The Brazilian Biofuels Experience. Flavio Castelar Executive Director APLA Brasil. GBEP Bioenergy Week Mozambique

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2 The Brazilian Biofuels Experience Flavio Castelar Executive Director APLA Brasil GBEP Bioenergy Week Mozambique

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4 The future of fuel? Henry Ford Henry Ford blend and Gasoline to start up the first T model.

5 2014 Age of Renewable Fuels

6 Brazilian Sugarcane Industry - Development cycles 1502 Agricultural Cultivation Cycle of Sugar Cane 1975 Artesian Mills Mills Mills Sugar + Proalcool 2005 Expansion cycle sugarcane industry: ethanol + bioelectricity + sugar Bioenergy + Sugar + Investment Funds + + CO2 Bioelectricity Bioenergy + Investment Funds + Sugar + + Tradings + Bioelectricity +CO2 Bioenergy + Investment Funds + Sugar + + Bioelectricity + Tradings + CO2 + Biochemical + Bioplastics Future business of Sugarcane biomass: The sustainable supply of bioenergy and food with lower CO2 Global Player de Alimentos, Bioenergía & Sugar Bioelectricity CO2 Bioplastics + Biochemical + etc.. Silvestrin Cogen 15/07/2009

7 The Brazilian Program Pro Alcohol Adopted in 1975 due to the international petrol crisis : 1. Adding ethanol to gasoline 2. Incentive for development of vehicles 100% on ethanol Why? - Brazil has been one of the main producers of sugar cane since century XVI. - Since 1930 (especially during the 2nd World War) ethanol mixed with gasoline has been used as automotive fuel in Brazil with good results.

8 Reasons to produce a) High costs of petrol production b) The rural development opportunities: The production of raw material allow a new and rentable utilities to the land, that's propose new economical opportunities to rural communities. c) Biofuels represents an opportunity to develop new export markets for countries with favorable trade and tariff conditions.

9 Costs & Gasoline US$/Ton Sugarcane (Brasil) Corn (USA) Wheat Gasoline F.O. Litch s

10 of per unit area 1000 liters per hectare Sugarcane Brasil Beet E.U Sugarcane India Corn USA Cassava Thailand Wheat E.U. International Agency, MTEC & UNICA

11 Reasons to Produce Reducing emissions when using ethanol Grain (USA/EU) Beet (EU) Sugar (Brasil) International Agency (IEA)

12 Flex Fuel Market

13 1/3 Sugarcane Juice Sugcar Cane 608x10³kcal 1/3 Bagasse 276 kg 50% of moisture 598x10³kcal 1.718x10³kcal 1/3 Straw 165kg 15% of moisture 512x10³kcal 1 Oil Barrel= 1386x10³kcal 1 Sugarcanet ton.= 1,2 Oil Barrel Sugarcane Sector Harvest 12/ million sugarcane tons = 705 million Oil Barrel per year 1,9 Million Oil Barrel per Day

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15 Sugarcane Hectares Average Productive: 75 ton/ha Avg. TRS: 132 kg/t Harvest 2013/ Brasil Sugarcane production: tons Sugar production: tons Sugarcane to produce sugar: tons % of Sugarcane to produce Sugar: 45,56% : m³ Anhydrous : m³ Hydrous : m³ Sugarcane to produce : tons % of Sugarcane to produce : 54,44% Fonte: DATAGRO

16 The Brazilian Land Utilizationn

17 Sugarmills in Brazil

18 TECHNOLOGY AND PRODUCTION PROCESS PRODUCTION FLOWCHART CANE RECEPTION/ PREPARATION EXTRACTION JUICE SUGAR PROCESS SUGAR MOLASSES B A G A S S E STEAM GENERATION (BOILER) SURPLUS BAGASSE PRODUCT FLOW ELECTRICITY GENERATION (TURBOGENERATOR) HIGH ORESSURE STEAM FLOW (DRIVING PURPOSE) LOW PRESSURE STEAM FLOW (THERMAL PURPOSE)

19 TECHNOLOGY AND PRODUCTION PROCESS PRODUCTION FLOWCHART CANE RECEPTION/ PREPARATION EXTRACTION B A G A S S E JUICE J U I C E SUGAR PROCESS MOLASSES BIOETHANOL PROCESS SUGAR BIOETHANOL STILLAGE STEAM GENERATION (BOILER) SURPLUS SURPLUS BAGASSE BAGASSE PRODUCT FLOW HIGH ORESSURE STEAM FLOW (DRIVING PURPOSE) LOW PRESSURE STEAM FLOW (THERMAL PURPOSE) ELECTRICITY GENERATION (TURBOGENERATOR)

20 TECHNOLOGY AND PRODUCTION PROCESS PRODUCTION FLOWCHART CANE RECEPTION/ PREPARATION EXTRACTION B A G A S S E JUICE J U I C E SUGAR PROCESS MOLASSES BIOETHANOL PROCESS SUGAR BIOETHANOL STILLAGE STEAM GENERATION (BOILER) SURPLUS BAGASSE PRODUCT FLOW ELECTRICITY GENERATION (TURBOGENERATION) HIGH PRESSURE STEAM FLOW (DRIVING PURPOSE) LOW PRESSURE STEAM FLOW (THERMAL PURPOSE) BIOELECTRICITY

21 RESULTS OF INDUSTRIAL TECHNOLOGICAL EVOLUTION IN THE SUGAR & BIOETHANOL SECTOR 2007 BEGINNING PROALCOHOL TODAY CRUSHING CAPACITY (TCD) - 6X78 5,500 14,000 FERMENTATION TIME (H) BEER ETHANOL CONTENT ( O GL) 6.5 > 9.0 EXTRACTION YIELD (%SUGAR) - 6 MILL UNITS FERMENTATION YIELD (%) DISTILLATION YIELD (%) TOTAL YIELD (LITER HYDR. BIOETH./TON CANE) TOTAL STEAM CONSUMP. (KG STEAM/T CANE) STEAM CONSUMPTION - HYDR. (KG S/LITER) STEAM CONSUMP. - ANHYDR. (KG S/LITER) BOILER EFFICIENCY (% LHV) PRESSURE (BAR) / TEMPERATURE (ºC) / / 540 SURPLUS BAGASSE (%) - BIOETHANOL MILL UP TO 8 UP TO 78 BIOMETHANE FROM STILLAGE (NM 3 /LITER BIOETH.) STILLAGE PRODUCTION (L STILLAGE/L BIOET)

22 BIOETHANOL + BIOELECTRICITY + BIODIESEL INTEGRATION FIRST GENERATION 3 BIOS MILL Barralcool Mill Biodiesel Plant integrated to Barralcool Mill BIOETHAN OL ENERGY Sugarcane Land / Renovation Land DEDINI: INTRODUCTION OF THE CONCEPT TO THE WORLD MARKET AND FIRST WORLD SUPPLY/ 1 st WORLD CONTINUOUS ETHYLIC PROCESS PLANT BARRALCOOL MILL: 1 st MILL IN THE WORLD PRODUCING THE 3 BIOS: BIOETHANOL, BIOELECTRICITY AND BIODIESEL BIODIESEL FARMING UTILIZ. BIODIESEL SOLD TO THE MARKET SOYA OIL 22

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24 Brazilian Electricity Capacity

25 Cogeneration Facts The Brazil total sugarcane cogeneration capacity is 7,914 MW 100% of Brazil s sugar and ethanol factories are self-sufficient in electricity. Research shows that Brazil s installed bioelectricity capacity could reach 10,000 MW by Brazil has world-class expertise in the technology and construction of ethanol plants that generate electricity by burning sugarcane bagasse.

26 Full Cogeneration Capacity - Brazil Fonte:

27 Bioenergy Sugarcane Biomass Fonte: datacogen.com.br

28 Supply Structure

29 Bio - Bagasse

30 Brazil Matrix in 2012

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32 del Buses powered 100% by Flex-Fuel Motorcycles (gasoline/ethanol) Biodiesel (transesterification) Small Planes 100% powered with ethanol, Planes to agriculture Bioplastics (Bio ethylene) Tractors powered by Diesel + Bio-hydrocarbons

33 Motocycles Flex March 2009, the market received 1st Flex Motorcycle, the CG 150Titan Mix, in September 2009, another model was launched, NXR 150 Bros Mix, both from Honda. Nowadays we have more models. CG BROS

34 The Brazilian Auto-Flex Market 16 producers and more than 100 models.

35 Few advantages of green plastic: Green Plastic 100% renewable material It can also be recycled Reducing greenhouse gases Proposed sustainable development for the entire production chain

36 Green Plastic

37 Green Plastic

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39 New sugar mill and distilleries plants will produce: sugar, ethanol, electric energy, biodiesel, sucrose byproducts and other carbon chain substances from sugarcane. Future - new technologies: residues gasification, celluloses hydrolysis, optimization, industrial automation, fermentation process and yeast breeding, NFB, integrated production systems, precision agriculture, genetically modified sugarcane Brazil is interested in establishing a global market for ethanol as a traded commodity.

40 From 1975, when the Pro-Alcool was launched, the sugarcane utilization still are the biggest biomass applications in energy production in whole world. Almost 45% of energy and 19% of fuels in Brasil already are renewables. In the rest of the world, just 14% energy is renewable. Social Impact - More than direct jobs and indirect in agriculture land decreasing of social ruptures and enviroalmental problems in the

41 Sugarcane World Map 100 countries could supply biofuels to 200 nations. faces very high tariff and non-tariff barriers,while oil is traded almost freely. Nowadays just 20 countries can offer petrol to the world.

42 SUGARCANE! To Eat To Drive To Fly To Plug For Business photosynthesis Sugar Food for people Sun Fuels with low CO2 emissions Water Sugarcane Bioelectricity Electricity with low CO2 emissions Earth Raw Material Bioplastics, Biochemical and yeast CO2 Reduction of GHG emission Reduces Emision To challenge And to DRINK CHEERS!

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