GE Energy. Advancements in Gasification Technology Allan Connolly, General Manager of Gasification Technology October 12, 2005
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1 GE Energy Advancements in Gasification Technology Allan Connolly, General Manager of Gasification Technology October 12, 2005
2 GE s IGCC Technology A Total Package Gasification Technology World class commercial experience Demonstrated process design expertise Guaranteed product performance + Power Generation Technology Manufacturing excellence Power block equipment design Technology development process 2 /
3 New Technology Intro/New Product Intro Team Diverse GE Global Team Houston, TX Process design & industry experience Niskayuna, NY Materials, design, system analysis Shanghai, China Materials, chemistry, instrumentation Bangalore, India Computational Greenville, SC Design & manufacturing Irvine, CA Gasification modeling 3 /
4 Technology Development Design Methodology Approach Advanced materials CFD & FEA modeling 15X Gasification Technology Investment $15Y $15Y $10Y est. $ Y Experimental validation Piloting Testing Avg/yr /
5 IGCC Reference Plant Two 7FB CTs optimized for IGCC Two gasification trains optimized for IGCC Reference plant for range of feeds Part of multi-generation technology development plan GE equipment expertise + Bechtel project expertise Reference Plant / Site Interface Reference Plant/Site Interface Coal Handling Coal Grind ASU Combined Cycle Switchyard Coal Delivery Slurry Gasifier and Syngas Cooler Oxygen Washed Syngas Low Temp. Gas Cooling Cooled Syngas AGR Clean Syngas Acid Gas g Slag Blowdown Water Fines Fines Handling Sulfur Recovery Sulfur Make-up Water Treatment Slag/Fine Offloading Wastewater Treatment Sulfur By-product Handling Make-up Water Delivery 5 /
6 Hydrogen/Syngas Plants Leverage IGCC gasification technology advances Leverage gasification experience from large installed base Feed flexibility - Coal - Petroleum coke - Heavy oil Product flexibility - Hydrogen - Synthesis gas for liquid fuels, methanol, DME - Power - Steam - CO 2 for enhanced oil recovery Synergies with GE Oil & Gas compression technology 6 /
7 Gasification Technology Opportunities Feed System Feed Injector Cost Efficiency Availability Emissions Reduced Reduced O 2 Water Flow Distrib Gasifier Adv Refractory Mat ls Syngas Reduce Inc Heat Opt Mech Coolers Size Recovery Design Gas Cleanup Alt Process Alt Process H2S Red CO 2 Capture Combustion Inc Syngas Adv NOx Turbine Cap y Opt Mat ls Red 7 /
8 Technology Development Feed System Low Rank Coals Objective Mitigate performance penalty Benefits Enables low rank coals Increases gasifier efficiency Reduces oxygen consumption Resources Gasification GE Energy GE Global Research PRB Coal Seam Source: UBS Energy Presentation, Peabody Coal Aug /
9 Technology Development Feed Injector Objective Optimize gasifier flow distribution Benefits Increase gasifier availability Improve gasifier efficiency Resources Gasification GE Energy (GE Transportation) GE Global Research Injector Spray Test Facility Manufacturers 9 /
10 Technology Development Refractory Objective Increase refractory life Benefits Increase gasifier availability Decrease replacement refractory cost Resources Gasification GE Energy GE Global Research 3 rd party materials research lab Improved Refractory Material Manufacturers 10 /
11 Technology Development Synthesis Gas Cooler Objective Decrease synthesis gas cooler size Increase heat recovery Eliminate synthesis gas cooler deposition Benefits Increase gasification availability Reduced synthesis gas cooler cost Increased efficiency Resources Gasification GE Energy GE Global Research EPCs, Fabricators Syngas Cooler Bundle 11 /
12 Technology Development Combustion Turbine Objective Improve CT performance on synthesis gas Benefits Lower $/kw Increased efficiency Decreased NO x emissions Increased reliability Resources GE Energy & GE Transportation 7FB Combustion Turbine 12 /
13 IGCC Gas Turbine Progression NG 7FA (150MW) NG NG 7FA + e (172MW) NG 7FB (184MW) IGCC 7FA (192MW) IGCC 7FA +e (197MW) IGCC 7FB (210+MW) Disciplined NPI and Experience Path PG7251(FB) 13 /
14 GE Energy Driving Gasification Into the Future Advancing Technology Across Gasification Portfolio Lower CAPEX Lower emissions Improved RAM Increased efficiency 14 /
15 GE Energy Advancements in Gasification Technology Allan Connolly, General Manager of Gasification Technology October 12, 2005
Mr. Daniel has authored a gasification patent and represents GE on the Gasification Technologies Council.
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