M/s. Supreme Dyechem Pvt. Ltd.

Transcription

1 FORM I, PRE FEASIBILITY REPORT FOR PROPOSED EXPANSION IN PRODUCTION OF PIGMENTS AND PIGMENT RELATED PRODUCTS AT PLOT NO. A-6/3, SIPCOT INDUSTRIAL COMPLEX, PACHAYAKUPPAM VILLAGE, CUDDALORE DISTRICT, TAMIL NADU. 5(f) Synthetic Organic Chemicals Project Proponent M/s. Supreme Dyechem Pvt. Ltd. Prepared By August 2016

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3 Table of Contents 1. EXECUTIVE SUMMARY INTRODUCTION Identification of the Project & Project Proponent Project Project Proponent Brief description of nature of the project Need of the project and its importance for the country Demand supply gap Import Export possibility Employment generation PROJECT DESCRIPTION Type of the project Location of the project Details of alternate site Size or magnitude of the operation Manufacturing Process and Material Balance Alpha Blue Beta Blue CPC Crude Blue Blue Additives Raw material requirement Resource optimization Water requirement Quantity of waste generation (Liquid and Solid) & its management Air Pollution Management Wastewater Generation and disposal measures Noise Generation and its management Hazardous waste Management JANUARY 2017

4 3.10 Power Requirement SITE ANALYSIS Connectivity Land Form, Land use and Land ownership Topography Existing Infrastructure List of Industries Soil Classification Rainfall and Climate Social Infrastructure PLANNING BRIEF AND INFRASTRUCTURE FOR PROPOSED PROJECT Planning Concept Population Projection Land Use Planning Assessment of Infrastructure Demand Amenities/Facilities PROPOSED INFRASTRUCTURE Industrial Area Processing Area Residential Area Non Processing Area Green Belt Social Infrastructure Connectivity Drinking water Management Source & Supply Sewerage System Effluent Treatment System Solid waste Management Power requirement, Supply & Source Rain Water Harvesting System & Storm water management system REHABILITATION AND RESETTLEMENT (R&R) PLAN PROJECT SCHEDULE AND COST ESTIMATES ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) JANUARY 2017

5 List of Tables Table 3.1 Environmental setting of the project site... 5 Table 3.2 Products and their Production Capacity Table 3.3 Raw Material Requirement Table 3.4 : List of Key Machineries Required Table 3.5 Stack Details Table 3.6 Details of Wastewater Generation Table 3.7 Details of Hazardous waste generated Table 5.1 Land Use Break-Up of Project Site List of Figures Figure 3.1 Location Map of Project Site... 7 Figure 3.2 Satellite Image of the Project Site... 8 Figure 3.3 Master Layout... 9 Figure 3.4 Process Flow chart and Material Balance of Alpha Blue Figure 3.5 Process Flow chart and Material Balance for Beta Blue Figure 3.6 Process Flow chart and Material Balance for CPC Crude Blue Figure 3.7 Process Flow chart and Material Balance for Blue Additives Figure 3.8 Water Balance Figure 3.9 ETP Flow Chart Figure 4.1 Site Connectivity List of Annexure Annexure I: Sale deed with Tamil Nadu Pigments Annexure II: Lease deed with SIPCOT Annexure - III: Memorandum of Association and Articles of Association Annexure IV: Water Supply Agreement SIPCOT Annexure V: CUSECS Letter Annexure VI: Consent for Air, Water& HW from TNPCB Annexure VII: TNPCB Test Report JANUARY 2017

6 1. EXECUTIVE SUMMARY S. No. Particulars Details 1. Name of the project Proposed expansion of Pigment and Pigment related products manufacturing unit located at SIPCOT Industrial Area, Cuddalore Taluk, Cuddalore District. 2. Project Proponent M/s. Supreme Dye Chem Limited, SF-45-47, Rudraksh Complex-II, Opp. Annapurna Restaurant, Nr. Jashodanagar Cross Road, Vatva, Ahmedabad Gujarat, India 3. Location of the project Plot No. A - 6/3, Sipcot Industrial Complex, Pachayakuppam Village, Cuddalore District, 4. Co-ordinates Latitude(N) '37.97"N Longitude(E) '33.64"E 5. Production Capacity Name of the product Capacity (TPM) Pigment Beta Blue 100 Pigment Alpha Blue 150 Copper Phthalocyanine Blue 300 Pigment Blue Additives Major Raw Materials Phthalic Anhydride, Urea, Blue Crude, Sulphuric Acid, Phthalamide, Caustic Lye, solvent Para formaldehyde etc. 7. Land availability 0.5 ha (1.23 acres) 8. Man Power 20 to 250 persons Requirement 9. Power Requirement 1200 to 1500 KVA 10. Water Requirement 21.5 KLD to 1405 KLD 11. Source of Water SIPCOT Water Supply 12. Sewage generation 1 KLD to 9.25 KLD 13. Effluent Generation 12 KLD to 924 KLD 14. APC measures Cyclone Separator followed by Bag Filter, Water Scrubber & stacks of adequate height 15. Project Cost (Rs.) Rs.24.0Crores 16. EMP Cost (Rs.) Rs 7.5 Crores 17. CSR Cost(Rs.) 14 Lakhs 1 JANUARY 2017

7 2. INTRODUCTION 2.1 Identification of the Project & Project Proponent M/s Supreme Dyechem Private Limited is engaged in the production of pigments for use in the industry. In view of expanding requirement and to meet customer s demand, the project proponent has proposed to increase the production capacity of pigments at their factory located in SIPCOT Industrial Area, Cuddalore Project Due to increase in demand for the pigments in the domestic as well as export market needs, Supreme Dyechem Private Limited proposes to enhance the production capacity of its pigments and pigment related products. This proposal has been submitted for obtaining Environmental Clearance for increasing the production capacity from T/Month to 650 T/Month. The proposed activity will take place within the existing factory Project Proponent M/s Supreme Dye Chem Private Ltd established in the year The organization is an ISO 9001:2008 & 14001:2004 certified manufacturers of Phthalocyanine Pigments and Additives. The companies of Supreme Group has been providing technical services in the field of Environment, Health & Safety for the past 2 decades and thus as a group Supreme family stands out as a complete industrial solution provider in various diversified areas under one roof. 2.2 Brief description of nature of the project The unit currently manufactures two products and the proponent has planned to increase the products and their production capacity based on market demand. The proposed change of product in pigment production 2 JANUARY 2017

8 will fall under Schedule 5 (f) of the EIA Notification The existing facility is located within a notified industrial area/estate i.e. Cuddalore Industrial Area & treated as Category B project, requires prior Environmental Clearance from the State Environmental Impact Assessment Authority (SEIAA). 2.3 Need of the project and its importance for the country Products intended to expand are suitable for coatings, inks, paints, plastics and textile. Dyestuff sector is one of the core chemical industries in India. It is also the second highest export segment in chemical industry. The Indian dyestuff industry is made up of about 1,000 small scale units and 50 large organized units, who produce around 1,30,000 tones of dyestuff. The major users of dyes in India are textiles, paper, plastics, printing ink and foodstuffs. The textiles sector consumes around 80% of the total production due to high demand for polyester and cotton, globally and also contribute towards the growth rate of dye industry in India. Pigment Blue is a cyclic product of copper and reaction between phthalic anhydride and urea. Alpha Blue and Beta Blue are variations of Phthlocyanine Blues. Alpha Blue is redder in shade and of smaller particle size and is available as crystallizing type and non-crystallizing nonflocculating type. Beta Blue yields bright greenish blue shades with slightly lower tintorial strength. Beta Blue is of a more stable crystal formulation than Alpha Blue and is available as the non-crystallizing type and the noncrystallizing non-flocculating type. 2.3 Demand supply gap The gap between demand and availability of dye & intermediate sources is likely to increase over the years. The growing demand and supply gap would require increasing emphasis to be given to the exploration and production sector. This calls for such projects which can help in bridging the gap. Pigments contribute heavily for the use of color. 3 JANUARY 2017

9 2.4 Import Raw materials will be procured from indigenous sources. This will help in the economic development of the country to a great extent thus, to decrease the dependency on imports the proposed project can work in a positive manner. 2.5 Export possibility There is always demand for dyes in world market as India is one of the leading exporters. The proposed expansion project will contribute significant role in the above export market too. 2.6 Employment generation The total direct employment potential of the proposed industry is about 250 people. However, there are indirect employment generations due to the project during the transportations, marketing & distribution etc. 4 JANUARY 2017

10 3. PROJECT DESCRIPTION 3.1 Type of the project The proposed project involves the production of Pigments CPC Blue crude, Alpha and Beta Blue and Blue additives of capacity about 640 TPM. As the project site located within Industrial Estate developed by SIPCOT, the expansion in production will fall under Category B and it requires Environmental Clearance from State Environmental Impact Assessment Authority (SEIAA), Tamilnadu under Category B in the Schedule 5 (f) of EIA Notification It is an independent project not interlinked or interdependent project. The proposed project of pigment manufacturing plant is located in SIPCOT Industrial Complex, Cuddalore. The proposed project will utilize existing facility with some modification. 3.2 Location of the project The proposed activity will be carried out within the existing production facility at Plot no. A 6/3, SIPCOT Industrial Complex, Cuddalore district, Tamil Nadu. The Environmental setting of the project site is presented in the Table 3.1.The location map of the project area is represented in Figure 3.1. The satellite imagery showing the project site is given in Figure 3.2 & site layout in Figure 3.3. Table 3.1 Environmental setting of the project site S.NO. PARTICULARS DETAILS 1 Site Latitude 11 41'37.97"N 2 Site Longitude 79 45'33.64"E 3 Site Elevation above MSL 7m 4 Nearest highway SH Km (W) NH 45 A 0.31 Km (W) SH Km (NW) NH Km (N) 5 Nearest railway station Cuddalore Old town 3.0 Km (N) 5 JANUARY 2017

11 6 Nearest airport Puducherry Airport 31.0 Km (NNE) 7 Nearest town/ city Pachayakuppam 0.58 km (WNW) Kudikkadu 1.07 Km (S) Sothikuppam 1.44 km (SE) Cuddalore Old town 6 Km (N) 8 Topography Plain 9 Archaeologically important Nil in 10 km radius places 10 National parks/ Wildlife Sanctuaries Nil in 10 km radius 11 Reservoir Uppanar river 0.77 Km (E) Bay of Bengal 1.78 Km (E) 12 Reserved/ Protected Forests Nil in 10 km radius 13 Seismicity Zone II - Least Active as per seismic zone map of India 14 Defense Installations Nil in 15km radius 15 Nearest Port Cuddalore Port 2.06 km (NE) 6 JANUARY 2017

12 Figure 3.1 Location Map of Project Site 7 JANUARY 2017

13 Figure 3.2 Satellite Image of the Project Site 8 JANUARY 2017

14 Figure 3.3 Master Layout 9 JANUARY 2017

15 N NO ELECTRICAL INSTALLTION VARIOUS MACHINERY NAME OF THE EQUIPMENTS HP OF EACH TOTAIL HP 1A PULVARIZER 75 1B PULVARIZER BALL MILL CENTRIFUGE A SLURRY PUMP 5 4B SLURRY PUMP 5 4C SLURRY PUMP 3 4D SLURRY PUMP A WOODEN VAT 5 5B WOODEN VAT MS STEAM KETTLE MS STEAM KETTLE AIR COMPRESSOP A TRAY DRIER 2 9B TRAY DRIER 2 6 9C TRAY DRIER 2 10A BOILER B 3 11A CENTRIFUGAL WATER PUMP B CENTRIFUGAL WATER PUMP 1 12 MOND BLOCK PUMP LABORATORY ACID TRANSFER PUMP 5 5 TOTAL 128 SUPREME DYE CHEM PVT LTD., AT PLOT NO - A 6/3, SIPCOT INDUSTRIAL COMPLEX, PACHAYANKUPPAM VILLAGE R.S.NO 62/1Part & 62/2Part CUDDALORE. JOP NO /90 SCALE: 1:100 CKD DRG NO - DATE: DRN AREA DETAILS SQFT FACTORY SHED 5663Ft GODOWN 2114Ft OFFICE 804Ft 1. RCC REACTOR 2. RCC REACTOR 3,4. COLLECTION TANK 5A. NUTRALISATION TANK 5B. LIME 6,7. SETTLING TANK 8. AERATION TANK 9. SLUQGE BED TANK COLOUR INDEX SITE BOUNDARY EXIS., FACTORY BUILDING PRO., FACTORY BUILDING APPLICANT'S SIGNATURE LICENSED SURVEYOR SMPS

16 3.3 Details of alternate site The proposed change of products will take place within the existing facility owned & operated by M/s. Supreme Dyechem Private Ltd. This site has the following advantages: As the factory is currently in operation all infrastructural facilities are already in place. There is no adverse siting factor such as reclassification of land use and pattern, R & R as the facility is located within notified Industrial Area. As well as the efficient functioning of any industry mainly depends on the availability of its basic requirements viz. raw materials, fuel, power, water, manpower etc. The industry is proposed to be established in SIPCOT Industrial Complex, Cuddalore. The choice of the land confers several advantages, which are summarized below. 1. The land use of the site is Industrial 2. The site is well connected by roadways. 3. Water supply facility is available with SIPCOT. 4. Power will be supplied by TNEB Hence, no alternative sites were considered. 3.4 Size or magnitude of the operation M/s Supreme Dyechem Private Ltd is currently manufacturing 10.5 T/month of Alpha Blue and Beta Blue Pigments and has proposed to expand its production capacity to 640 T/month. Details of the products and their production capacity are given in Table JANUARY 2017

17 Table 3.2 Products and their Production Capacity S.NO Name of the Product Production Capacity (Ton/Month) Existing After Expansion 1 Alpha Blue (Solid) Beta Blue (Solid) CPC Blue Crude Blue Additives - 90 Total By Product S.NO Name of the Product Production Capacity (kg/ton) 1 Ammonium Carbonate Ammonium Sulphate Copper Sulphate 20 Total 1120 *Dilute Sulphuric Acid 240 Ton/Day 3.5 Manufacturing Process and Material Balance Alpha Blue Blue crude is grinded in ball or swing mill and dissolved under cooling with sulphuric acid in a glass vessel. The dissolved material is dumped into cold water in FRP drowning vessel where the particle pigment is separated. The material is then filtered and washed and transferred to treatment vessel where the wet cake is treated with distilled/ro water. Additives are added according to the desired product quality. ph raised to 9 on addition of caustic and the material is heated to certain temperature and filtered through PP Filter Press. The filter press is washed with plenty of water till ph of filtrate is neutral. The wet cake is dried in spin flash dryer and the material is collected in jumbo bags and dispatched to sale. The manufacturing process flow chart is given in Figure JANUARY 2017

18 Caprylic Acid = 216 Sulphuric Acid = Sulphuric Acid = 4222 Water = Ball Milling and Acid Swelling Drowning Reactor Water = Sulphuric acid = 1317 Caprylic acid = 216 Water = Filtration Lye = Additive = 778 Neutralization Sulphuric acid= Water = Water = Filtration (Filter Press) Water = Drying SFD Evaporation Loss = Blending and Packing Water = Alpha Blue Pigment 5000 kg Water = All units in kg/day Figure 3.4 Process Flow chart and Material Balance of Alpha Blue 12 JANUARY 2017

19 3.5.2 Beta Blue Dried Blue Crude is charged to Blender and homogenized for 2 hours. Required quantities of Sulphuric acid is added to the blender and blended for about 2 3 hours and then the powder is removed and milled in swing or ball mill for at least 2 hours. After milling the powder is sent to acid leaching tank (MS/BL). Sulphuric acid is added so as to make concentration equal to 21% by adding fresh water. The contents are heated to required temperature and maintained for 2 hours. The filter is washed and neutral ph and cake is removed. The cake is treated with water and dispersed by agitation. The slurry rotated through Gyrator for 2 hours to break agglomerate formed during the process. Caustic Lye (48%) is added emulsified and heated till the reflux starts and the reflux of solvent is continued for 5 hours and then the solvent is recovered. The solvent is recovered in a separate tank at the end of the recovery inject live steam into the vessel to recover maximum quantity of solvent. Material is Filtered under hot condition and washed to neutral ph. The wet cake is dumped in re-slurry vessel and ph adjusted in between 6.5 to 7.5 by 98% Sulphuric acid. The material is filtered and the ph of wet cake is brought to neutral. Final wash with RO/DM water to the wet cake is given till the conductivity of filtrate is found less than 100micro ohms/cm. The material is dried in SFD and collected in the HDPE/ Jumbo bags. If necessary, the material is blended and packed in PP bags or Jumbo bags depending upon the requirement of the plant. 13 JANUARY 2017

20 MEK/IBA 8273 Kg Crude Blue 3170 Kg Additive 160 Kg Water L Water for floor washing 5171 L Reactor Filtration (Filter Press) Drying (Spin Flash Dryer) Drain to WWTP Water 1990 L Distillation MEK/IBA 8174 Evaporation Loss Water 595 L Water to WWTP L Milling & Packing Water for washing 5171 All units in kg/day Beta Blue Pigment 3330 Kg Water to WWTP L Figure 3.5 Process Flow chart and Material Balance for Beta Blue CPC Crude Blue Phthalic Anhydride and Urea in a Glass Vessel has a solvent at temperature around 80 C.This is further heated to higher temperature and then the catalyst and cuprous chloride are added to it. The temperature of the reaction mass is further raised and maintained around 180 C for 6/8 hours. On completion of the reaction sample is checked for complete conversion of Phthalic Anhydride to CPC Blue Crude. The material is 14 JANUARY 2017

21 discharged to Horizontal Rotary Vacuum Dryer (HRVD) for solvent removal. After complete removal of solvent water is added to the Horizontal Rotary Vacuum Dryer (HRVD) and transferred to treatment tank. Requisite treatment to CPC Blue Crude is given and filtered through PP Filter Press. The material is dried using Spin Flash Dryer (SFD) and the dried powder is collected in bags and stored. 15 JANUARY 2017

22 Cuprous Chloride Kg Phthalic Anhydride Kg Urea Kg Ammonium Molybdate Kg Solvent Kg Glass Vessel Copper Salt Kg Molybdate salts Kg Recovered Solvent Kg CO Kg Water Kg Scrubber Weak Ammonical Soln. & solvent Steam Rotary Vacuum Dryer Recovered Solvent Kg Water Kg Sulphuric acid Kg Acid Treatment Wash water Kg Filtration Effluent Kg All units in kg/day Spin Flash Dryer CPC Crude Blue 10,000 Kg Evaporation loss Kg Figure 3.6 Process Flow chart and Material Balance for CPC Crude Blue 16 JANUARY 2017

23 3.5.4 Blue Additives Figure 3.7 Process Flow chart and Material Balance for Blue Additives 3.6 Raw material requirement The raw materials required for the production of each product are presented in Table 3.3.The final products will be marketed indigenous as well as exported. 17 JANUARY 2017

24 Table 3.3 Raw Material Requirement S.No. Raw materials (Kg/Kg) A. Copper Phthalocyanine Blue 01 Phthalic Anhydride Urea Cuprous Chloride Solvent Loss Sulphuric Acid Caustic Lye Catalyst B. Pigment Beta Blue (Kg./Kg.) (Kg. /Kg.) Pig. B Pig. A 01 Blue Crude Solvent Loss Gum Rosin Sulphuric Acid / HCl % 05 Caustic Lye S.No. Raw materials (Kg/Kg) (Kg/Kg) D. Pigment Alpha Blue (Alpha 15:0) (Alpha 15:1) 01 Blue Crude Sulphuric Acid (98%) Emulsifier Additives I Additive II Caustic Lye (48%) E. Pigment Blue Additives (PCPC) (Kg/Kg) 01 CPC Blue Crude Phthalamide Para formaldehyde Sulphuric Acid JANUARY 2017

25 Table 3.4 : List of Key Machineries Required S. No. CPC Blue Crude Blue Pigment Additives Alpha Blue 01 Glass Reactors Glass Reactors Glass Reactor 02 Rotary Vacuum Drowning Drowning Dryer vessel vessel 03 Condensers Filter presses Filter presses 04 Absorption Towers 05 Circulation Tanks 06 Spin Flash Dryer Purification vessels Treatment Vessels Weighing machine Treatment Vessels Spin Flash Dryer Blender Beta Blue Attritor Mills Conveying system Silos Treatment Vessels Filter Presses Spin Flash Dryer Pneumatic Blender Weighing machine 07 Filter presses Scrubbing System Weighing Machine 08 Belt Conveyor Scrubber Dust Collector 09 Treatment -- Scrubber Packing Vessels Machine 10 Solvent Storage Dust tanks Collector 11 Scrubber Scrubber 12 Weighing Machine 13 Packing Machine 14 Dust Collector Resource optimization In the proposed expansion project every effort will put to recycle/reuse the wastewater and reduce fresh water requirement. 3.8 Water requirement The total water requirement of the existing plant is about 21.5 KLD and it will be increased to 1405 KLD after the proposed expansion. The total water requirement of the plant will be sourced from SIPCOT water 19 JANUARY 2017

26 supply scheme. M/s. Supreme Dyechem already has a permission letter from SIPCOT for supplying water. The copy of the supply of water is enclosed in Annexure IV. The water balance diagram showing source, water requirement and waste water generation & usage of treated water is given in Figure JANUARY 2017

27 Figure 3.8 Water Balance 21 JANUARY 2017

28 3.9 Quantity of waste generation (Liquid and Solid) & its management In the process along with the products, different waste materials will also be generated. These waste materials mainly include dust emissions and solid wastes from the utilities Air Pollution Management The major air pollution sources from the industry are DG set and boiler apart from the process sections. These sources are provided with stacks of adequate height so as to disperse the emanating flue gases containing SPM, oxides of sulfur and nitrogen without affecting the ground level concentrations are proposed to the process section with adequate stack height as per the regulatory requirements. The details of existing stack and APC measures are given in Table 3.5. Table 3.5 Stack Details S.NO Source of Emission Stack Height, in m APC measures 1. Boiler 1.0 T/hr 15 Adequate Stack height 2. DG Set 65 KVA 15 Acoustic enclosures with stack Wastewater Generation and disposal measures Domestic Waste water generation, treatment & disposal The quantity of wastewater generated from domestic activities during operation phase will be disposed through septic tank followed by dispersion trench Trade Effluent generation, treatment & disposal The trade Effluent generated from the proposed project is treated in an Effluent treatment plant and the treated effluent is disposed in Marine Coastal Areas. Approval letter for disposal of the treated effluent is enclosed as Annexure V. The Flow of ETP is given in Figure JANUARY 2017

29 Table 3.6 Details of Wastewater Generation S.N Maximum Daily Discharge Description (KLD) Point of Disposal Existing After Expansion 1. Sewage On Industry own land 2. Treated Effluent Marine Coastal area Figure 3.9 ETP Flow Chart Noise Generation and its management The major source of noise pollution in the industry is the DG set for which acoustic enclosure is proposed. Also ambient noise levels will be ensured within the ambient standards by inbuilt design of mechanical equipment and building apart from vegetation (tree plantations) along the periphery and at various locations within the industry premises. 23 JANUARY 2017

30 3.9.4 Hazardous waste Management The hazardous waste expected to be generated for the existing and future production ephedrine hydrochloride is given in below in Table 3.7 Table 3.7 Details of Hazardous waste generated S. No. Details of process generating hazardous waste Details of waste stream generated Quantity generated Tons per year Activity for which authorization is issued 1. Industrial operations using mineral/ synthetic oil as lubricant in hydraulic systems or in other applications 2 Production / formulation of drugs / pharmaceuticals Source: Consent Order 5.1 used/ spent oil 34.3 Chemical Sludge from Wastewater Treatment Collection, storage, Transport and disposal Collection, storage, Transport and disposal 3.10 Power Requirement The power requirement for the project is increased from 1200 KVA to 1500 KVA which is sourced from TNEB (Tamil Nadu Electricity Board).DG set of capacity of 1250 KVA, is available as backup power supply. 24 JANUARY 2017

31 4. SITE ANALYSIS The proposed activity will be carried out at S.F. No 62/1pt, and 62/2, Plot No. A 6/3, Pachayakuppam Village, SIPCOT Industrial Complex, Cuddalore Taluk and district, Tamil Nadu. 4.1 Connectivity The project site is well connected with other parts of country through Road, and Rail. National Highway NH 532 connecting Cuddalore Virudhachalam Salem Road is on the North West direction of project Site. State highway SH- 49 is located adjacent to the project site at a distance of 0.32km (W) connecting Chennai with Cuddalore via Pondicherry. State highway SH- 10 connecting Cuddalore to Chinna salem is also on the western side of the project site. The site is connected to Cuddalore old town railway station at a distance of 6km. Figure 4.1 Site Connectivity 25 JANUARY 2017

32 4.2 Land Form, Land use and Land ownership The proposed activity will be carried out at S.F. No 62/1pt, and 62/2, Plot No. A 6/3, Pachayakuppam Village, SIPCOT Industrial Complex, Cuddalore Taluk and district, Tamil Nadu. The land use classification of the project site is Industrial use. The entire land area of 0.5 Hectares belongs to the company and land ownership documents are enclosed as Annexure - I 4.3 Topography M/s. Supreme Dye Chem. Private Limited, is located at latitude of 11 41'37.97"N & Longitude 79 45'33.64"E at an elevation of 7m above MSL. The proposed change of expansion will be carried out within the existing industrial site is topographically plan without any undulations. 4.4 Existing Infrastructure The list of existing infrastructure at the project site is 1. Water supply from SIPCOT 2. Power supply from TANGEDCO 3. Existing storm water drainage system List of Industries The site is located within the SIPCOT industrial complex, Cuddalore. List of some major industries are listed below. Kumar Chemicals M.A.B Chemicals TAGROS-I TAGROS-II Penta four Products J.K. Pharma Maruti Laboratories Pentasia Chemicals Morgan Acids SPIC Pharma 26 JANUARY 2017

33 Sudhakar Chemicals Kumaran Carbonates TASMAC TANTECH Agro Chem AKB Ice Factory Victor Chemicals Coastal Pakers Shasun Chemicals 4.5 Soil Classification The soil of the study is seen along the coast in Cuddalore and Chidambaram taluks. The younger alluvial soils are found as small patches along the stream and river courses in the district. Red sandy soil is seen covering the Cuddalore sandstone, laterite and lateritic gravels occur in parts of Virudhachalam, Panruti and Cuddalore taluks. 4.6 Rainfall and Climate The climatic condition of study area is hot tropical. The summer season, which is very oppressive, is from March to May with maximum temperature around 29 C whereas the minimum temperature recorded was 23 C. The southwest monsoon, which follows, lasts till September. October to December constitutes northeast monsoon season. January to February is the comparatively cooler period. The annual normal rainfall for the period ( ) range from mm. The normal annual rainfall over the district varies from about 1050 mm to about 1400 mm. 4.7 Social Infrastructure Infrastructure is the basic physical and organizational structures needed for the operation of a society or enterprise or the services and facilities necessary for an economy to function. The term typically refers to the technical structures that support a society, such as roads, water supply, sewers, electrical grids, telecommunications and so forth and can be defined as "the 27 JANUARY 2017

34 physical components of interrelated systems providing commodities and services essential to enable, sustain, or enhance societal living conditions. Viewed functionally, infrastructure facilitates the production of goods and services, and also the distribution of finished products to markets, as well as basic social services such as schools and hospitals; for example, roads enable the transport of raw materials to a factory. 28 JANUARY 2017

35 5. PLANNING BRIEF AND INFRASTRUCTURE FOR PROPOSED PROJECT 5.1 Planning Concept M/s. Supreme Dye chem Private Limited has proposed to enhance their production capacity of pigments at S.F. No 62/1pt, and 62/2, Plot No. A 6/3, Pachayakuppam Village, SIPCOT Industrial Complex, Cuddalore Taluk and district, Tamil Nadu. The facility is proposed for increasing the production of pigments from MT/month to 640 MT/month. The necessary infrastructure in terms of land, power, water and personnel are readily available. It is only an Expansion of the existing operation. There will be no significant adverse impact on the environment due to the project; rather many beneficial impacts are estimated. There is no adverse factor such as reclassification of land use and pattern, displacement etc. 5.2 Population Projection The total existing direct employment potential of the industry is about 250 people. However, there are indirect employment generations due to the project during the transportations, marketing & distribution etc. Hence no major population is expected to rise in the region. 5.3 Land Use Planning The proposed project will be facilitated within the existing land of Supreme Dye chem Private Limited. The land use of the site is General Industrial use zone. The land use break-up showing the proposed activities is given in Table All required amenities and facilities are available in the plant itself. The total area of the facility is 0.5 hectares. 29 JANUARY 2017

36 Table 5. 1 Land Use Break-Up of Project Site S. No. Description Area (Ha) Percentage (%) 1 Built-up area Storage area Green belt area Open area Total Assessment of Infrastructure Demand Adequate physical and social facilities are available in this area. 5.5 Amenities/Facilities All infrastructure facilities such as education, health facilities and other social facilities are adequate at district headquarter which site makes the region adequate in amenities. 30 JANUARY 2017

37 6. PROPOSED INFRASTRUCTURE 6.1 Industrial Area Processing Area The land available and earmarked for the proposed expansion project is categorized as Industrial use. The total land available under the ownership of the promoter is 0.5 hectares. The proposed activities will be carried out within the above area which is sufficient for the planned activities. The site will be facilitated only for the manufacturing of various pigments. 6.2 Residential Area Non Processing Area No residential classified area will utilized for the proposed expansion project. No housing or non-processing area is proposed in this project. 6.3 Green Belt The factory has a total of 0.5 hectares as green belt out of a total area of ha to achieve the mandatory requirement of 33% of green belt requirement by CPCB / MoEF. Survey was conducted to obtain the knowledge on existing flora within the factory premises. Adequate no of trees, bushes, shrubs will be planted based on the site conditions. 6.4 Social Infrastructure Infrastructure is the basic physical and organizational structures needed for the operation of a society or enterprise or the services and facilities necessary for an economy to function. The proposed expansion of the project enables, sustain, or enhance societal living conditions of the workers family. Adequate capacity of social Infrastructure facilitates the production of goods and services, and also the distribution of finished products to markets, as well as basic social services such as schools and hospitals water supply, etc. is available in the region to manage the current expansion proposal. 31 JANUARY 2017

38 6.5 Connectivity The project site is well connected with other parts of country through Road, Rail and Air. National Highway NH 532 connecting Cuddalore Virudhachalam Salem road is on the North West direction of project Site. State highway SH-49 is located adjacent to the project site at a distance of 0.32km (W) connecting Chennai with Cuddalore via Pondicherry used to transport the raw materials to the plant and final products to the consumers / ports to export. 6.6 Drinking water Management Source & Supply Drinking water requirement will be met by supply from SIPCOT water supply scheme after required treatment. 6.7 Sewerage System In the existing unit the sewage generated from the domestic activities, toilets and canteen are treated in the septic tank followed by dispersion trench arrangement which is also to be followed even after expansion. 6.8 Effluent Treatment System The generated trade effluents will be treated in Effluent Treatment Plant. The details of the Effluent Treatment Plant are given in Table 6.1 Table 6.1 ETP Details S.No. Name of the Equipment Nos. of units Size of the unit with SWD in m 1 Acid proof brick lined Mother liquor collection φ x 2.0 (each) 2 Collection/Neutralization Tank 3 10 x 10 x Plate and Frame type plates each of 2 Press size1.2x1.2 4 Filtrate collation sum 1 50 m 3 5 Primary settling Tank x 4.3 ( ) 6 Air Stripper 1 50 m 3 7 Flash mixer 1 1 m 3 & 20 m 3 32 JANUARY 2017

39 8 Flocculation Chamber 1 1 m 3 & 20 m 3 9 Chemical Dosing tanks 2-10 Aeration Tank for secondary Treatment 2 11 x 9 x 4 (each) 11 Secondary settling tank x 3.5 x ( ) (each) 12 Treated water Sump 1 5 x 5 x Activated Charcoal Column dia x 1.5 m 14 Sand filter 1 2.2diax2 m 15 Guard Pond m 3 16 Sludge drying bed Solid waste Management The generated solid wastes will be properly collected and managed Power requirement, Supply & Source The power requirement for the project is increased from 1200 KVA to 1500 KVA which is sourced from TNEB (Tamil Nadu Electricity Board).DG set of capacity of 1250 KVA, is available as backup power supply Rain Water Harvesting System & Storm water management system M/s. Supreme Dye Chem Private Limited has proposed to provide adequate rain water harvesting and storm water drainage system after consultation with professionals. 33 JANUARY 2017

40 7. REHABILITATION AND RESETTLEMENT (R&R) PLAN The increase in the product capacity will be carried out within the existing plant of Supreme Dye Chem Private Limited. No home outstees /land outstees are expected & hence no rehabilitation plan is envisaged. 8. PROJECT SCHEDULE AND COST ESTIMATES The proposed expansion project will be implemented immediately after obtaining EC from SEIAA. The implementation period of the expansion project is six months from date of implementation to achieve the significant production with new equipments. The total cost of proposed expansion project is estimated as Rs Crores. 9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) The project is well conceived as horizontal integration efforts and effectively planned by one of the leading Industry in India. India contributes about 6% of the share in the global market with a CAGR of more than 15% in the last decade. The demand for dyes is expected to grow in future as these two dyes are dominant in all the regions. This project will be implemented at the earliest from the date of approvals and thereon commercial production will commence. This unit is expected to provide employment to 250 persons. By adding more advanced technologies and cost effective production techniques, the project will be more and more beneficial to the people as the company progress and expands its activity. 34 JANUARY 2017