Solar Industrial Process Heat Workshop. Market for Solar Industrial Process Application. Georg Brakmann Fichtner Solar GmbH
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1 Solar Industrial Process Heat Workshop ISE, Freiburg, 3-4 February 2003 Market for Solar Industrial Process Application (Example Egypt) Georg Brakmann Fichtner Solar GmbH D Stuttgart, Sarweystr. 3 Tel , brakmanng@fichtnersolar.com Eurotrough Fisol Report.ppt, :26, Nr. 1
2 The Economy of Egypt GDP of Egypt Average growth rates ( %/a ) Relative Share 1983 ( % ) Relative Share 1996 ( % ) Total Economy thereof: Agriculture Industry Petroleum Electricity Housing Productive services Social Services thereof: private public The Gross Domestic Product of Egypt was 153 Billion LE in 1996 (price basis 1992) The total Egyptian economy is expanding at 4.9 %. Industry is expanding at 6.8%, its share of the total economy has increased to 17.6%. Eurotrough Fisol Report.ppt, :26, Nr. 2
3 Final Energy Consumption Final Energy Consumption in 1983 in 1995 average increase MTOE/a share (%) MTOE/a share (%) (%/a) Total of Total Industry Transport Household & Commerce Agriculture Other of Total Natural Gas Petroleum Products Electricity of Industry Natural Gas Petroleum Products Electricity Industry consumes about 50 % of the final energy. The fuel consumption increases at some 4.3 % annually. There is a shift from petroleum products towards natural gas. Eurotrough Fisol Report.ppt, :26, Nr. 3
4 IPH Demand by Temperature Range and Industry ktoe Refractory Food Chemical Metal > 300 Temperature ran ges [ C] Textile About 50 % of the IPH demand is at temperatures between C. There is very little demand in the C range. Eurotrough Fisol Report.ppt, :26, Nr. 4
5 Fuel Consumption for IPH Fuel Consumption for Industrial Process Heat segregated by temperature and user Su Unit Temperature ranges ( C) > 300 Total % Te ktoe % Me Ktoe % Ch Ktoe % Fo Ktoe % Re Ktoe % To ktoe % % 7% 50% 3% 40% 100% Eurotrough Fisol Report.ppt, :26, Nr. 5
6 IPH Demand Forecast >300 C ktoe C C <80 C / / /12 Year Depending on the different scenarios the IPH demand is estimated to increase between 2.2% and 3.8% p.a. Eurotrough Fisol Report.ppt, :26, Nr. 6
7 Solar Radiation in Egypt Egypt has excellent Normal Direct Insolation. There is a very distinct increase from some 2000 kwh/m 2 /a at the Mediterranean coast up to some 3000 kwh/m 2 /a in upper Egypt. Eurotrough Fisol Report.ppt, :26, Nr. 7
8 Solar Technologies Flat Plate Collector Eurotrough Fisol Report.ppt, :26, Nr. 8
9 Solar Technologies Evacuated Tube Collector, non-tracking Eurotrough Fisol Report.ppt, :26, Nr. 9
10 Solar Technologies (Tracking Parabolic Trough Collector) Eurotrough Fisol Report.ppt, :26, Nr. 10
11 Performance of Various Solar Technologies Flatplate 30 inclined Annual Thermal Output [kwht/m²a] Flatplate Collector 30 inclined w ith C=1.5 side reflector concentration Evacuated Tube Collector 30 inclined Evacuated Tube Collector 30 inclined with 1.5 CPC concentration Parabolic Trough North- South Operating Temperature [ C] Concentration is required for operation at higher temperatures. Eurotrough Fisol Report.ppt, :26, Nr. 11
12 Cost of Solar Thermal Energy 0,5 0,45 0,4 Flatplate 30 inclined; USD 200/m² [USD/kwht] 0,35 0,3 0,25 0,2 0,15 0,1 0,05 Flatplate Collector 30 inclined with C=1.5 side reflector concentration; USD 250/m² Evacuated Tube Collector 30 inclined; USD 1000/m² Evacuated Tube Collector 30 inclined with 1.5 CPC concentration; USD 750/m² Parabolic Trough North-South; USD 300/m² Operating Temperature [ C] Parabolic trough collectors have lowest generation cost. Eurotrough Fisol Report.ppt, :26, Nr. 12
13 Technical Concept of Solar Pilot Plant (Flow Diagram) 1 loop, 7 collectors Hot oil from collector field (260 C) 8 bar saturated steam Solar field Thermal storage tank Solar steam generator Condensate Cold oil to collector field (190 C) Eurotrough Fisol Report.ppt, :26, Nr. 13
14 Typical T-Q Diagram Temperature [ C] T-Q diagram for the solar steam generator dt at Pinch point = 23 C Steam HTF Q [kw] The solar collector must operate at higher temperatures than what is required by the final process. Eurotrough Fisol Report.ppt, :26, Nr. 14
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