Energy Savings - Scaling Boiler Water Scale Tube Metal Hot Gases metal = good conductor of heat scale = poor conductor of heat Modified Dale Williams, 2006 Chem Treat
9 Energy Savings Scaling Scale Thickness (Inches) Additional Fuel Usage (Percentage) 1/32 8.5% 1/25 9.3% 1/ % 1/ % 1/8 25.0% 1/4 40.0% 3/8 55.0% 1/2 70.0% Example - $750K fuel bill with 1/16 scale cost $93K. 3/9/08
10 Energy Savings - Economizer Example 500 hp Boiler 20,000,000 BTU 5% recovered with economizer 1,000,000 BTU s Water returned to boiler
11 Boiler Blowdown - Why do we blowdown? To remove the dissolved solids that have concentrated in the boiler due to evaporation Too Much Blowdown Increased fuel costs Increased water costs Increased chemical costs Too Little Blowdown High TDS will occur, resulting in: Foaming Priming Corrosion Scale PURE WATER SOLIDS
12 Energy Savings Blowdown Heat Recovery TDS Monitor Blow down is 5-10% of boiler capacity Recovery systems can capture steam that would go to the drain Pre-heat make up water Reduces water usage to cool the blow down prior to the drain
13 Energy Savings Steam Traps Example: 52.8 lbs/hour x 8,760 hours per year x $9 per 1,000 pounds = $4,162 per year. 3/9/08
14 Energy Savings - Insulation 3/9/08
15 Energy Savings - Steam Leaks 3/9/08
16 Boiler Efficiency Analysis 3/9/08 Source: Steve Connor, 2010
17 Resource Source: Steve Connor, 2010
18 Compressed Air an Expensive Utility Compressed air is the most expensive energy source in the feed plant. Do you know your compressed air costs? Do you know how much compressed air is really required for your plant? Do you select compressed air equipment with energy costs in mind? Do you monitor the use of compressed air like your other utilities?
19 Air Compressor Energy Savings Equipment selection Intake air temperature Operating pressure A 2% psi reduction can save 1.5% cost Air leaks Maintenance Oil Filters Belts Demands vibrators, air gates
20 Lighting Lighting audits can determine if you have the correct type of lights and lumen in different areas of the feed mill. Federal & State Grants may be available to replace lights in commercial plants Energy Savings Tips Use Compact Fluorescent Lights (34watt) Turn off lights when not used. Use timers and occupancy sensors
21 Electrical Motors Evaluate the motor load associated with each process and determine if the motors are operating in the recommended range.
22 Electrical Motors Energy Savings Rewinding vs. Replacement Select a new energy-efficient motor under any of the following conditions: The motor is less than 40 hp. An energy-efficient motor is recommended according to Table 3. The cost of the rewind exceeds 65% of the price of a new motor. The motor was rewound before 1980.
23 Electrical Motors Energy Savings Turn off motors when not in use. Note: Motors have a cool downtime therefore take the time into consideration as part of the decision. Determine the clean out time of each conveyor in the shutdown sequence, the conveyor only needs to run long enough to clean out the material.
24 PREVENTIVE MAINTENANCE
25 Feed Mill Maintenance A safe, clean and well maintained feed mill does not just happen it takes the efforts of management, operators and maintenance. Management has to set the example and standards Operators need to alert management about potential problems before breakdowns occur Maintenance needs to work with operators to keep equipment maintained and sealed to prevent dust leaks
26 Housekeeping & Preventive Maintenance A preventive maintenance program combined with dust control measures are key elements in maintaining a safe, clean and orderly work environment for employees and customers A clean mill will leave a good First Impression on management, customers and future employees
27 Preventive Maintenance Program Effective Preventive Maintenance Program: Goals Measurable Time Specific Structure Personnel Equipment Records and History Schedules Spare parts and ordering Documentation Management of the program Reports and Tracking
28 Maintenance Goals & Objectives Limit Unscheduled Downtime No Customer Waiting Time Low Cost Well Maintained Facility Compliance with Safety Regulations No Dramatic Events
29 Structure - Personnel Hire or Contract Qualified/Trained Personnel for Skilled Tasks Licensed Electricians Certified Welders Boiler Operators Hire experienced millwrights for repairs and preventive maintenance task Pellet mill rebuilds, replacing gearboxes Hire employees with mechanical aptitude for general maintenance Greasing bearings, cleaning magnets
30 Training Safety Training Lock-out/Tag-out Hot Works Confined Space Electrical Safety PPE Eye protection Fall protection Cotton Clothes Steel Toe Boots Gloves Hearing protection Hard Hats
31 Maintenance Personnel Responsibilities Schedule routine maintenance Develop and implement a preventive maintenance program Record maintenance completed on each piece of equipment Labor hours Parts cost Root cause of repairs Select the correct lubricants for each application
32 Maintenance Personnel Responsibilities Seal all equipment upon completion of a task or work order Clean up the area and remove old parts Check that material is not left in the equipment (tools, parts, etc) that could damage equipment or adulterate the feed.
33 Structure - Equipment Information Supplier National, Local Model Size, Capacity Mill Location Receiving, Grinding Owner Manual Operations, Spare Parts Maintenance Frequency Spare Parts Motor, Bearing, Belts
34 Structure - Schedules Time - Maintenance Schedules Daily Weekly Monthly Quarterly Annually Production Maintenance Schedules Ingredients received Feed manufactured
35 Maintenance Schedule - Daily Boiler Water Treatment Clean Magnets Grease Pellet Rolls Several times a shift to keep rolls purged Fat Traps
36 Maintenance Schedule - Weekly Damaged Screen Hammermill Screens Hammermill Hammers Housekeeping Area New Worn Corner
37 Maintenance Schedule - Monthly In-House Scale Check Pellet Cyclones
38 Maintenance Schedule - Quarterly Certified Scale Check Air Compressors Conditioner Chamber Distributors
39 Maintenance Schedule - Annually Boiler Inspection MCC Infrared
40 Spare Parts Inventory Critical - Stock Required to operate the feed mill Has a long lead time for manufacturing or shipping Overseas part Limited Manufacturing Schedule Examples Pellet Mill Motor Gearboxes Dies & Rollers Computer Parts
41 Spare Parts Critical Non-Stock Parts that can be purchased locally or shipped overnight Parts that are expensive and not used frequently Parts shared between other plants Examples MCC part Small gearboxes PLC cards, Modules, etc
42 Spare Parts Basic - Stock Parts used on a regular basis in the feed mill Nuts & Bolts V-belts Bearings Seals Hammermill Screen Hammermill Hammers
43 Work Order
44 PM History
45 Monthly Inspection Feed Mill Inspection Date Inspected by: Area: Receiving OK Corrective Action Required Date Completed Lights Electrical Sanitation Fire Extinguisher Evacuation Plan Emergency Lights Safety Signs Add SPCC, Environmental Assessments, etc.
46 Cost of not doing PM s - Example Problem: Not removing tramp metal from die. Lose 10% production on a 20 ton/hr pellet mill Lose 240 ton/wk on (24/5 operation) Result: Cost $100/hr in normal labor to operate the mill Requires 13 extra hrs of overtime/wk($150/hr OT) $150/hr X 13 hrs = $1950 or $.81/ton on every ton manufacture during the week.
California Grain & Feed Industry Conference Monterey Bay January 16, 2019
California Grain & Feed Industry Conference Monterey Bay January 16, 2019 1 Page 1 Evonik Power to cr Improving Production Efficiency Presented by: Mark Daniel 2 Improving Production Efficiency Combination
More informationOperations and Maintenance Seminar. Mulak
Operations and Maintenance Seminar Mulak 2009 1 Operations and Maintenance Alan R. Mulak, PE (978) 486-4484 amulak@comcast.net Definitions Operations and Maintenance: Actions focused on scheduling, procedures,
More informationChallenges in Industrial Waste Heat Recovery. Texas Technology 2006 Showcase Tony Dafft December 6 & 7, 2006
Challenges in Industrial Waste Heat Recovery Texas Technology 2006 Showcase Tony Dafft December 6 & 7, 2006 Outline Plant Statistics and Energy History Tools Used to Identify Projects Sample of Projects
More informationPlanned Maintenance: from Life Safety to HVAC. Presented By: Ryan Alford, VP of Property YMCA of Middle Tennessee
Planned Maintenance: from Life Safety to HVAC Presented By: Ryan Alford, VP of Property YMCA of Middle Tennessee Planned Maintenance Defined Planned Preventive Maintenance ('PPM') or more usual just simple
More informationIdentify and Quantify Mission-Critical Factors (How to Perform a Critical Audit) Neil Maldeis, Energy Solutions Engineering Leader, Trane
Identify and Quantify Mission-Critical Factors (How to Perform a Critical Audit) Neil Maldeis, Energy Solutions Engineering Leader, Trane Learning Objectives Benefits of a critical system audit How to
More informationLargo & Allegro. Air Compressors. Largo & Allegro
Largo & Allegro Air Compressors Largo 110-160 & Allegro 110-180 ALUP Driven by technology. Designed by experience. ALUP Kompressoren has over 85 years of industrial experience. It is our ambition to offer
More informationAir Conditioning How to keep it working. Bill Desrosiers, HSB
Air Conditioning How to keep it working Bill Desrosiers, HSB William_Desrosiers@hsb.com 1-860-722-5546 Basic Maintenance Why Do We Care? Proper maintenance reduces overall costs Basic Maintenance Why Do
More informationCommercial Energy Savings Guide
Commercial Energy Savings Guide www.touchstoneenergy.coop Commercial Energy Saving Tips This guide provides basic hints on ways to reduce energy costs for business customers. All Touchstone Energy cooperatives
More informationebook: USING ULTRASOUND TO ENHANCE ENERGY EFFICIENCY
ebook: USING ULTRASOUND TO ENHANCE ENERGY EFFICIENCY TABLE OF CONTENTS 01 01 02 03 04 05 06 07 08 09 10 11 FOCUS ON CARBON EMISSIONS WHAT S BEING DONE? EPA STEPS IN AN INDUSTRY-WIDE EFFORT HOW A RELIABILITY
More informationTraining of Auditors. Dr. Johannes Fresner
Training of Auditors Dr. Johannes Fresner PiNE Audit Scope Assessing energy costs Systemic view of the need for energy in the processes and infrastructure Implementation of good housekeeping measures Active
More informationRollair. Air Compressors ROLLAIR 150E AND ROLLAIR 150V-180V-240V
Rollair Air Compressors ROLLAIR 150E-150-180-220 AND ROLLAIR 150V-180V-240V Worthington Creyssensac Driven by technology. Designed by experience. Worthington Creyssensac has over 145 years of industrial
More informationDW Module 10: General Maintenance Answer Key
DW Module 10: General Maintenance Answer Key What are some factors that impact the availability of equipment? (What causes downtime?) Human Error Acts of God or Nature Product Defects Planned Service Work
More informationPELLET MILL. N-MIDI pellet mill has the following general specifications, valid for each model: PELLET MILL Unit of measurement N-MIDI
PELLET MILL N-MIDI pellet mill has the following general specifications, valid for each model: PELLET MILL Unit of measurement N-MIDI Dies cutter internal diameter mm 400 Rollers diameter mm 180 Pellet
More informationAlcan Packaging Neenah Plant
Managing Energy Use / Consumption Case Study Alcan Packaging Neenah Plant Alcan Neenah Plant Products and Processes Blown Film Cast Film Sheet Extrusion Thermoforming Adhesive Lamination Rewinding / Finishing
More informationCentral Heating Plants EU 311
Central Heating Plants EU 311 Jay Becker, P.E. KEY POINTS TAKE AWAYS Why Central Plants? Boilers & Fuels Water Treatment Environmental Issues Clean Air & Clean Water COURSE OVERVIEW Central vs. Individual
More informationServices to Technology Providers
Services to Technology Providers Training and Capacity building activities of Baggase Based Plants Operation and Maintenanace Session : Best O&M Practices Trainer: Naweed Rashid Date: July 13,2017 Table
More informationSQ-1 INTELLIGENT ROOF
SQ-1 INTELLIGENT ROOF ROOF TRUSS TABLE With Intelligent Gantry. Zone Eject Automated Jigging TRUSS TABLE Operators Manual FOREWORD This manual explains the proper maintenance of Square 1 Design Roof Truss
More informationEnergy Efficiency in the Industrial Sector
Energy Efficiency in the Industrial Sector Case Studies from Lebanon Nader Hajj Shehadeh Senior Energy & Sustainability Consultant WHY? WHY? Energy dominates an average of 30% 30% of industrial facilities
More informationOptimizing Preventive Maintenance. Presented by Kate Kerrigan; Operations Director, Allied Reliability Group
Optimizing Preventive Maintenance Presented by Kate Kerrigan; kerrigank@alliedreliablity.com Operations Director, Allied Reliability Group 1 My Deliverable Preventive Maintenance (PM) programs are often
More informationMaintaining Continuous Emissions Monitoring Systems To Achieve High Reliability. a technical solution to meet every need
Maintaining Continuous Emissions Monitoring Systems To Achieve High Reliability a technical solution to meet every need Tim Kuiken Western Regional Sales Manager CEMTEK Environmental 3041 S. Orange Ave
More informationWood Products Energy Savings Guide
Wood Products Energy Savings Guide The Oregon wood products industry faces challenges of rising operating costs, rigorous product and safety standards, evolving environmental regulations and increasing
More informationArchitect s Project Number of 5 Decentralized HVAC Equipment District Master Specs 2013 Edition
PART 1 GENERAL 1.1 RELATED DOCUMENTS SECTION 23 81 00 DECENTRALIZED HVAC EQUIPMENT A. The other Contract Documents complement the requirements of this section. The General requirements apply to the work
More informationECONOMIZER ECM. Turnkey Price Installed: $115,295
ECONOMIZER ECM Turnkey Price Installed: $115,295 PRICE INSTALLED PER INVESTMENT GRADE AUDIT. CALCULATED ANNUAL SAVINGS OF $29,027.51 WITH A SIMPLE PAYBACK OF 3.97 YEARS. (SEE ATTACHED SAVINGS CALCULATIONS)
More informationWood Densification WHAT IS WOOD DENSIFICATION? 2. Pellets - small cylinders about 1/2 to 1-1/2 inches in diameter and about 1 to 2 inches
West Virginia University Extension Service Publication No. 838 Wood Densification WHAT IS WOOD DENSIFICATION? Wood densification is the process of taking wood by-products (manufacturing residues) such
More informationUltrasound World VI (2010)
Ultrasound World VI (2010) Mass flow meters and leak detectors: an essential combination establish energy savings in compressed air systems If you cannot measure it, you cannot improve it Introduction
More informationThank you to our sponsors LEONHARDT COMPANY COONEY COIL & ENERGY
Thank you to our sponsors LEONHARDT COMPANY COONEY COIL & ENERGY ASHRAE January 10, 2017 Steam Properties, Production, and Uses Kevin Foley Chief Engineer and Property Manager Lowell General Hospital MA
More informationAir Compressor Series.
Air Compressor Series Leading the Industry FS-Elliott is best positioned to provide you with the highest quality air compressors, parts, and services to ensure optimal performance and reliability of your
More informationSECTION PIPING SPECIALS
PART 1 GENERAL 1.01 DESCRIPTION A. Work Included The Contractor shall furnish, install, and test the miscellaneous pipeline equipment, complete with accessories, and special equipment as shown on the Contract
More informationBLAKE JAW CRUSHER TECHNICAL SPECIFICATIONS
BLAKE JAW CRUSHER It is used for reducing run-of-mine ore or coal to a size small enough to be taken by the next crusher in the series during the first stage of crushing. 1. Toggle Type: Single or double
More informationEffective Energy Management
Effective Energy Management Steve Robison Senior Technical Director American Foundry Society PROFIT How can you increase your total operating profit? Increased sales Reduced costs Both have the same effect.
More information2.2 The Purposes and Advantages of a Central Utility Plant
2.2 The Purposes and Advantages of a Central Utility Plant The purpose of the Central Utility Plant (CUP) at NIST is to provide steam, chilled water, and compressed air for hot and cold water, warm and
More informationThis presentation covers process steam energy reduction projects supported by the Ameren Illinois ActOnEnergy program.
This presentation covers process steam energy reduction projects supported by the Ameren Illinois ActOnEnergy program. 1 2 Before we get started, here are four questions to find out what you already know
More informationSouth Carolina Society for Hospital Engineers
South Carolina Society for Hospital Engineers Selecting Energy Partners: Criteria & Pitfalls and the Top 10 Ways to Reduce Energy in a Hospital Presented by Jon Dierking, PE, CEM, LEED AP Director of Energy
More informationAggregate Portal Asphalt Plant Case Study
Aggregate Portal Asphalt Plant Case Study Introduction... 3 1. Energy Management... 4 2. Material Storage... 4 3. Bitumen Tank storage... 4 4. Rotary Drier... 4 5. Hot Stone bins... 5 6. Mixer... 5 7.
More informationAddressing Boiler Water Problems Before They Start. Presented by Cleaver Brooks Steve Connor & Bill Hooke November 30, 2016
Addressing Boiler Water Problems Before They Start Presented by Cleaver Brooks Steve Connor & Bill Hooke November 30, 2016 1 TODAY S TOPICS A review of the key take-a-ways from last month s session What
More informationAtlas Copco Oil-injected Rotary Screw Compressors Variable Speed Drive + (7-37 kw/10-50 hp)
Atlas Copco Oil-injected Rotary Screw Compressors Variable Speed Drive + (7-37 kw/10-50 hp)! " $ $ % $ $ & ' ' & & ( ' ' & & Extreme savings No idling time Silent operation Small footprint The new revolutionary
More informationWho Cares About Compressed Air??
Who Cares About Compressed Air?? Compressed Air Equipment Suppliers? Production Floor Personnel Downtime Product Quality Cost of Air Maintenance Uptime Complaints Management All of the above Your Utility
More informationAppendix B. Glossary of Steam Turbine Terms
Operator s Guide to General Purpose Steam Turbines: An Overview of Operating Principles, Construction, Best Practices, and Troubleshooting. Robert X. Perez and David W. Lawhon. 2016 Scrivener Publishing
More informationWHAT ARE WE GOING TO COVER?
WHAT ARE WE GOING TO COVER? Steps to Prolong the Life of Your Maintaining Your & Why It s Important Preventative Maintenance : Industry Insider Perspectives Determining & Maintaining Quality & WHY YOU
More informationBuilding Operator Level 3 Introduction to Building Operations
Comp # Type Competency Statement Competency Detail 43659 Safety Describe basic lock out/tag out procedures 43660 Safety 43661 Safety 43662 Safety Building Operator Level 3 Introduction to Building Operations
More informationOPPORTUNITIES FOR ENERGY EFFICIENCY AND DEMAND RESPONSE IN CORRUGATED CARDBOARD MANUFACTURING FACILITIES
OPPORTUNITIES FOR ENERGY EFFICIENCY AND DEMAND RESPONSE IN CORRUGATED CARDBOARD MANUFACTURING FACILITIES Sandra Chow BASE Energy, Inc. * San Francisco, CA 94103 Ahmad R. Ganji, Ph.D., P.E. San Francisco
More informationChris Tindell Alcoa Point Comfort Operations
Chris Tindell Alcoa Point Comfort Operations I m not claiming expertise in the subject of ultrasound. I am only sharing what we are doing and I am here to learn and improve our process. Why are we here?
More informationDERL Overview 3 January DERL Overview. January 2011 DERL - 1 -
Overview January 2011-1 - Inputs - Waste Municipal Solid Waste Includes some commercial and civic amenity waste streams DCC, Angus and others. Up to 2,200 T per week Clinical Waste (currently not in use)
More informationCompressed Air Systems
Compressed Air Systems Course No: M02-012 Credit: 2 PDH Steven Liescheidt, P.E., CCS, CCPR Continuing Education and Development, Inc. 9 Greyridge Farm Court Stony Point, NY 10980 P: (877) 322-5800 F: (877)
More informationDOE Best Practice Software Tools. Joseph Chappell Adam Roget
DOE Best Practice Software Tools Joseph Chappell Adam Roget DOE Software Tool Use Over the past year 12 regular IAC assessments 3 large energy user assessments 1 SEN type assessment for a local hospital
More informationApplication Guide for Jotun Ultra One Powder Coatings for Engineered Wood
for Jotun Ultra One for Jotun Ultra One Powder Coatings for Engineered Wood Date of Last Revision: July 2018 Page 1 of 9 The (AG) must be read in conjunction with the relevant specification, Technical
More informationOptimizing Predictive Maintenance (PdM) by Integrating IoT Vibration Data and Process Control Data
Optimizing Predictive Maintenance (PdM) by Integrating IoT Vibration Data and Process Control Data Chet Manchester O&M Manager of Generation Silicon Valley Power Arun Santhebennur Co-founder Petasense
More information13 Easy Steps to Cutting Your Energy Costs by 50%
13 Easy Steps to Cutting Your Energy Costs by 50% A Step-by-Step Process to Enhance Your Bottom Line by Slashing Energy Costs When the price of gas increases so does your energy bill. Every aspect of your
More informationguidance Energy Set-Points Step 1: Team assignment Step 2: Inventory of equipment set points and controls
guidance Energy Set-Points Nearly every piece of equipment has a control system. Plant engineers and managers must ensure they are programmed properly. This guidance document is meant to help the brewer
More informationPOTENTIAL ENERGY AND COST SAVINGS THROUGH PROPER TREATMENT OF HEATING AND COOLING SYSTEMS
POTENTIAL ENERGY AND COST SAVINGS THROUGH PROPER TREATMENT OF HEATING AND COOLING SYSTEMS A Webinar for Facility Managers and Operators at Institutional and Industrial Facilities October 16, 2018 Jeremy
More informationDelivering measurable value. Dan Bradley Director, Reliability Systems
Delivering measurable value Dan Bradley Director, Reliability Systems SKF Capital Markets Day 2009 Agenda 1. Introduction 2. SKF Documented value created for customers 2008 3. SKF Knowledge Engineering
More informationSQ-1 ROOF TRUSS WEG-IT TABLE
WEG-IT Steel Top Table SQ1 Service SQ-1 ROOF TRUSS WEG-IT TABLE Operators Manual FOREWORD This manual explains the proper maintenance of Square 1 Design Roof Truss WEG-IT Table as well as periodic inspection
More informationGreen Engineering at General Motors:
Green Engineering at General Motors: Selected Case Studies from Manufacturing, Facility, and Product Design John Bradburn, Sr. Environmental Project Engineer Casey Essary, Environmental Engineer Miguel
More informationRENOVATION AND EFFICIENCY ENHANCEMENT OF PULVERIZED COAL FIRED BOILERS (3 x 35 TPH - RUSSIAN MAKE) - A Case Study
RENOVATION AND EFFICIENCY ENHANCEMENT OF PULVERIZED COAL FIRED BOILERS (3 x 35 TPH - RUSSIAN MAKE) - A Case Study Tej Bahadur Additional General Manager Pollution Control Research Institute BHEL, Haridwar
More informationPre-Assessment Data. Have there been any major changes to equipment or processes in the past year?
CEERI Industrial Assessment Center Boise State University Idaho State University University of Idaho Please return to: Kelly Moylan, Operations Manager kellymoylan@boisestate.edu (208) 426-4053 Form completed
More informationNLBMDA Monthly Safety Assessment for LBM Yards
General Housekeeping Yes No N/A General Housekeeping Materials are stored safely: Lumber units are not leaning Materials are stored safely: Lumber units are not stacked too high Materials are stored safely:
More informationAccreditation Audit Checklist (Version 3.0)
Accreditation Audit Checklist (Version 3.0) (Based on EASA Std. AR100-2015 and applies for all audits completed after April 1, 2018) Scope The EASA Accreditation Program applies only to three-phase, squirrel-cage
More informationAMCOT COOLING TOWER CORPORATION LRC-H & LRC-LNS CROSS FLOW COOLING TOWER OPERATIONS AND MAINTAINENCE MANUAL
AMCOT COOLING TOWER CORPORATION LRC-H & LRC-LNS CROSS FLOW COOLING TOWER 1. Preface OPERATIONS AND MAINTAINENCE MANUAL 1-800-444-8693 Operation and Maintenance Manual For Amcot LRC-H Cooling Tower & LRC-LNS
More informationTexas Industries of the Future November 20, 2013
For Texas Industries of the Future November 20, 2013 Bob Bessette, President Council of Industrial Boiler Owners CIBO is dedicated to ensuring that non-utility industrial, commercial and institutional
More informationComplete cooling performance. Air cooled exchangers for the oil, gas and power markets
Complete cooling performance Air cooled exchangers for the oil, gas and power markets Air cooled exchangers for the entire supply chain Alfa Laval ACE air cooled exchangers provide unmatched cooling performance
More informationFULL RANGE OF SERVICES FOR ALL RECIPROCATING COMPRESSORS
FULL RANGE OF SERVICES FOR ALL RECIPROCATING COMPRESSORS BURCKHARDT COMPRESSION THOROUGH IN-HOUSE EXPERTISE ENSURING COMPREHENSIVE SUPPORT Burckhardt Compression is one of the market leaders in the field
More informationELECTRICAL MOTOR MAINTENANCE AND MANAGEMENT KPI S Electrical Maintenance
Electrical Maintenance 1. Drawings (Check all that apply) a. Do updated as-built drawings exist and are they available? (3pts) b. Are all relevant equipment instruction manuals available? (3pts) c. Is
More informationCustomer Benefits. Why Energy Efficiency? Consumers Energy Business Solutions. What Business Solutions Incentives Are Available?
Why an Energy Efficiency Program? Business Solutions Energy Efficiency Incentive Program MPSC 21st Century Electric Energy Plan More electricity is needed as soon as practicable. One way of achieving this
More informationINDUSTRIAL ACCESSORIES COMPANY
INDUSTRIAL ACCESSORIES COMPANY Industrial Accessories Company is an industrial design/build and original equipment manufacturer of baghouses, flue gas desulfurization, heavy metal mitigating sorbent injection
More information24 Portable Saw Mill OWNER S MANUAL
24 Portable Saw Mill OWNER S MANUAL WARNING: Carefully read and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions
More informationFarm Energy IQ. Farms Today Securing Our Energy Future
Farm Energy IQ Farms Today Securing Our Energy Future Farm Energy IQ Ryan Hilton, Daniel Ciolkosz, and Tara Baugher Penn State Extension Preview: PART 1: Energy Use on Tree Fruit Farms PART 2: Opportunities
More information20 Portable Saw Mill OWNER S MANUAL
20 Portable Saw Mill OWNER S MANUAL WARNING: Carefully read and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions
More informationShredders for Pallet Recycling
Shredders for Pallet Recycling Table of contents Introduction...3 Possible end products...4 Considerations.. 5 Two-phase system 6-11 System diagram. 12 Brochures.. 13-17 Contact us...18 Pallets, pallets
More informationBuilding Maintenance & Property Management Syllabus Outline
Building Maintenance & Property Management Syllabus Outline Building Maintenance & Property Management Program The knowledge-based Building Maintenance & Property Management Course is an accelerated method
More informationPredictive Maintenance (PdM) & Proactive Maintenance (PAM) Dr. Khaleel Abushgair
Predictive Maintenance (PdM) & Proactive Maintenance (PAM) ۱ Predictive Maintenance (PdM) Also known as Condition- Based Maintenance. Uses non-intrusive testing techniques, visual inspection and performance
More informationSUPERVISING FOOD PRODUCTION EQUIPMENT TECHNICIAN
PERSONNEL COMMISSION Class Code: 0499 Salary Range: 38 (S1) JOB SUMMARY SUPERVISING FOOD PRODUCTION EQUIPMENT TECHNICIAN Under general supervision, to organize, supervise and participate in the highly
More informationTruly innovative oil-free compressed air technologies. DH Series. 15 kw 110 kw Oil-Less Rotary Screw Compressors
Truly innovative oil-free compressed air technologies DH Series 15 kw 110 kw Oil-Less Rotary Screw Compressors CompAir DH Guaranteed 100% air purity. With over 90 years of experience, CompAir's oil free
More information4th Class Power Engineering (PEN) Curriculum Mapping
Curriculum Mapping Program Curriculum A collection of 25 CTS courses have been developed to align with the revised (2017) 4th Class Power Engineering course outline. These courses, when combined, cover
More informationAmeren Illinois Energy Efficiency Programs and Incentives. Helping public sector buildings and communities save energy and money.
Ameren Illinois Energy Efficiency Programs and Incentives Helping public sector buildings and communities save energy and money. 1 Why Energy Efficiency? Save money Reduce environmental impact Increase
More informationWAKE TECHNICAL COMMUNITY COLLEGE SUSTAINABLE ENERGY PLAN. Energy Plan
Energy Plan 1 EXECUTIVE SUMMARY SCORECARD RESULTS An assessment of current energy management efforts was performed; current performance falls into all categories on the SEP-Performance Scorecard (Appendix
More informationEnergy Auditing. A Road to Efficiency
Bucknell Solar Scholars Renewable Energy Workshop 5/12/12 Energy Auditing A Road to Efficiency Stephen Durfee, CEA, CEM Campus Energy Manager Bucknell University 1 Lewisburg, PA 17837 570.577.3018 Outline
More informationFollow the Plan When Installing and Commissioning Compounding Lines
Tips and Techniques Follow the Plan When Installing and Commissioning Compounding Lines A fully operational and documented system doesn t happen by chance. An efficient, welldesigned installation plan,
More informationImplementing Low-Cost Energy Savings Projects & Conducting Energy Audits
AEP Ohio Customer Seminar Implementing Low-Cost Energy Savings Projects & Conducting Energy Audits Presented by: Julie Birchfield Customer Manager Energy Optimizers, USA May, 2018 Test your Energy IQ 11
More informationCentral Station Air Handler Specification
Central Station Air Handler Specification PART 1: GENERAL 1.01 WORK INCLUDED (Model CS 3 ) Mechanical Specification A. Provide complete air handling unit(s) suitable for indoor installation. Contractor
More informationFarm Energy IQ. Farms Today Securing Our Energy Future. Farm Energy Efficiency Principles Tom Manning, New Jersey Agricultural Experiment Station
Farm Energy IQ Farms Today Securing Our Energy Future Farm Energy Efficiency Principles Tom Manning, New Jersey Agricultural Experiment Station Farm Energy IQ Farm Energy Efficiency Principles Tom Manning,
More informationOctober 30, 2007 SKF Group Slide 0
October 30, 2007 SKF Group Slide 0 SKF SPEEDI-SLEEVE and large diameter wear sleeves Presented to name/s Presented by name of presenter Yyyy-mm-dd SPEEDI-SLEEVE is a registered trademark of the SKF Group
More informationS0300-BV-CAT-020 STEAM GENERATORS. System - P Steam Generators P /23/2018 9:02:45 PM
STEAM GENERATORS Steam Generators P12200 Page 1 The Steam Generator System P12200 consists of two 60-hp steam generators, a 25-kW generator, a heating coil, an ancillary basket with all the necessary ancillary
More informationIndo Jordan Chemical Co IJC PREDICTIVE MAINTENANCE PRACTICES AND ITS IMPACT ON RELIABILITY
Indo Jordan Chemical Co IJC PREDICTIVE MAINTENANCE PRACTICES AND ITS IMPACT ON RELIABILITY ABOUT THE COMPLEX The Phosphoric Acid Complex consists of 700 MT P2O5 / day Phosphoric Acid plant, based on Hydro
More information4HE ", -ICRO #ONTROLLER "OILER #ONTROL 3YSTEM. Miura Gas-Fired/ Low NOx LX Series High Pressure Steam Boiler. On-Demand Steam Solutions
4HE ", -ICRO #ONTROLLER "OILER #ONTROL 3YSTEM Miura Gas-Fired/ Low NOx LX Series High Pressure Steam Boiler On-Demand Steam Solutions Miura is known world-wide for our commitment to protecting the environment
More informationAtlas Copco. ZM Oil-free multistage centrifugal pressure and vacuum blowers
Atlas Copco ZM Oil-free multistage centrifugal pressure and vacuum blowers 100-40,000 cfm / 2-24 psi / 5-3,600 hp 3-1160 m 3 /m / 100-1700 mbar / 4-2600 kw A ZM for every application Atlas Copco s ZM oil-free
More informationSECTION MECHANICAL EQUIPMENT - GENERAL REQUIREMENTS
SECTION 11000 MECHANICAL EQUIPMENT - GENERAL REQUIREMENTS PART 1 - GENERAL 1.1 DESCRIPTION A. This section contains general information required to install mechanical equipment as shown on the plans and
More informationOptimize Your Boilers. Kevin Brady Merlo Energy
Optimize Your Boilers Kevin Brady Merlo Energy U.S. Energy Consumption by Fuel (1980-2030) in Quadrillion British Thermal Units (BTU) Natural gas demand is expected steadily increase through 2015 U.S.
More informationProviding free cooling from low temperature waste heat
Providing free cooling from low temperature waste heat through By Dinesh Gupta Past President ASHRAE India chapter President, Bry-Air Asia A. THE TECHNOLOGY Comparing the adsorption cycle with the refrigeration
More informationEnergy Conservation Opportunities in Carbonated Soft Drink Canning/Bottling Facilities. Ahmad R. Ganji, Ph.D., P.E. + Bryan Hackett and Sandra Chow
Energy Conservation Opportunities in Carbonated Soft Drink Canning/Bottling Facilities Ahmad R. Ganji, Ph.D., P.E. + Bryan Hackett and Sandra Chow BASE Energy, Inc. San Francisco, CA 94103 Industrial Energy
More informationCentral Plant Management EU 302
Central Plant Management EU 302 Jay Becker, P.E. COURSE OVERVIEW Central Heating & Chiller Plants CHP / Cogeneration / High Voltage Systems Maintenance Staffing COURSE OVERVIEW, continued Contract Work
More informationWINERY ENERGY SAVER TOOLKIT SUPPLIER CHECKLIST COMPRESSED AIR
Supplier Checklist WINERY ENERGY SAVER TOOLKIT SUPPLIER CHECKLIST COMPRESSED AIR The following checklist provides guidance on which information to collect from within the winery and from the equipment
More information# 3: KMI Pulp Moulding System # KMI
# 3: KMI Pulp Moulding System # KMI-400-600 Moulder #M400-600, Process #P400-600, Dryer #- D400-600, stacker and packing table, Estimated Delivery: 7 months from receipt of deposit for machine On site
More informationCenterpoint Energy. Energy Efficiency & Technology Conference. Steam and Process Heat Recovery. May 23, 2017
Centerpoint Energy Energy Efficiency & Technology Conference Steam and Process Heat Recovery May 23, 2017 Madison, WI Tom Tucker, P.E. Principal 1 General Agenda About Kinergetics Boilers and Steam Systems
More informationEnergy Treasure Hunt ESI Members Meeting. Shaunna Tobin, TE Connectivity Kelli Swain, TE Connectivity
Energy Treasure Hunt 2017 ESI Members Meeting Shaunna Tobin, TE Connectivity Kelli Swain, TE Connectivity Agenda What is an Energy Treasure Hunt? What value do they bring? What are the results? Who are
More informationIndividual Solutions for the Production of High-Quality Self-Adhesive Film / Foil and Paper. Create intelligent solutions.
Individual Solutions for the Production of High-Quality Self-Adhesive Film / Foil and Paper Create intelligent solutions. Flexible Systems for Highest Demands. You want to know more: www.olbrich.com/adhesivetapes
More informationMVV ENVIRONMENT DEVONPORT SEPTEMBER 2017 OUTAGE MECHANICAL WORKS SPECIFICATION.
MVV ENVIRONMENT DEVONPORT SEPTEMBER 2017 OUTAGE MECHANICAL WORKS SPECIFICATION. SCOPE OF MECHANICAL WORK The following list of works details the mechanical works intended to be carried out on the plant
More informationEXHIBIT A SCOPE OF SERVICES MAINTENANCE OF TRANE HVAC SYSTEMS
EXHIBIT A SCOPE OF SERVICES MAINTENANCE OF TRANE HVAC SYSTEMS DISTRICT VII, HEADQUARTERS FACILITY AND TAMPA BAY SUNGUIDE REGIONAL TRAFFIC MANAGEMENT CENTER I. PURPOSE: DISTRICT VII, HEADQUARTERS FACILITY
More informationMAGNA-SKIN TM. Magnetic Products. Inside..
MAGNA-SKIN TM Magnetic Products Inside.. Magna-Skin TM - Magnetic wear liners Magna-Patch TM - Pipe and equipment patches Magna-Plate TM - Wear plate retaining system Magna-Wedge TM - Tramp metal protection
More informationImproving Machinery Productivity with Oil Debris Sensing
Improving Machinery Productivity with Oil Debris Sensing Reducing maintenance costs while increasing machinery productivity is a balancing act that maintenance engineers constantly try to reconcile. Condition
More informationTouch-Free. Oil-Free. Care-Free. TAMTURBO AIR COMPRESSOR. 2-stage models at hp / kw 3-stage models at hp / kw
Touch-Free. Oil-Free. Care-Free. TAMTURBO AIR COMPRESSOR 2-stage models at 80 400 hp / 60 300 kw 3-stage models at 125 470 hp / 90 350 kw Touch-Free Oil-Free compressors that don t need touching ALL TAMTURBO
More information